Related Manuals for Bosch Rexroth CIMS Mk IV
Summary of Contents for Bosch Rexroth CIMS Mk IV
- Page 1 Instruction manual CIMS Mk IV Bosch Rexroth B.V. PO Box 32 5280 AA Boxtel The Netherlands F 037 300 069 (2013.05.21)
- Page 2 F 037 300 069 (2013.05.21)
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Page 3: Table Of Contents
ABLE OF ONTENTS Table of Contents ........................3 1. General information ......................... 4 2. 2.1. Correspondence ........................5 2.2. Precautions ..........................6 2.3. ATEX certified CIMS MK IV ..................... 6 2.3.1. General notes ........................6 2.3.2. ATEX protection type and marking ..................7 2.3.3. ... -
Page 4: General Information
Since Bosch Rexroth has no control over the use into which others may put this product, Bosch Rexroth does not guarantee that the same results as those described herein will be obtained. Each user should test under his own conditions to determine the product’s suitability for his own... -
Page 5: Correspondence
Example: 1234567 / 0010, R905023540, 123456 / 123 * The Bosch Rexroth B.V. order and line number can be found on the text plate attached to the cylinder and are also stamped close to the oil connection at the rod end. -
Page 6: Precautions
2.2. P RECAUTIONS The CIMS system can be used under most environmental conditions, see Chapter 6. Please consult the manufacturer in case of: Excessive magnetic or electrical fields. Severe accelerations or shocks. Excessive temperatures. Never operate the sensors that do not bear the ATEX mark in explosive atmospheres. -
Page 7: Atex Protection Type And Marking
2.3.2. ATEX PROTECTION TYPE AND MARKING II 2 G Ex d IIB T4 Gb This means the sensor is designed for use in a non-mining application and a category 2 surrounding (gas, zone 1). Gas group IIB such as ethylene and petrol fumes is applicable and the maximum temperature of the sensor housing will not exceed 135 ºC (Temperature class T4). -
Page 8: Installation
Select a quality of connection cable that will meet the requirements in the area of application. In hazardous areas the connection cable must be laid in a way that ensures it will be protected from damage. 2.3.4. I NSTALLATION During installation and maintenance, the CIMS and / or the Ex cable gland needs to be opened or removed. -
Page 9: Inspection And Maintenance
A4-70, which needs to be maintained and are only to be replaced by bolts delivered by Bosch Rexroth, see Section 7.1. Repairing the sensor is not permitted. A defect CIMS Mk IV has to be replaced by trained personnel. - Page 10 WARNING! Dangers of injury if the incorrect spare parts are used! Through the use of the incorrect or defective spare parts dangers for personnel can occur; and damage, malfunction or total failure, and explosions in the Ex area can occur. Repairing according the joint lengths and widths of schedule 1 and 2 of EN 60079-1 are not permitted.
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Page 11: Cims Mk Iv: Function, Characteristics And Scope Of Delivery
CIMS M IV: F UNCTION CHARACTERISTICS AND SCOPE OF DELIVERY 3.1. F UNCTION The Cylinder Integrated Measuring System (CIMS) is an integrated displacement measuring system for use on hydraulic cylinders with an Enduroq 2000 series piston rod coating or the previous CEC coatings. -
Page 12: Scope Of Delivery
3.3. S COPE OF DELIVERY Two variants are available for the CIMS Mk IV, a standard version and an ATEX zone 1 certified version. 3.3.1. CIMS M STANDARD VERSION CIMS Mk IV standard Adapter ring Check valve The CIMS Mk IV standard version is delivered with the 9-pin male connector chassis, see drawing F 037 A00 002, Appendix A. -
Page 13: Installation
NSTALLATION The CIMS Mk IV is installed into a separate flange in the head of the cylinder outside of the high- pressure zone. The flange contains a special bore pattern, as shown in Appendix B, drawing 3- 033701, which provides the interface between CIMS and the cylinder. Installing or replacing of the CIMS can be executed without infringement of the hydraulic integrity of the hydraulic cylinder. -
Page 14: Mounting Cims On Cylinder
4.1. M CIMS OUNTING ON CYLINDER The CIMS Mk IV can be mounted and configured in most of the cases without opening the housing. The assembly steps are detailed in 4 phases: Phase 1: Configuration of the output connection position, Phase 2: Check / change the cable outlet, Phase 3: Mount new cable outlet, Phase 4: Installation onto the cylinder. - Page 15 1. Unscrew and remove the four M6 bolts (Bolt B) from housing base (see Figure 5), 2. Hold the CIMS Mk IV upside down (sensor surface upward), make sure the four M6 bolts (Bolt A) are lying loose in the intermediate piece (see Figure 5), so they do not block the rotation.
