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Tanco 1510 Operator's Handbook Manual

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TANCO AUTOWRAP
1510 / 1514
OPERATORS HANDBOOK
WD66-1510 / 1514-M0407
Tanco Autowrap Ltd.
Royal Oak Road
Bagenalstown
Co. Carlow
Ireland
Tel.: +353 (0)5997 21336
Fax: +353 (0)5997 21560
E-Mail: info@tanco.ie
Internet: www.tanco.ie

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  • Page 1 TANCO AUTOWRAP 1510 / 1514 OPERATORS HANDBOOK WD66-1510 / 1514-M0407 Tanco Autowrap Ltd. Royal Oak Road Bagenalstown Co. Carlow Ireland Tel.: +353 (0)5997 21336 Fax: +353 (0)5997 21560 E-Mail: info@tanco.ie Internet: www.tanco.ie...
  • Page 2 Consult with your Tanco dealer (supplier). He/She can download a warranty claim form on-line. This should be filled out and e-mailed to distributor and forwarded to relevant contact person in Tanco. Please ensure all relevant information is included on this form Consult with your Tanco dealer (supplier)and have him forward your claim and the damaged item to Tanco.

  • Page 3: Table Of Contents

    Tanco Autowrap 1514-1510 Operator’s manual 1514-1510 square & round bale wrapper CONTENTS PAGE INTRODUCTION SAFETY PRECAUTIONS GENERAL INFORMATION ON BALE WRAPPING 11,12 SETTING UP / MOUNTING OF THE MACHINE 12-18 EMERGENCY STOP FITTING ROLL OF FILM CONTROLLER MANUAL 21-26 SPEED SETTING OF THE WRAPPING ARM ADJUSTING THE OVERLAP 10.0 OPERATION INSTRUCTION...

  • Page 4: Introduction

    Then it's possible to stack the bales upon each other. TANCO AUTOWRAP 1510 is designed to wrap bales of grass, hay or straw, with nominal diameter of 4- 6 ft. (120 -180 cm), and weights up to lbs. (1500kg).
  • Page 5 The TANCO AUTOWRAP 1514 can wrap both square and rectangular bales, from 60 x 60 to 120 x 120 x 150 cm. It can take bales of up to 1,200 kg. It can also wrap round bales of up to ø1200 mm.

  • Page 6: Safety Precautions

    (See chapter 2.5). The Auto Wrap 1510 / 1514 / TWIN models are equipped with an "EMERGENCY STOP" on the wrapping arm. This device stops all functions instantly, but is by definition not an emergency stop, because it does not interrupt the feed.
  • Page 7 Tanco Autowrap 1514-1510 Operator’s manual DANGEROUS AREAS. TANCO AUTOWRAP LTD. has given the safety to the operator the highest priority, but it is still impossible to secure oneself of every danger area on the machine. Therefore we will now go...
  • Page 8 Tanco Autowrap 1514-1510 Operator’s manual SQUEEZE DANGER BETWEEN HINGE ON THE ROLLER ARMS AND MAIN FRAME. When loading a bale there is also a squeeze danger between the hinge-points on the roller arms and the main frame, and between the width cylinders and the main frame. (Fig. 2-4).
  • Page 9 Tanco Autowrap 1514-1510 Operator’s manual LOCKING THE WRAPPING ARM. When the machine is not in use, make sure the locking bracket for the wrapping arm is mounted. If the bolt is not mounted, the wrapping arm and/or the machine could be damaged during transport.
  • Page 10 Tanco Autowrap 1514-1510 Operator’s manual 2.10 SPECIAL INSTRUCTIONS FOR AUTO WRAP 1510 / 1514 TWIN These machines must be prepared for transport in a slightly different way: 1. Move the main wrapping arm in under the davit in the transport position by pressing "Wrap slow"...

  • Page 11: General Information On Bale Wrapping

    Tanco Autowrap 1514-1510 Operator’s manual GENERAL INFORMATION ON BALE WRAPPING. THE PRINCIPLE. The advantages of round/square bale silage are many, and include fewer feed units, a flexible harvesting system, large capacity and the possibility of selling feed units. In principle, the same fermentation processes occur whether the fodder is placed in a silo or pressed into bales and packed in plastic, i.e.

