Specialized ENDURO FSR User Manual
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Specialized ENDURO FSR User Manual

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  • Page 1 USER MANUAL...

  • Page 3: Table Of Contents

    10. SMALL PARTS ........................22 SPECIALIZED BICYCLE COMPONENTS We may occasionally issue updates and addendums to this document. Please periodically check www.specialized.com or contact Rider Care to make sure you have the latest information. 15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229 0000139644_UM_R1, 05/19 Info: ridercare@specialized.com / 877-808-8154...

  • Page 4: Introduction

    Authorized Specialized Retailer. The Enduro FSR bicycles are intended and tested for Mountain Bike (condition 4) use only. For more information on intended use and structural weight limits for the frame and components, When reading this user manual, you will note various important symbols and warnings, which please refer to the Owner’s Manual.

  • Page 5: General Notes About Assembly

    Please see your Authorized Specialized Retailer for all service, repairs or maintenance. of the components. Any deep scratches or gouges in the stem or fork can Your Authorized Specialized Retailer may also be able to refer you to classes, clinics or books weaken the components.

  • Page 6: Bottom Bracket

    Torque the forward and rear shock eye bolts to specification. „ 2.3. BOTTOM BRACKET Enduro FSR models have a threaded 73mm width bottom bracket shell and is compatible with 3. GENERAL NOTES ABOUT MAINTENANCE any BSA threaded outboard bearing bottom bracket. Please refer to the crank manufacturer documentation for bottom bracket compatibility.

  • Page 7: Specifications

    The bicycle should also be maintained regularly BB DROP (low BB) (mm) by an Authorized Specialized Retailer, which means it should be cleaned, inspected for BB DROP (high BB) (mm) signs of corrosion and/or cracks and lubricated. If you notice any signs of corrosion or TRAIL (low BB) (mm) cracking on the frame or any component, the affected item must be replaced.

  • Page 8: General Specifications

    28 - 36t torque specifications in this manual: MIN REAR BRAKE ROTOR SIZE 180mm GENERAL TORQUE SPECS: WARNING! Specialized frames are compatible ONLY with forks that have a specific LOCATION TOOL TORQUE (in-lbf) TORQUE (Nm) range of travel. Use of different styled forks or forks with longer travel may result in catastrophic failure of the frame which may result in serious personal injury or death.

  • Page 9: Bearing Specifications

    QTY LOCATION / ITEM DIMENSIONS TOOL TORQUE (in-lbf/Nm) CAUTION: Ensure all bolt and axle contact surfaces are clean and greased. MID LINK @ LOWER LINK INNER SPACER 12.1 ID x 20 OD x 3 W MID LINK UPPER SPACER 12.1 ID x 20 OD x 3 W BEARING SPECIFICATIONS DROPOUT OUTER SPACER 12 ID x 21 OD x 2.5 W...
  • Page 10 EXPLODED VIEW BEARINGS/SPACERS GREASE GREEN LOCTITE 603 V J M...
  • Page 11 EXPLODED VIEW BOLTS/AXLES GREASE BLUE LOCTITE 242 NN MM...

  • Page 12: Rear Triangle Pivot Assembly

    5. REAR TRIANGLE PIVOT ASSEMBLY 5.1. BEARING INSTALLATION In order to successfully build the Enduro FSR rear triangle, it is very important to follow the order of operations as outlined in this manual. Modifying the order of assembly will result in a longer build process.
  • Page 13 LOWER LINK EXTENSION SEATSTAY F: 6801-2RS 12 ID x 21 OD x 5 W E: 6801-2RS 12 ID x 21 OD x 5 W K: LINK SLEEVE 17 ID x 20 OD x 27.5 W D: 17286-2RS L: EXTENSION SPACER 17 ID x 28 OD x 6 W 12 ID x 17.6 OD x 5 W UPPER LINK...

