Vitronics Soltec XPM3m Technical Reference Manual
  1. Manuals
  2. Brands
  3. Vitronics Soltec Manuals
  4. Soldering Gun
  5. XPM3m
  6. Technical reference manual

Vitronics Soltec XPM3m Technical Reference Manual

Reflow soldering systems
Hide thumbs
Table of Contents

Advertisement

Quick Links

XPM
3m
Reflow Soldering Systems
Original Instructions
Technical Reference Manual
ITW ELECTRONICS (SUZHOU) Co. Ltd.
Visit address Workshop II, 858 Zhujiang Road, Suzhou New District, China 215129
Telephone: +86-512-6841-3378
Fax: +86-512-6841-1711
Technical Reference Manual-XPM3m
Revision Date:August 2014

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the XPM3m and is the answer not in the manual?

Questions and answers

William Steele
March 6, 2025

How do i get the machince to sound the alarm if the Nitrogen is turned off. It works fine but doesnt send an alarm

0

Related Manuals for Vitronics Soltec XPM3m

Summary of Contents for Vitronics Soltec XPM3m

  • Page 1 Reflow Soldering Systems Original Instructions Technical Reference Manual ITW ELECTRONICS (SUZHOU) Co. Ltd. Visit address Workshop II, 858 Zhujiang Road, Suzhou New District, China 215129 Telephone: +86-512-6841-3378 Fax: +86-512-6841-1711 Technical Reference Manual-XPM3m Revision Date:August 2014...

  • Page 2: Table Of Contents

    CONVEYOR OVERVIEW ----------------------------------------------------------------------------------------------------------------------------- 11 FAN CONTROL OVERVIEW ------------------------------------------------------------------------------------------------------------------------ 12 HEAT CONTROL OVERVIEW ---------------------------------------------------------------------------------------------------------------------- 13 HEATING CELL DESCRIPTION ________________________________________________________ 15 XPM3m HEATING CELL CROSS-SECTION --------------------------------------------------------------------------------------------------- 15 XPM3m OVEN CELL ARRANGEMENT --------------------------------------------------------------------------------------------------------- 16 XPM3m HEATING CELL DESCRIPTION ------------------------------------------------------------------------------------------------------- 17 TROUBLESHOOTING _______________________________________________________________ 18...
  • Page 3 HEATER CELL OVER-TEMPERATURE SWITCHES ---------------------------------------------------------------------------------------- 77 ON-BOARD OXYGEN (O2) ANALYZER -------------------------------------------------------------------------------------------------------- 80 COOLING SYSTEMS ________________________________________________________________ 81 XPM3m AMBIENT AIR COOLING – AC1 OPTION ------------------------------------------------------------------------------------------- 81 XPM3m HEAT EXCHANGER ASSEMBLIES--------------------------------------------------------------------------------------------------- 82 TUBE TYPE HEAT EXCHANGER ----------------------------------------------------------------------------------------------------------------- 83 FIN & TUBE TYPE HEAT EXCHANGER -------------------------------------------------------------------------------------------------------- 83 XPM3m BASIC COOLING PACKAGE –...

  • Page 4: Purpose Of This Manual & Who Should Use It

    This manual is intended to meet the needs of service personnel responsible for the regular service of Vitronics Soltec Reflow Ovens. Vitronics Soltec does not consider this manual a specification for Vitronics Soltec products or any components contained in those products and reserves the right to change information contained in this manual without notification.

  • Page 5: Control Panel Symbols

    WHEN CONTROL POWER IS INTERUPTED, PARTS OF THE OVEN ARE ELECTRICALLY POWERED AND DANGEREROUS TO PERSONNEL! KEY SWITCH RAISES SELECTOR SWITCH AND LOWERS THE ADJUSTS RAIL OVEN HOOD IN or OUT OPERATOR CONTROL STATION Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 6: Glossary Of Terms Glossary Of Terms & Measurement Conversions

    A.I boards Zone An area of a Vitronics Soltec Reflow oven that is comprised of an upper and a lower cell within the process tunnel. Usually referred to as a “heat zone” or “cooling zone”.

