1. Manuals
  2. Brands
  3. Interroll Manuals
  4. Engine
  5. i Series
  6. Instruction manual

Interroll i Series Instruction Manual

Drum motor
Hide thumbs
Table of Contents

Advertisement

Quick Links

Instruction manual
Interroll Drum motor
i-Series
S-Series
S/A-Series
D-Series
Version 4.1 (06/2015) en-US
Translation of original instruction manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the i Series and is the answer not in the manual?

Questions and answers

Related Manuals for Interroll i Series

Summary of Contents for Interroll i Series

  • Page 1 Instruction manual Interroll Drum motor i-Series S-Series S/A-Series D-Series Version 4.1 (06/2015) en-US Translation of original instruction manual...
  • Page 2 Version 4.1 (06/2015) en-US Translation of original instruction manual...

  • Page 3: Table Of Contents

    Interroll Drum motor series i, S, S/A, D Table of Contents Introduction Information about the manual Contents The instruction manual is part of the product Warning notices in this manual Symbols Safety State of the art Intended use Unintended use...
  • Page 4 Interroll Drum motor series i, S, S/A, D Table of Contents Electrical data of i-series 80i 3-phase 113i 3-phase 138i 3-phase 165i and 217i* 3-phase 217i 3-phase Dimensions of i-series drum motor Connection diagrams for the i-series Cable connections Connections in the terminal box...
  • Page 5 Interroll Drum motor series i, S, S/A, D Encoder type BMB-6202 & 6205 SKF for the i-series Technical data Connections Best connection option Encoder type RM44-RLS for the i and D-series Technical data Connections Signal connection Resolver type RE-15-1-LTN Connections...
  • Page 6 Interroll Drum motor series i, S, S/A, D Table of Contents Maintenance and cleaning Warning notices concerning maintenance and cleaning Preparation for maintenance and cleaning by hand Maintenance Checking the drum motor Relubricating the drum motor Maintaining drum motors with optional, relubricating IP66 seals...

  • Page 7: Introduction

    4 NOTICE! The manufacturer does not accept any liability for faults or defects due to non-observance of this instruction manual. 4 If you still have questions after reading the instruction manual, please contact Interroll customer service. Contact persons close to you can be found on the Internet under www.

  • Page 8: Symbols

    Interroll Drum motor series i, S, S/A, D Introduction Symbols This symbol marks useful and important information. Requirement: This symbol represents a prerequisite to be met prior to assembly and maintenance work. 4 This symbol marks the steps to be carried out.

  • Page 9: Safety

    Use of the drum motor for anything other than the intended purpose is subject to approval by Interroll. Unless otherwise stated in writing and/or specified in a quote, Interroll and its dealers shall assume no liability for product damage or failure which result from failure to observe these specification and restrictions (see the chapter "Electrical data"...

  • Page 10: Personnel Qualification

    Interroll Drum motor series i, S, S/A, D Safety Personnel qualification Unqualified personnel cannot recognize risks and, as a result, is subject to greater dangers. 4 Authorize only qualified personnel with the activities described in these operating instructions. 4 The operating company must ensure that the personnel follows locally applicable regulations and rules during their work with regard to safety and dangers.

  • Page 11: Hot Motor Parts

    Interroll Drum motor series i, S, S/A, D Safety 4 Never wear jewelery, such as necklaces or bracelets. 4 Do not touch the surface of the drum motor. It can result in burns, even under regular Hot motor parts operating temperature.

  • Page 12: General Technical Information

    Interroll Drum motor series i, S, S/A, D General technical information Product description The drum motor is a completely enclosed electrical drive roller. It replaces external components such as motors and gears, which require frequent maintenance. The drum motor can be used in environments with high coarse and fine dust exposure as well as exposed to water jets and spraying water and is resistant to most of the aggressive ambient conditions.

  • Page 13: Technical Data

    Max. 1000 m Depending on the ambient temperature, different types of oil are required (See "Oil types", page 92). For ambient temperatures below +1 °C, Interroll recommends a standstill heater and special cables. Higher cycle times with more than 3 starts/stops per hour are possible only if the motor displacements are implemented absolutely backlash-free.

  • Page 14: Thermal Protection

    Interroll Drum motor series i, S, S/A, D General technical information Thermal protection Under normal operating conditions, the thermal circuit breaker integrated in the stator winding is closed. When the motor limit temperature is reached (overheating), the switch opens at a preset temperature to prevent damage to the motor.

  • Page 15: Optional Version: Ptc (Positive Temperature Coefficient)

    Interroll Drum motor series i, S, S/A, D General technical information Optional version: PTC (positive temperature coefficient) Maximum operating voltage Thermal time constant < 10 Resistance at switching temperature + 15 K Ω 1330 ... 4000 + 5 K Ω...
  • Page 16 Interroll Drum motor series i, S, S/A, D General technical information Peak current 80 % cos φ Power factor 106 % η Efficiency 99.5 % Rated motor voltage: 230/400 V - 3 ph - 50 Hz Effect of using a motor with 50-Hz rated motor System voltage: 276/480 V - 3 ph - 60 Hz - 2 &...

  • Page 17: I-Series Product Information

    Interroll Drum motor series i, S, S/A, D i-series product information Type plate of i-series drum motor The information on the type plate of the drum motor is intended for its identification. This is the only way for the drum motor to be used properly.
  • Page 18 Interroll Drum motor series i, S, S/A, D i-series product information Rated frequency 24 Weight (rated voltage) 25 Insulation class and IP rating (rated frequency) 26 Circumferential speed of tube 10 Rated current 27 Oil type 11 (rated current) 28 Serial number...