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Page 16: Phase 2: Check / Change The Cable Outlet
4.1.2. P 2: C HASE HECK CHANGE THE CABLE OUTLET As default the CIMS Mk IV standard (non-ATEX) is supplied with the 9-pin male connector chassis or no connection (only a threaded hole) for the CIMS Mk IV ATEX version. If another connection is needed (see Section 4.2.5), or for installation of an Ex d cable gland, Phase 2 and 3 will have to be executed. -
Page 17: Phase 3: Mount New Cable Outlet
4.1.3. P 3: M HASE OUNT NEW CABLE OUTLET Follow the global instructions below to install an alternative (see Section 4.2.5) cable outlet, otherwise continue with Phase 4: 1. Install the alternative cable outlet and if required the electrical cable, make sure all sealings are installed correctly and any bolts or components are installed with the correct torque. -
Page 18: Removal From The Cylinder
Sealing ring Bolt G (4x) Orientation pin Orientation pin Figure 14: Adapter ring bottom. Figure 13: Adapter ring with bolts and sealing-rings. 4.1.5. R EMOVAL FROM THE CYLINDER 1. Unscrew the four M6 bolts (bolt A, Figure 4) 2. Remove the CIMS Mk IV for the adapter ring (some force may be required because of the o-ring). -
Page 19: Cable Termination
4.2.2. C ABLE TERMINATION The proper termination of the cable is very important. If the cable is not terminated with its characteristic impedance, distorted waveforms will result. Normally using 120 resistors for cable termination is adequate, as shown in Figure 15. Note that the diagnostic Modbus output already has a 120... -
Page 20: Internal Connector
4.2.5.2 the different selection criteria are given to select a proper cable entry system for use in an ATEX zone 1 environment. Section 7.3 gives information about the Ex d certified cable gland which can be delivered by Bosch Rexroth as an accessory. F 037 300 069 (2013.05.21) -
Page 21: 9-Pin Standard Connector
4.2.5.1 IN STANDARD CONNECTOR In case the 9-pin standard connector interface is used, use the following assembly instruction to assemble the angled connector: 1. Push the cable screw connection (1), adapter (2) and angle housing (3) onto the cable. 2. Strip the external sheath by 30 mm. 3. -
Page 22: Ex D Cable Entry System
and connector in such a way that the cable inlet (into the connector) is pointing downwards, to minimize the risk of water intrusion. Maintenance of the connector consists of visual inspection of the connector and the seals. It is for instance possible that the rubber tube (pos. -
Page 23: Operation
PERATION 5.1. S TARTUP Before the cylinder with CIMS is put into operation make sure to follow the startup procedure as described below. 1. Check connections before applying power to the CIMS. The connections are polarity reversal protected, however components can be damaged by improper connections and / or overvoltage. -
Page 24: Rs485 Diagnostic Output
Temperature drift at standstill: ±0.025 mm/C , any temperature drift will be automatically compensated after a movement of at least 10mm (after automatic calibration, see Section 5.1). Maximum count frequency 410 kHz Resolution 1024 pulses / cm, as per Figure 19. ... -
Page 25: Technical Data
ECHNICAL 6.1. P OWER SUPPLY The CIMS Mk IV measuring system needs a power supply according to following specification: Category Symbol Min. Typ. Max. Unit Nominal supply voltage Supply voltage range (with 5% ripple) Supply current @ 15 VDC Supply current @ 24 VDC (without movement) Non-destructive supply voltage range Power consumption (without movement) - Page 26 Category Symbol Min. Typ. Max. Unit Operating temperature range (standard) - 40 °C Operating temperature range (ATEX) - 20 °C Storage time years Stor Storage temperature at °C 60 % Stor Storage temperature, 2 x 2 h °C Stor Humidity ...