  • Page 7: Measurement Conversions

    (psi) = 14.696 x atmosphere (ATM) US gallons / minute = 264.18 x meters / minute Pounds per square inch (psi) = 14.504 x Bar US gallons / minute = 0.12468 x feet / hour Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 8: Control System Operation

    ,is required. Use of the oven electrical schematics to assist in troubleshooting is recommended. Prior to working on any of the oven subsystems please read the descriptions, review the diagrams, and become familiar with the oven electrical schematics. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 9: Power Distribution Overview

    Fan Speed Control Option), or the three phase Fan transformer (if the three phase supply voltage is higher than 240 volts). CAUTION REMEMBER, WHEN THE OVEN IS “OFF”, MANY PARTS OF THE OVEN MAY BE ELECTRICALLY POWERED AND DANGEROUS Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 10: Computer And Controller Overview

    CONTROLLER. If a 120VAC output signal is needed, the CONTROLLER communicates with the INPUT / OUTPUT BOARD. The I/O board relays will switch the necessary power for operation. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 11: Conveyor Overview

    This voltage is supplied by the G5 power supply of the circuit. The internal Integramotor electronics control the motor speed based on a 0- 5VDC reference signal that is supplied by dividing the 0-10VDC analog output voltage in half. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 12: Fan Control Overview

    CONTROLLER signals the INVERTER to vary it’s output frequency to the Fans, resulting in variable-speed Control of the Fans. 3) FANS: The FAN MOTORS are Open Frame, 3 Phase, 50/60 Hz, 1/6 Hp, 2800-3400 RPM @ rated frequency, continuous duty. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 13: Heat Control Overview

    Heater CIRCUIT BREAKER(s). (Each Heater has it’s own Circuit Breaker) and to the SSRs (one Solid State Relay for each Heater) which is the final Heater power control element. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 14 Each element may be wired in series or parallel, depending on the operating voltage of the oven. Heater Schematic See: “Heater Element Resistance Reference Chart” under Heater Testing Procedure in this manual for resistance values. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 15: Heating Cell Description

    HEATING CELL DESCRIPTION XPM3m HEATING CELL CROSS-SECTION CONSTRUCTION: The heat Cells are assembled and sealed as self-contained units with the Fan Motor, and Over Temperature Switch mounted and wired to terminals, and the Thermocouples (1 or 2) mounted and wired to connectors.

  • Page 16: Xpm3M Oven Cell Arrangement

    XPM3m OVEN CELL ARRANGEMENT Front – to – Back Recirculation slots on XPM3m The cells are mounted both above and below the conveyor, as shown, forming a series of “Heat Zones”. Each Heat Zone circulates heat primarily within itself, thereby maximizing the thermal isolation between zones.

  • Page 17: Xpm3M Heating Cell Description

    XPM3m HEATING CELL DESCRIPTION FAN MOTOR HEAT SLINGER FAN BLADES AIR OR EXHAUST NITROGEN IN INSULATION OVER TEMPERATURE SWITCH HEATER ASSEMBLY THERMOCOUPLES HEATING CELL CROSS-SECTION CONSTRUCTION: The heat Cells are assembled and sealed as self-contained units with the Fan Motor, and Over Temperature Switch mounted and wired to terminals, and the Thermocouples (1 or 2) mounted and wired to connectors.

  • Page 18: Troubleshooting

    CELL 1B Zone 1 XPM3m OVEN CELL ARRANGEMENT – SIDE-TO-SIDE RECIRCULATION The cells are mounted both above and below the conveyor, as shown, forming a series of “Heat Zones”. Each Heat Zone circulates heat primarily within itself, thereby maximizing the thermal isolation between zones.