  • Page 14: Pivot Assembly

    Grease, then insert the non-drive side sleeve into the link. Please note the link is non- 5.2. PIVOT ASSEMBLY „ drive side / drive side directional. Grease, then place spacer against the drive side bearing, align the link and spacer „...
  • Page 15 AA: MAIN PIVOT BOLT M12 x 6 L BB: MAIN PIVOT EXPANDER ASSEMBLY M6 x 30 L Z: MAIN PIVOT AXLE 15 OD x 82.9 L Grease, then insert the main pivot axle into the frame. Grease, then thread the expander assembly into the main pivot axle and torque the bolt „...
  • Page 16 2. UPPER LINK @ SEAT TUBE 3. MID LINK @ LOWER LINK S: EXTENSION SPACER 12.1 ID x 20 OD x 3 W T: MID LINK SPACER 12.1 ID x 20 OD x 3 W CC: UPPER LINK BOLT M15 x 20 L R: UPPER LINK SPACER 15.1 ID x 23.5 OD x 3 W Grease, then place the extension spacers (x2)
  • Page 17 4. MID LINK @ UPPER LINK DD: MID LINK AXLE GG: UPPER LINK FEMALE AXLE 12 OD x 61 L 12 OD x 17.5 L HH: UPPER LINK MALE BOLT M9 x 14 L U: MID LINK UPPER SPACER 12.1 ID x 20 OD x 3 W FF: MID LINK SPACER 8.5 ID x 23.5 OD x 6 W EE: MID LINK BOLT...
  • Page 18 5. DROPOUT 6. SEATSTAY @ UPPER LINK X: SEATSTAY OUTER SPACER 12.1 ID x 20 OD x 3 W JJ: UPPER LINK FEMALE AXLE 12 OD x 17.5 L W: SEATSTAY INNER SPACER V: DROPOUT OUTER SPACER 12.1 ID x 17.5 OD x 4 W 12 ID x 21 OD x 2.5 W I: DROPOUT BOLT KK: UPPER LINK MALE BOLT...
  • Page 19 7. FORWARD SHOCK EYE 8. FLIP CHIP - LOW SETTING FLIP CHIP - HIGH SETTING HOLE POSITIONED HOLE POSITIONED TOWARD THE FRONT TOWARD THE REAR Y: FORWARD SHOCK EYE SPACERS 10.1 ID x 15 OD x 7.5 W LL: FLIP CHIP SPACERS LL: FLIP CHIP SPACERS 8 ID x 15 OD x 6.5 W 8 ID x 15 OD x 6.5 W...
  • Page 20 9. REAR SHOCK 10. REAR SHOCK EYE NN: REAR SHOCK EYE BOLT M8 x 29 L MM: REAR SHOCK EYE WASHER 8.3 ID x 13 OD x 0.5 W Slide the rear shock eye into the extension, then guide the forward shock eye into Grease, then install the rear shock eye washer and bolt...
  • Page 21 11. FORWARD SHOCK EYE OO: FORWARD SHOCK EYE BOLT M10 x 15 L Grease, then install the forward shock eye bolts (x2) into the forward shock eye. „ Torque the pivot bolts to the specs listed below and on P.6, in the following order: „...

  • Page 22: Internal Routing

    6. INTERNAL ROUTING 7. SWAT BIKE EQUIPMENT All housings are routed internally through integrated frame and chainstay tubes. Enduro FSR frames are compatible with certain SWAT (Storage, Water, Air, Tools) „ components. SWAT components are listed below: Rear brake and shifter housings should be routed starting at the rearward chainstay housing „...
  • Page 23 Insert tube into pockets Roll up SWAT wrap Correct tightness C02 x 2 + head Too loose AIRTOOL MTB DB Pump...

  • Page 24: Air Shock Setup

    If you do not have access to the suspension setup tool, start in the middle of the click range. Please visit the suspension calculator tool at www.specialized.com. The Clockwise for slower rebound (heavier riders, slow speed, bigger hits).

  • Page 25: Setup Data

    9. SETUP DATA 10. SMALL PARTS DATE ITEM DESCRIPTION S182500005 HEADSET ASSEMBLY - 1 1/8” / 1.5” RIDER WEIGHT S189900088 THROUGH AXLE 148MM SPACING, 172MM LENGTH, 12MM FORK PSI S184700004 SEATPOST CLAMP - 38.6MM FOR 34.9MM SEATPOSTS FORK REBOUND S172600001 THRU AXLE DER HANGER (# of clicks from full slow) S199900096...

  • Page 28: Specialized Bicycle Components

    SPECIALIZED BICYCLE COMPONENTS 15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229...

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