  • Page 12: Setting Up / Mounting Of The Machine

    Tanco Autowrap 1514-1510 Operator’s manual The best wrapping results are obtained by... Harvesting the grass early. Drying it out to 30-40% solid content. If there is a danger of rain, bale and wrap the grass anyway. Taking care not to mix any earth in with the grass.
  • Page 13 (See fig. 4-6). The off-loading roller can be fitted at three different heights. On the Auto Wrap 1510 it is fitted at the top position as illustrated on the right in fig. 4-7. (The locating bracket must be turned 180Ε) On the Auto Wrap 1514 it is fitted at the center position if rectangular bales (for example, 90 x 120cm) are to be wrapped.
  • Page 14 Tanco Autowrap 1514-1510 Operator’s manual THREE POINT LINKAGE. AUTO WRAP 1500 / 1504 /TWIN is intended for rear mounting to the three point linkage, category 2. (Fig. 4-8). For transportation the three point linkage brackets are not always mounted on the machine when it leaves the factory. (See spare parts list chapter 2-1 for more details).
  • Page 15 Tanco Autowrap 1514-1510 Operator’s manual ELECTRIC CONNECTION. The electric supply for the machine's control unit and electro-hydraulic components must come directly from the tractors' 12 volt battery. The electric wires from the battery must have an area measurement of min. 2,5 mm Connection of other contacts on the tractor can cause risk of malfunction, and is not recommended.
  • Page 16 (T). (See fig. 4-11). OPEN and CLOSED CENTER and LS HYDRAULIC SYSTEM. 4.10 The 1510/14 EH hydraulic system can be set up for tractors with open or closed center hydraulics Open Centre Hydraulics Most tractors have a hydraulic system that gives a continuous output which flows through the valve on the machine and back to tank when no function is operating.
  • Page 17 Thus Tanco Autowrap strongly recommend that if you are running the machine on tractor with LS hydraulics you should fit load sensing feed back line from the entry block (1/4”...
  • Page 18 Tanco Autowrap 1514-1510 Operator’s manual 4.11 CHECK LIST. Before using the machine it is recommended to follow this check list: Make it a habit to discharge the oil-pressure before connection or disconnection of the hydraulic hoses. (Use the tractors hydraulic control lever).

  • Page 19: Emergency Stop

    Tanco Autowrap 1514-1510 Operator’s manual 5.0 EMERGENCY STOP. The machine is equipped with a safety guard on the wrapping arm, and its operation must be tested before using the machine. The safety guard is designed to stop the wrapping arm injuring operators or objects either when starting up or when wrapping bales.

  • Page 20: Fitting Roll Of Film

    Tanco Autowrap 1514-1510 Operator’s manual FITTING ROLL OF FILM Fig.: 6-1 Fig.: 6-2 When loading a plastic roll, first ensure the top cone (2) is pushed up to latched position, then push back the Stretch rollers (3) until held in position by locking catch (4). .

  • Page 21: Controller Manual

    Tanco Autowrap 1514-1510 Operator’s manual 7.0 CONTROLLER MANUAL Contents 1. INTRODUCTION 1.1 IMPORTANT SAFETY INFORMATION! 1.2 Main operating Functions and Display 2. OPERATION 2.1 Operation in Automatic mode 2.2 Operation in Manual mode 2.3 Manual options in Automatic mode 2.4 Operations in Manual mode 2.5 The Display Menu...
  • Page 22 Operator’s manual Introduction The Tanco Autowrap Bale Wrap Controller enables the operator to monitor and control the operation of the bale wrapper at any stage of the wrapping cycle. The controller is designed for models : 1300EH, 1510EH, 1510T, 1514S, and 1514T rotating-arm type wrappers.
  • Page 23 Tanco Autowrap 1514-1510 Operator’s manual Operation in Automatic mode The controller is generally used in automatic mode for ‘one touch wrapping’. 1. ‘A’ on the display indicates that the controller is set in Automatic mode. If not, press to select.
  • Page 24 Tanco Autowrap 1514-1510 Operator’s manual The Display Menu The Display menu is divided into 3 sections. At the top level are the settings used during the daily work with the machine – i.e. Store totals and No. of Wraps. The Operator Setup’ section enables the operator to perform adjustments to the machine operation – e.g.
  • Page 25 Tanco Autowrap 1514-1510 Operator’s manual Selecting a Store Total There are 10 individual memory registers labelled ‘Store A’ to ‘Store J’ for bale totals. Each time a bale cycle is completed, the currently selected store total and the grand total increments by 1.
  • Page 26 Tanco Autowrap 1514-1510 Operator’s manual Operator Setup Menu The default settings for the machine are developed by Tanco for optimal operation of the machine. However, the operator can change certain parameters in the ‘Operator Setup’ menu to take account of operational conditions.