  • Page 19: General Troubleshooting

    Internet Explorer may try to block the active content in this document. It will be necessary to allow the blocked content in order to view the complete contents of this document. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 20: Heater Testing Procedure

    Circuit Breaker / SSR and the Heater Cell.) BEST TEST: The heater(s) and conductors can be checked at the Circuit Breakers/SSRs. Reference the “ HEATER RESISTANCE CHECK LOCATIONS” diagram. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 21 C) If the resistance is in agreement with the “HEATER RESISTANCE REFERENCE CHART”, then it is reasonable to expect that the Heater and its conductors are in proper operating condition. 5) Close ALL Heater Circuit Breakers. 6) Refer to “HEATING - Problems and Possible Solutions” for other possibilities. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 22 F8-B T2 31L3 F9-T T2 11L2 31L1 F9-B T2 31L2 13L3 F10-T T2 12L1 33L3 F10-B T2 32L1 13L2 F11-T T2 14L3 33L2 F11-B T2 34L3 14L1 F12-T T2 14L2 34L1 F12-B T2 34L2 Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 23 Test: 11.0 D6126201 12.1 D3200401 .156” (HIGH RANGE) 11.55 -PARALLEL WIRING- nominal 24.0 = 1 open element 440 – 480 Volts Test: 43.9 D6126201 48.5 D3200401 .156” (HIGH RANGE) 46.2 nominal -SERIES WRING- Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 24: Thermocouples

    7) Wiring connections must be tight. Verify that all negative thermocouple connections are grounded, along with all unused thermocouple ports on the front of the controller. Check to determine that one side of the TC probe is NOT common to ground Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 25: Heater Remove And Replace Procedures

    8. Remove the four wires by using a 2.5mm hex key and a 7mm open wrenche. 9. Disconnect the two wires on the thermal switch. 10. Remove the heater panel and set it aside. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 26 Replace the left and right support angle brackets and fasten them in place with cap head screws each. Carefully bend the thermocouples into the correct places and replace the clamps and screws. Tighten the screws Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 27 Remove the four wires by using a 2.5 hex key and a 7mm open wrenche. IF THE HEATER FOIL TEARS, IT CANNOT BE REPAIRED AND THE HEATER PANEL ASSEMBLY MUST BE REPLACED. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 28 Carefully bend the thermocouples into the correct places and replace the clamps and screws. Tighten the screws. Reconnect the conveyor system. See the procedures for reconnecting rails and chains and reconnecting the belt. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 29: Cell Fan Motors

    After the cell fans reach full speed, the true speed of the fans can be measured with a stroboscope. If one or more fans are NOT between 3400-3600 RPM, then it is likely that either a fan motor or the fan motor wiring is faulty. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 30 NOTE: watch the overhead clearance and exhaust duct movement while raising the Hood. Motors and Fans MUST NOT be separated or mixed up. The motor/ fan units are dynamically balanced and MUST remain together. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 31 Remove the Cell Fan motor. You may have to tap on the motor to break it loose from its mount on the cell. Scrape all RTV off the cell in the motor area. Clean all grease, dirt and RTV from the shaft hole area and the motor support areas. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 32 Carefully bend the thermocouple probes into the proper position under the hold down clamps, and tighten the clamps screws.(Do NOT use longer screws, they will damage the heater panel) Reconnect the conveyor system. See the procedures for reconnecting rails and chains and reconnecting the belt. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 33 Save the fan blade to return to Vitronics Soltec with the motor. At the rear of the oven, SKETCH the locations of the wires in the terminal block and then remove the wires.
  • Page 34 Install the support angle brackets on the left and right side of the heater panel. Carefully bend the thermocouple into its correct place and replace the clamp and screw. Tighten the screw. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 35 Hole is to facilitate removal of gauge from under blower wheel. 12mm drill bit, 12mm from out outside edges. 5 INCHES(127mm) 2.5 INCHES(63.5mm) 2.75 IN(69.85mm) 6 IN(152.4mm) IN(19mm) FAN MOTOR GAUGE -2.7mm Stainless steel sheet Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 36: Conveyor

    3) Combination Conveyor System. 4) Edge Rail with XCS Board Support System The Mesh Belt conveyor system is standard on most Vitronics Soltec Reflow Ovens. By special order, Ovens may have only the Edge/Rail or Combination Edge Rail / Belt Conveyor System’...