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Page 27: Accessories
CCESSORIES This chapter describes the accessories which Bosch Rexroth can deliver as option for the CIMS Mk IV measuring system. 7.1. S PARE PART KIT A spare part kit is available with the main o-rings and bolts, see drawing F 037 A00 002, Appendix A, for the precise content of the spare part kit. -
Page 28: Signal Converters
7.4. S IGNAL CONVERTERS Two signal converters can be delivered by Bosch Rexroth: RS-485 to USB converter for the CIMS Mk IV diagnostic output A RS-485 to USB converter to connect the diagnostic output from the CIMS Mk IV to a PC. - Page 29 PPENDICES TABLE OF CONTENTS Appendix A CIMS Mk VI drawings ..................... 30 A.1 F 037 A00 002 CIMS Mk IV standard version (non-ATEX) ............ 30 A.2 F 037 A00 004 CIMS Mk IV ATEX version ................34 Appendix B Drawing 3-033701 mounting bore pattern on cylinder ........... 38 Appendix C ...
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Page 30: Appendix A Cims M Kvi Drawings
Appendix A CIMS M DRAWINGS F 037 A00 002 CIMS M -ATEX) STANDARD VERSION F 037 300 069 (2013.05.21) - Page 31 F 037 300 069 (2013.05.21)
- Page 32 F 037 300 069 (2013.05.21)
- Page 33 F 037 300 069 (2013.05.21)
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Page 34: A.2 F 037 A00 004 Cims Mk Iv Atex Version
F 037 A00 004 CIMS M IV ATEX VERSION F 037 300 069 (2013.05.21) - Page 35 F 037 300 069 (2013.05.21)
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Page 38: Appendix B Drawing 3-033701 Mounting Bore Pattern On Cylinder
Appendix B D 3-033701 RAWING MOUNTING BORE PATTERN ON CYLINDER F 037 300 069 (2013.05.21) -
Page 39: Appendix Cmodbus Communication Protocol Description
Appendix C MODBUS COMMUNICATION PROTOCOL DESCRIPTION Connected with a PC, using a separate USB converter, following information can be read: Sensor identification number, production date, sensor status, operating time of sensor, current position (since last power up). The CIMS Mk IV Sensor uses the MODBUS to read and write some information and to configure the sensor. -
Page 40: C.4 Read Identification Data
Error CIMS MASTER -> Byte Contents Value 0x01 - Illegal Function - If the Function Code is not supported. 0x02 - Illegal Data Address - If Service ID not supported. DENTIFICATION To read out the Identification Data the Encapsulated Interface Transport 2Bh/0Eh is implemented as described in the MODBUS Application Protocol Specification V1.1b. -
Page 41: C.4.3 Read Customer Number (01H)
8+LL Example: 'Bosch Rexroth B.V.' 9+LL CRC 10+LL C.4.3 USTOMER UMBER Number used by end customer to order the sensor at Bosch Rexroth. Request MASTER CIMS -> Byte Contents Value Slave Address Function Code - Encapsulated Interface Transport MEI Type - Read Device Identification... -
Page 42: C.4.5 Read Manufacturing Date (80H)
Response CIMS MASTER -> Byte Contents Value Slave Address Function Code - Encapsulated Interface Transport MEI Type - Read Device Identification Conformity Level - Extended Identification (Individual Access) More Follows Next Object Id Number of Objects Object ID - Product Version Object Length Payload Coding:... -
Page 43: C.4.6 Read Serial Number (81H)
C.4.6 ERIAL UMBER The Serial Number is a number that uniquely identifies the product. Request MASTER CIMS -> Byte Contents Value Slave Address Function Code - Encapsulated Interface Transport MEI Type - Read Device Identification Read Device ID code - Specific Identification Object (Individual Access) Object ID - Serial Number Response CIMS MASTER... -
Page 44: C.4.8 Read Bootloader Identification Number (B0H)
Response CIMS MASTER -> Byte Contents Value Object Length Payload Coding: ASCII string Length: Variable, the byte 8 contains the used length LL (maximum length: 16 byte). Format: ‘F 037 XXX XXX-XX’ Example: 'F 037 B00 001-01' 8+LL 9+LL CRC 10+LL C.4.8 OOTLOADER... -
Page 45: C.4.10 Read Application Software Identification Number (A0H)
Request MASTER CIMS -> Byte Contents Value Object ID - Bootloader Version Response CIMS MASTER -> Byte Contents Value Slave Address Function Code - Encapsulated Interface Transport MEI Type - Read Device Identification Conformity Level - Extended Identification (Individual Access) More Follows Next Object Id Number of Objects... -