  • Page 27: Speed Setting Of The Wrapping Arm

    SPEED-SETTING OF THE WRAPPING ARM. Start the tractor, let it run at approx. 1000 revolutions per min. lift the machine clear off the ground. The oil flow to the Wrap arm and Rollers is adjusted with the use of two control valves which are placed on the valve block situated behind the machines "tower".[see fig.

  • Page 28: Operation Instruction

    10.0 OPERATION INSTRUCTION. We shall now go through a complete wrapping process, from loading to storage place, and explain the practical use of Auto Wrap 1510 / 1514 / TWIN. 10.1 LOADING Find a bale you wish to wrap. Increase the opening between the rollers as much as possible.
  • Page 29 Tanco Autowrap 1514-1510 Operator’s manual 10.4 WRAPPING SQUARE BALES. (Auto Wrap 1514 / TWIN). When loading small square bales it is important to lower the rollers as close to the ground as possible. This to make all four rollers to get a grip on the side of the bale. If two of the rollers come over the bale, the machine will not be able to load it.
  • Page 30 Tanco Autowrap 1514-1510 Operator’s manual 10.8 STOP. On the last revolution, the controller automatically slows, the cutter opens, and it stops at the right place for next wrapping cycle. Then the cutter closes automatically, and the film is held tight in the U-formed slot and perforated. The bale is now completely wrapped and ready for stacking.

  • Page 31: Special Instructions For Twin

    11.0 SPECIAL OPERATING INSTRUCTIONS FOR THE TWIN MACHINES The Auto Wrap 1510/1514 can, as described earlier, also be supplied with a double set of wrapping arms, film stretchers and cutters. This significantly increases the machine's capacity. This machine is essentially the same as a standard machine, apart from two film dispensers and two cut and start units.

  • Page 32: Periodic Maintenance

    12.9 CHAINS/CHAIN TIGHTENERS After some hours' use the chains on the roller arms which drive the rollers (all 1510/1514/TWIN machines) and similarly the chains at the outer end of the rollers on the square-bale units must be tightened. (1514/1514 TWIN).
  • Page 33 Tanco Autowrap 1514-1510 Operator’s manual 12.10 SQUARE-BALE UNIT (AUTO WRAP 1514/1514 TWIN.) After a period of wrapping, grass will collect around the flanged bearings on the square-bale unit. (Position 16, section 6-5 in the spare parts list.) When this becomes wet, acids can form in the grass which can damage the bearings.

  • Page 34: Electric Circuit

    Tanco Autowrap 1514-1510 Operator’s manual 13.0 ELECTRIC CIRCUIT. 13.1 ELECTRIC SYSTEM. The electric system consists of a control unit with power supply line, control cable, (24-lead), with plug at control unit side, and distributing lines to the different magnet valves and switches on the machine.
  • Page 35 Tanco Autowrap 1514-1510 Operator’s manual 13.2 SUPPLY OF EL-POWER. The electric circuit must only be connected to 12 volt DC. Connect directly to the tractor battery, to avoid any loss of power. The fuse on the plus-leader must not be more than 15 A.