  • Page 37: Mesh Belt Conveyor System

    Approximately 3 inches (76.2mm) between end of belt and end of rail conveyor (both ends). Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 38: Edge Rail With Extruded Center Support System (Xcs)

    XCS between the fixed rail pins. When this happens, the conveyor chains and the XCS chain must be replaced as a matched set. The Extruded Center Support system is available on Rail Only conveyors. This option is available with both manual and automatic positioning. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 39: Conveyor Belt, Chain & Rail Service

    The belt will now separate. Unhook the bottom edge of the belt from the driven shaft and lay it on the floor under the oven. NOTE: Use only single links for replacement. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 40 Using a screwdriver, slide the right side of the same master link into the belt. Then, using the screwdriver, connect the right master link hook to the belt, inserting the hook from the underside of the belt. End of procedure. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 41: Conveyor Drive System

    V1 Board –Oriental motor only Motor Integra Motor assembly Oriental Motor Assembly A42 Board G5 Power supply Set up the Conveyor Drive within the Oven Operation Program. NOTE: This operation may require a password. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 42 If LED2 still does not change state and 5VDC is present between pins 1(+) and 3(-) of connector P3 on A42 then A42 is defective and needs to be replaced. After the conveyor system has been repaired, run the conveyor calibration routine in the Oven Control Program. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 43: Drive Motor Service & Replacement

    Conveyor Drive Motor Replacement - MOTOR LOCATION There are only two locations for the conveyor motor on all Vitronics Soltec Reflow Ovens. On an oven with a left To right conveyor, the motor assembly is in the front right corner of the oven. On an oven with a right to left conveyor system, the motor assembly is on the front left corner of the oven.

  • Page 44: Remove And Replace Conveyor Rails And Chains

    (off-load end). Reinstall the chain guards on the rails with the 4mm hex key head screws. 7. Make sure the chains are not hung up or twisted anywhere on top or underneath the Oven. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 45: Electrical Power & Computer

    Always be properly grounded to the oven that is being worked on. Not all ovens are at the same ground potentials. All electronic boards and components must always be properly protected from static electricity and properly stored. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 46 The proper way to use the kit follows. NOTE: Vitronics Soltec strongly recommends the use of a similar antistatic kit for all customers who do any self-maintenance on an Oven involving PC assemblies or semiconductor components.

  • Page 47: D.c. Power Supplies

    The 120 volt convenience outlets have their hot terminals connected to wire #5, neutral to wire #2, ground to any ground terminal on the main electrical back panel. These outlets are protected by circuit breaker F54, located on the main electrical back panel. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 48 24 VDC to separate 15 VDC and 5 VDC supplies. These DC voltages are self regulated and have no adjustment. Voltage Checks When troubleshooting an electrical or electronic problem, always verify the basic AC and DC voltages supplied for operation. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 49: Oven Controller

    VITRONICS SOLTEC CONTROL SYSTEM! Test procedure for D.C. input voltage: The power requirements for the Vitronics Soltec Control System, with one AI board, is: +5.0 VDC @ 2 Amps max (+5.0 to +5.10 VDC) +15 VDC @ 0.1 Amps max (+12 to +15 VDC) -15 VDC @ 0.1 Amps max (+15 to -15 VDC)

  • Page 50: Addressing Dip Switches On Di Board

    Currently, only dip switch #4 is utilized for 50 or 60 Hz operation. All others are reserved for future use on the XPM3m. For 60 Hz, dip switch #4 is in the Off position, and for 50 Hz operation, dip switch #4 is in the On position.
  • Page 51 Through the PC oven software download the oven configuration to the oven controller since the configuration was lost when the battery was disconnected. The PC oven software normally displays a pop up dialog when it detects that the oven controller is not configured. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 52: Controller Outputs (Input/Output Board)