Page 46: C.4.11 Read Application Software Version (A1H)
C.4.11 PPLICATION OFTWARE ERSION Read out the Application Software Version. Request MASTER CIMS -> Byte Contents Value Slave Address Function Code - Encapsulated Interface Transport MEI Type - Read Device Identification Read Device ID code - Specific Identification Object (Individual Access) Object ID - Application Software Version Response CIMS MASTER... -
Page 47: C.5 Sensor Event Management
Response CIMS MASTER -> Byte Contents Value MEI Type - Read Device Identification Conformity Level - Extended Identification (Individual Access) More Follows Next Object Id Number of Objects Object ID - MODBUS Interface Version Object Length Payload Coding: ASCII string Length: 7 Byte Format:... -
Page 48: C.5.3 Get Sensor Status (03H, E000H)
Response CIMS MASTER -> Byte Contents Value Slave Address Function Code - Read Holding Registers Byte Count Code of Debug Event Detail of Debug Event C.5.3 , E000 ENSOR TATUS This service returns the result of the sensor internal self test. If the result is Warning or Error, it is possible to get more details by reading out the event memory, see chapter C.5.4. - Page 49 Request MASTER CIMS -> Byte Contents Value Slave Address Function Code - Read Holding Registers Starting Address / Service ID - Event Memory Location E001h = Event memory location 1 E007h = Event memory location 7 Quantity of Registers per event 10 registers (= 20 bytes) are used Response CIMS MASTER ->...
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Page 50: C.5.5 Clear Event Memory (06H, E0Ffh)
C.5.5 , E0FF LEAR VENT EMORY This service clears all locations of the event memory. Request MASTER CIMS -> Byte Contents Value Slave Address Function Code - Write Multiple Registers Starting Address / Service ID - Clear Event Memory Quantity of Registers Byte Count Erase Event Memory Response CIMS... -
Page 51: C.6.3 Set Current Position Since Last Power Up (06H, A010H)
Request MASTER CIMS -> Byte Contents Value Slave Address Function Code - Read Holding Registers Starting Address / Service ID - Current Position Quantity of Registers Response CIMS MASTER -> Byte Contents Value Slave Address Function Code - Read Holding Registers Byte Count unused Position Status... -
Page 52: C.6.4 Get Operating Time (03H, A000H)
Response CIMS MASTER -> Byte Contents Value Starting Address / Service ID - Current Position Quantity of Registers C.6.4 , A000 PERATING This service returns the Operating Hours since first power up. The Operating Time will be stored every time a measurement data will be stored. This is done every 2 minutes. -
Page 53: C.7.2 Get Modbus Baud Rate (03H, C000H)
Error CIMS MASTER -> Byte Contents Value Error Function Code (Function Code + 80h) FC+80h Exception Code 0x03 - Illegal Data Value - If the range of data not correct. 0x04 - Slave Device Failure - If the syntax of the request is wrong. C.7.2 MODBUS B , C000... -
Page 54: C.7.3 Get Modbus Device Id (03H, C001H)
C.7.3 MODBUS D ID (03 , C001 EVICE This service read out the MODBUS Device ID which will be used after next system start. The configuration will be stored at EEPROM. Request MASTER CIMS -> Byte Contents Value Slave Address Function Code - Read Holding Registers Starting Address / Service ID - MODBUS Device ID Quantity of Registers... - Page 55 Request MASTER CIMS -> Byte Contents Value Slave Address Function Code - Write Multiple Registers Starting Address / Service ID - Sensor Reset Quantity of Registers Byte Count Sensor Reset Response CIMS MASTER -> Byte Contents Value Slave Address Function Code - Write Multiple Registers Starting Address / Service ID - Sensor Reset Quantity of Registers F 037 300 069 (2013.05.21)
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Page 56: Appendix D Declaration Of Conformity (Emc Directive 2004/108/Ec)
Appendix D D (EMC D 2004/108/EC) ECLARATION OF CONFORMITY IRECTIVE F 037 300 069 (2013.05.21) -
Page 57: Appendix E Declaration Of Conformity (Atex Directive 94/9/Eg)
Appendix E D (ATEX D 94/9/EG) ECLARATION OF CONFORMITY IRECTIVE F 037 300 069 (2013.05.21) - Page 58 F 037 300 069 (2013.05.21)
- Page 59 F 037 300 069 (2013.05.21)