  • Page 36: Hydraulics

    Assembly block. Accumulator. The AUTO WRAP 1510 / 1514 / TWIN machines are driven by the tractor's hydraulic system. The machine's hydraulic installation is easy to change from an open center to a closed center hydraulic system. (See section 4.10).
  • Page 37 Tanco Autowrap 1514-1510 Operator’s manual 14.1 Entry Block This block is flange mounted onto the control block. It contains the following valves. Compensator Flow control valve. The entry block is designed to take an inlet flow of up to 90 l/min. This valve works with the compensator valve to regulate the flow to the machine to 30 l/min.
  • Page 38 Tanco Autowrap 1514-1510 Operator’s manual 14.2 CONTROL BLOCK The control block contains the double acting sectional valves which are bolted together to the entry block. These six electro-hydraulic valves control the main functions of the machine. They do not have V numbers, but have the same number as the electric cables to which they are connected.
  • Page 39 Tanco Autowrap 1514-1510 Operator’s manual 14.3 ADJUSTING BLOCK V3-V5 V2-V4 This contains the adjusting valves for roller speed and wrapping arm speed, together with the two-speed valve. Two-speed valve (Electric cable no. 6.) The speed is divided into two stages in order to make the wrapping arm start and stop smoothly.
  • Page 40 Tanco Autowrap 1514-1510 Operator’s manual 14.4 WRAPPING ARM BLOCK The wrapping arm block is mounted on the tower, and contains 4 valves. (On TWIN machines there is an additional electro-magnetic reversing valve, V35). When the wrapping arm starts the oil pressure releases the brake. When the brake is operated there is however a need for a slight delay here so as to prevent the wrapping arm stopping too abruptly.
  • Page 41 Tanco Autowrap 1514-1510 Operator’s manual 14.5 THE ASSEMBLY BLOCK The assembly block contains all the valves which control and regulates the various functions concerned with loading and off-loading the bales. Pressure switch When the oil pressure reaches the preset level this valve operates, this tells the controller to switch the outputs between squeeze and rotate rollers.
  • Page 42 Tanco Autowrap 1514-1510 Operator’s manual Check valve This valve prevents oil going back through V5 during wrapping Holding valve (CP 440-1.) This maintains the current pressure on the minus side of the width cylinder when it is not activated. Holding valve (CP 440-1.) This maintains the current pressure on the plus side of the width cylinder when it is not activated.

  • Page 43: Check Points Before Trouble Shooting

    Tanco Autowrap 1514-1510 Operator’s manual 15.0 CHECK POINTS BEFORE TROUBLE SHOOTING. In this chapter we have some general check points that have to be examined first if something is wrong with the machine. In chapter 17.0 we have a more detailed trouble shooting.

  • Page 44: Proceedure For Trouble Shooting

    Tanco Autowrap 1514-1510 Operator’s manual 16.0 PROCEDURE OF TROUBLE SHOOTING. 16.1.1 SOLENOID VALVES. To check if the solenoid valves get electric power: 1. Unscrew the nut that holds the solenoid. 2. The solenoid is easy to move without electric power.

  • Page 45: Trouble Shooting

    Tanco Autowrap 1514-1510 Operator’s manual 17.0 TROUBLE SHOOTING . Throughout this section it is assumed that everything described in section 15.0 has been checked and is in order. TROUBLE SYMPTOM CAUSE / SOLUTION DISCRIPTION "The machine is not Check the power supply.
  • Page 46 Tanco Autowrap 1514-1510 Operator’s manual TROUUBLE DESCRIPTION SYMPTOM CAUSE / SOLUTION "Roller width IN does not work The solenoid valve (no. 3) is not receiving power or there is dirt in when the machine has no the valve. load." See section 16.1 and 16.2.
  • Page 47 Tanco Autowrap 1514-1510 Operator’s manual TROUBLE DESCRIPTION SYMPTOM CAUSE / SOLUTION "The rollers move apart from The fault is probably in the holding valve (V26). each other during loading." Clean the valve or have it tested by your dealer. If necessary replace defective valve.
  • Page 48 Tanco Autowrap 1514-1510 Operator’s manual There are 3 basics which must ALWAYS be followed if the machine is to function correctly Working Pressure Back Pressure 185 Bar / 2600Psi Max 10 Bar / 140Psi Power Supply...

  • Page 49: Hydraulic Chart

    Tanco Autowrap 1514-1510 Operator’s manual 18.0 HYDRAULIC CHART, AUTO WRAP 1510/1514/TWIN...

  • Page 50: Wiring Diagram

    Tanco Autowrap 1514-1510 Operator’s manual 19.0 Wiring Diagram...

  • Page 51: Declaration Of Conformity

    Tanco Autowrap 1514-1510 Operator’s manual EC DECLARATION OF CONFORMITY CCORDING TO DIRECTIVES 8 9/392/336 /EEC AS AMENDED Manufacturer: TANCO ENGINEERING Co LTD BAGENALSTOWN CO CARLOW IRELAND CERTIFIES THAT THE FOLLOWING PRODUCT: TANCO AUTOWRAP MODEL: 1510/14 SERIAL NO: To which this declaration relates, corresponds to the essential requirements of the Directive 89/392/336/EEC as amended.

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