    The Input/Output board provides the ability to switch 120 VAC power through interposing relays. The oven controller controls the output status of the Input/Output board As a diagnostic tool, the Input/Output board outputs may be manually activated one at a time. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 53: Computer System

    COMPUTER SYSTEM The computer system must be set up and connected to the Vitronics Soltec Oven. The monitor and keyboard are placed on the swing arm / light tower. The keyboard, monitor, and computer connect together. The connections on the back of the computer are color coded, and they are different sizes/shapes to help connect them properly. (If the keyboard/mouse does not function, swap the two connectors on the back of the Computer.)

  • Page 54: Electrical Grounding Of Oven

    6) Turn on the Main Disconnect and test the system insulation for leakage at twice the single-phase voltage. For example, for 240 VAC phase to neutral, check insulation at 500 Volts. 7) The resistance should be at least 1 MegOhm. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 55: Associated Subsystems

    Periodic (every six months) inspection of the valve cylinders and valve seats is recommended to insure proper operation. Nitrogen lines to the valves should be checked for leaks. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 56: Battery Back-Up For Pc, Controller, Conveyor, And Hood Lifts

    If a board does not pass under the Offload sensor within the calculated time, the "Board Dropped Alarm" is activated. The product length specified in the Product Definition determines the board length displayed on the screen. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 57: Computer Controlled Edge-Rail Lubrication

    Auto Chain Lube System Schematic Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 58: Auto Chain Lube Tank/Pump Assy

    2. The reservoir has been allowed to run dry and air has been pumped into the lube lines Location: The Lubrication Tank-Pump Assembly is mounted to the frame at the front of the oven, inside the utility cabinet, at the exit end of the oven. CHAIN LUBE RESERVOIR Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 59 1) Locate the lubrication reservoir. ( see illustration above ) 2) Fill the reservoir with the lubricant, Anderol Chain Oil (Vitronics Soltec P/N C00152 (for 1 liter)). (Remove the cap and pour the lubrication into the top of the reservoir.

  • Page 60: Board Support

    An option, (NOT installed on all ovens) The Board Support system on the XPM3m ovens is the Extruded Center Support system. The system includes a single rail extrusion and a special chain with upright supports that prevent warping of the PCB. The upright support is 0.05 inches thick (1.27mm).

  • Page 61: Controlled Exhaust System (Air Only Or Ovens Equipped With Air Switching)

    The “makeup” gas to replace the exhaust flow is supplied by the gas intakes of the individual Zones (cells). Additional “makeup” enters the oven chambers at the “onload” and “offload” openings. The CES system is not used with N2 to minimize nitrogen consumption. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 62 Wear latex gloves, eye protection and breathing protection when changing filter. Filters: Part # D1481601 Filter 500x250x24 Polyester Part # D1481701 Filter 500x250x24 Sep Pleated Part # D3176201-A, Contains 12 of each filter Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 63: Flux Evacuation System (Flux Flow Control Tm )

    BENEFITS The XPM3m series Flux Evacuation System is designed to inhibit the flow of hot flux fumes into the cool zones of the tunnel (where they can cause maintenance problems), while still optimizing nitrogen performance. This control of gas flow insures a cleaner cooling zone with maintenance intervals significantly increased. Although widely varying process parameters will cause individual maintenance intervals to differ, an average expectation should be up to 8 times less frequent.

  • Page 64: Function Of The Flux Evacuation System (Flux Flow Control Tm )

    Exhaust flow out of the oven is maximized in volume, and also positioned in the tunnel at the point of highest flux concentration (the last heated zone), to maximize the amount of flux contaminant per cubic foot of exhaust. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 65 Flux Flow Control manifold into zone 1 be checked periodically (every six months) for flux residue. The Flux-Flow Control System is located under the sheet metal skins at the top of the Oven: Individual Zone Exhaust Duct Flux Flow Control Duct Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 66: Hoodlifts

    The electromechanical actuators raise and lower the Hood (including the upper heat zones of the oven). All models of Vitronics Soltec Reflow Ovens have 2 or 3 (depending on oven size) LINAK hoodlift Actuators with a LINAK control box directly wired to the HOOD UP and HOOD DOWN selector switch on the oven operator control panel.
  • Page 67 You may need to exert some pressure on the inner hood assembly to remove the pin. The body of the actuator is accessed through the equipment cabinets on each end of the oven. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 68 Remove the two safety clips from the pin holding the actuator piston to the bracket. Remove the piston pin holding the actuator piston to the bracket. The installation procedure is the reverse if the removal procedure. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 69 As you are pushing the mounting pin into place, install the locking shaft collars on each side of the piston. Replace the two safety clips on the mounting pin. Let the actuator hang from the mounting pin. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 70 This will cause misalignment resulting in possible damage to the system. Raising or lowering one side of the heat zone more than the prescribed distance may cause structural damage to the system. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 71 Disconnect the power to the actuator control box again by shutting off circuit breaker (F52) for at least 5 seconds. The initialization process is now complete. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 72: Three Actuator System

    1. The actuator is not plugged securely into the control box. 2. Blown fuse in the control box. 3. Cable damage. ------------------------------------------------------------------------------------------------------------------ Symptom: Movement of actuators not synchronized. Possible Cause: Control box out of initialization. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 73: Independent Alarm Scanner Over-Temp & Alarm/Shutdown

    The IAS will go into an alarm state in case of an IAS failure or loss of power. A jumper on the output contacts will allow the oven to be operated without the IAS until a replacement can be installed. Alarm setpoint adjustment Thermocouple conductors Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 74: Individual Cell Sensing

    Zone 1 Bottom Zone 1 Bottom Zone 1 Bottom Zone 1 Bottom Board 3 Zone 10 Top Zone 13 Top Zone 16 Top Board 4 Zone 10 Zone 13 Zone 16 Bottom Bottom Bottom Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 75 Master through switch 4 of dip switch S1 to communicate digital input status data to the existing controller through using a counter input on the existing controller. The frequency generator output is derived by using the timer/counter compare output of timer 1 of the Atmega8 micro-controller. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 76 MODBUS network Board address offset 2, board functions as a slave Board 3 on a MODBUS network Board address offset 3, board functions as a slave Board 4 on a MODBUS network Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 77: Heater Cell Over-Temperature Switches

    If the last top heat zone switch checks good, move directly to the bottom heat cells. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 78 LIGHT TOWER  Standard, (installed on all ovens)  An option, (NOT installed on all ovens) Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 79 LIGHT TOWER - Continued Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 80: On-Board Oxygen (O2) Analyzer

    Oven Control Program. PURPOSE: XPM3m Nitrogen ovens are equipped with a single sampling port located in the peak zone (standard) or a 4 port system (optional) with the ability to sample from the Preheat, Soak, and Reflow zones and Source Gas).

  • Page 81: Cooling Systems

    S = Standard feature O = Optional - = Not available x = Provided with feature or option selected * Fin Type HX provides maximum efficiency XPM3m AMBIENT AIR COOLING – AC1 OPTION Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 82 Cooling performance is dependent on ambient air temperatures. It is an uncontrolled system with only a thermocouple mounted in the top cells for temperature monitoring. The amount of cooling is limited and therefore not recommended for customers who have specific cooling requirements. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 83: Xpm3M Heat Exchanger Assemblies

    XPM3m HEAT EXCHANGER ASSEMBLIES The five active XPM3m cooling systems all use air-to-liquid heat exchangers mounted in the upper cool cells. These heat exchangers are used to transfer heat from the tunnel atmosphere into a liquid that can be transported out of the cell and exhausted. The method of transportation and exhaust will depend on the cooling package selected.

  • Page 84: Xpm3M Basic Cooling Package - Ec1 Option

    XPM3m BASIC COOLING PACKAGE – EC1 OPTION Description: Standard on all machines Performance Level: Entry level Cooling Medium: Liquid Warnings/Alarms: Coolant Low Flow, Coolant High Pressure Controls: None Facilities Impact: Requires customer-supplied coolant (see Site Prep Manual for specification) The upper cells in the cooling section are fitted with an internal tube type heat exchanger. Heat is transferred from the recirculated gas to the coolant as the gas flows around the heat exchanger tubes.

  • Page 85: Basic Cooling Package Coolant Flow Diagram - Ec1 Option

    BASIC COOLING PACKAGE COOLANT FLOW DIAGRAM – EC1 OPTION Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 86: Xpm3M Ec2 Cooling Package

    XPM3m EC2 COOLING PACKAGE Description: Optional on all machines Performance Level: Entry level Cooling Medium: Liquid Warnings/Alarms: Coolant Low Flow, Coolant High Pressure Controls: None Facilities Impact: Uses on-board pump & reservoir system, waste heat exhausted through top of bonnet The Polar Cooling package is optional on N2 systems and is meant to be used for entry level cooling performance.
  • Page 87 3) The internal temperature cut off switch is set for 150° C. (case temperature about 100° C.) 4) If the motor is over temperature, operating at 100 to 116 VAC, it should be replaced. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 88: Flow Diagram - Ec2 Option

    FLOW DIAGRAM – EC2 OPTION The following diagram shows the Polar Cooling™ option configured for an oven with two cooling zones. (Three or four cooling zones would be similar) Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 89: Xpm3M Enhanced Cooling Package Ec-1

    XPM3m ENHANCED COOLING PACKAGE EC-1 Description: Optional on all machines Performance Level: High Efficiency Cooling Medium: Liquid Warnings/Alarms: Coolant Low Flow, Coolant High Pressure Controls: None Facilities Impact: Requires customer-supplied coolant (see Site Prep Manual for specification) The EC-1 Cooling package is optional on N2 machines and is meant to be used for the high end cooling applications.

  • Page 90: Enhanced Cooling Package Ec-1 Flow Diagram

    ENHANCED COOLING PACKAGE EC-1 FLOW DIAGRAM Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 91: Xpm3M Enhanced Cooling Package Ec-2

    XPM3m ENHANCED COOLING PACKAGE EC-2 Description: Optional on all machines Performance Level: High Efficiency Cooling Medium: Liquid Warnings/Alarms: Coolant Low Flow, Coolant High Pressure Controls: Adjustable coolant temperature Facilities Impact: Uses on-board pump & reservoir system, waste heat exhausted through top of bonnet The EC-2 Cooling package is optional on N2 machines and is meant to be used for the high end cooling applications.

  • Page 92: Enhanced Cooling Package Ec-2 Flow Diagram

    ENHANCED COOLING PACKAGE EC-2 FLOW DIAGRAM Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 93: Enhanced Cooling Package Ec-3 Flow Diagram

    XPM3m ENHANCED COOLING PACKAGE EC-3 Description: Optional on all machines Performance Level: High Efficiency Cooling Medium: Liquid Warnings/Alarms: Coolant Low Flow, Coolant High Pressure, Coolant Low Pressure, Pump Overload, Low Tank Level, Over Temperature, Under Temperature Controls: Adjustable coolant temperature...
  • Page 94 ENHANCED COOLING PACKAGE EC-3 FLOW DIAGRAM Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 95: Xpm3M External Coolant Supply Operation

    Prevents outlet from back filling system COOLANT SPECIFICATION: Recommended: Vitronics Soltec Super Cool Part No. C00234 (4 liters) Distilled Water (recommend use of an additive to prevent algae growth) Lab grade Propylene Glycol mixed with Distilled Water (20%-80% mixture) NOTE: De-ionized water or other coolants that will react negatively with the materials used in the system must not to be used.

  • Page 96: Rail Adjust

    The rail controller (A42) will not activate any of the rail output relays without RS485 communications being initiated from the DI board. Verify that the rail limit switch input status indicators are on on the rail controller (A42). Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 97 After the rail selection logic has been corrected, check to see that the wiring to the motor is correct. Disable the manual rail adjust. Enable the manual rail adjust. Check the operation of both the “in” and the “out” adjust switch positions. Disable the manual rail adjust. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 98: Auto Rail Adjust

    (If either the switch is wired incorrectly or the rail is pressed up against the limit switch, there should be no continuity through the switch.) Pull out the E-stop recently pressed and reset the E-Stop in the Oven Control Program. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 99 The rail width adjust on the XPM3m uses a 250 pulse per revolution quadrature encoder mounted on the end of a lead screw. The lead screw is a ¾-10 acme screw, which translates to 10 turns to move a rail one-inch or 2.54 cm of travel.
  • Page 100 E3152010 board. Each quadrature counter counts independently of the microcontroller and does not lose counts as long as power is not shut off to the oven. Channel A leading channel B results in counting up. Channel B leading channel A results in counting down. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 101: Troubleshooting

    1 or board support 2. To view this configuration will require the highest level of password. The configuration can be viewed under the Vitronics Soltec menu. Go to Configuration, Parameters, Individual Parameters. Click on the button with the blue arrow pointing to the right until you come to the parameter you wish to view.
  • Page 102 8. Replace the encoder assembly (E1480801) if the output signals do not transition correctly or if the plastic optical disk appears to be damaged. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 103: Dc Drive Calibration (Rail Width Only)

    Always record the adjusting potentiometer settings before replacing or calibrating a DC drive. When replacing a DC drive, record the potentiometer settings; draw a sketch of the wire hookups; make sure all wires have labels. Technical Reference Manual-XPM3m Revision Date: August 2014...
  • Page 104 Disconnect the multimeter and set to measure VOLTS DC. Attach leads to the motor side of the control. Log in to the oven software with the master password. Under Vitronics Soltec, Advanced, Service Mode Testing, go to the Conveyor tab. Type in a percentage number (0-100) in the box for Conveyor%, then select either Move in min speed or Move out min speed.

  • Page 105: Smema Interface

    (SMEMA is the acronym for Surface Mount Equipment Manufacturer’s Association) DESCRIPTION On the XPM3m, all SMEMA functionality is built into the oven controller and an external PLC is not used. The XPM3m utilizes a board tracking/SMEMA interface circuit board E3151801 located on the on-load and off-load ends of the oven, and photo-sensors are mounted on brackets above each end of the oven.
  • Page 106 SMEMA off-load connector to indicate that the downstream is always ready. The XPM3m has SMEMA settings for each lane for up to 2 lanes of SMEMA control and the SMEMA control for each lane operates independently as it did with ovens with a PLC.
  • Page 107 LED6 lane 1 oven is ready to accept boards to upstream or lane 1 board is available to downstream. LED8 lane 1 oven is ready to accept boards to upstream or lane 1 board is available to downstream. LED9 24vdc power is present to the E3151801 board. Technical Reference Manual-XPM3m Revision Date: August 2014...

  • Page 108: Temperature Profile Plotting (Precision Profiling)

    THE INFORMATION CONTAINED IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT PRIOR NOTICE AND IS CORRECT TO THE BEST OF OUR KNOWLEDGE AT THE TIME OF PRINTING. VITRONICS SOLTEC CORPORATION ASSUMES NO RESPONSIBILITY FOR LOSS OR DAMAGES RESULTING FROM THE USE OF THIS MANUAL EXCEPT AS EXPLICITLY STATED IN THE VITRONICS SOLTEC OVEN WARRANTY STATEMENT.

Table of Contents

Save PDF