  • Page 19: Electrical Data Of I-Series

    Interroll Drum motor series i, S, S/A, D i-series product information Electrical data of i-series Abbreviations See "List of abbreviations", page 108 80i 3-phase cosφ η SH delta SH star Ω V DC V DC µF Hz W kgcm 0.018 8 50 230 0.33 0.63 0.22 0.9...

  • Page 20: 113I 3-Phase

    Interroll Drum motor series i, S, S/A, D i-series product information 113i 3-phase cosφ η SH delta SH star Ω V DC V DC µF Hz W kgcm 0.035 12 353 50 230 0.71 0.6 0.21 3.3 1.46 1.1 0.95 0.035 12 353...
  • Page 21 Interroll Drum motor series i, S, S/A, D i-series product information cosφ η SH delta SH star Ω V DC V DC µF Hz W kgcm 0.18 1098 60 460 0.68 0.76 0.44 5.7 1.57 43.5 0.207 2 2850 50 230 0.71 0.66 1.4...

  • Page 22: 138I 3-Phase

    Interroll Drum motor series i, S, S/A, D i-series product information cosφ η SH delta SH star Ω V DC V DC µF Hz W kgcm 0.55 1690 60 230 2.73 0.64 0.62 4.9 2.42 2.45 2.42 3.11 0.55 1269 50 230 2.65 0.7...
  • Page 23 Interroll Drum motor series i, S, S/A, D i-series product information cosφ η SH delta SH star Ω V DC V DC µF Hz W kgcm 0.306 4 1350 50 230 1.26 0.79 0.77 5.6 1.34 1.49 1.16 2.165 33.1 0.306 4...

  • Page 24: 165I And 217I* 3-Phase

    Interroll Drum motor series i, S, S/A, D i-series product information 165i and 217i* 3-phase cosφ η SH delta SH star Ω V DC V DC µF Hz W kgcm 0.37 12 547 60 230 0.63 0.53 35.1 6.46 0.37...
  • Page 25 Interroll Drum motor series i, S, S/A, D i-series product information cosφ η SH delta SH star Ω V DC V DC µF Hz W kgcm 0.37 60 230 0.62 0.54 22.6 4.27 18.5 0.37 50 400 0.62 0.57 22.6 2.87 1.9...

  • Page 26: 217I 3-Phase

    Interroll Drum motor series i, S, S/A, D i-series product information 217i 3-phase cosφ η SH star delta Ω V DC V DC µF Hz W kgcm 0.306 8 50 230 1.97 0.62 0.62 22.6 1.24 1.4 1.16 3.479 28 0.306 8...
  • Page 27 Interroll Drum motor series i, S, S/A, D i-series product information cosφ η SH star delta Ω V DC V DC µF Hz W kgcm 2794 50 230 8.83 0.88 0.71 26 3.02 2.3 7.52 2.95 2794 50 400 0.88 0.71 26 3.02 2.3...

  • Page 28: Dimensions Of I-Series Drum Motor

    Interroll Drum motor series i, S, S/A, D i-series product information Dimensions of i-series drum motor Some dimensions are listed as "SL+". SL is the abbreviation for "shell length" (tube length). This information is located on the type plate of the drum motor (See "Type plate of i-series drum motor", page 17).

  • Page 29: Connection Diagrams For The I-Series

    Interroll Drum motor series i, S, S/A, D i-series product information Connection diagrams for the i-series This instruction manual lists only standard connection diagrams. For other connection types, the connection diagram is supplied separately with the drum motor. Abbreviations See "List of abbreviations", page 108...
  • Page 30 Interroll Drum motor series i, S, S/A, D i-series product information 3-phase, 7+2-core cable, winding for 2 voltages, delta or star connection Delta connection: Low voltage Star connection: High voltage 3-phase, 7+2-core cable, 2 speeds, delta or double star connection...
  • Page 31 Interroll Drum motor series i, S, S/A, D i-series product information 3-phase, winding for 1 voltage, double star or star connection, with brake (inside connection) Double star connection: Low voltage Star connection: High voltage 3-phase, winding for 2 voltages, double star or star connection...

  • Page 32: Connections In The Terminal Box

    Interroll Drum motor series i, S, S/A, D i-series product information Connections in the terminal box 3-phase, winding for 1 voltage, delta or star connection (inside connection), with brake Delta connection: Low voltage Star connection: High voltage Maximum torque for terminal box cover screws: 1.5 Nm...
  • Page 33 Interroll Drum motor series i, S, S/A, D i-series product information 3-phase, 7+2-core cable, 2 speeds, delta or double star connection Delta connection: Low voltage Double star connection: High voltage Maximum torque for terminal box cover screws: 1.5 Nm 3-phase, winding for 1 voltage, delta or star or double star connection (inside connection)
  • Page 34 Interroll Drum motor series i, S, S/A, D i-series product information 3-phase, winding for 1 voltage, delta or star or double star connection, with brake (inside connection) Delta or double star connection: Low Star connection: High voltage voltage Maximum torque for terminal box cover screws: 1.5 Nm...
  • Page 35 Interroll Drum motor series i, S, S/A, D i-series product information 3-phase, 4+2 and 4-core cable, winding for 1 voltage, delta or star connection Option: 2 voltages with 7-2-core cable available Interroll recommends the use of optocouplers 8-core cable, RLS encoder The connection with resistor and capacitor (RC) can reduce electronic interferences.
  • Page 36 Interroll Drum motor series i, S, S/A, D i-series product information ω ϕ ϕ Resolver Version 4.1 (06/2015) en-US Translation of original instruction manual...

  • Page 37: S-Series Product Information

    Interroll Drum motor series i, S, S/A, D S-series product information Type plate of S-series drum motor The information on the type plate of the drum motor is intended for its identification. This is the only way for the drum motor to be used properly.
  • Page 38 Interroll Drum motor series i, S, S/A, D S-series product information 11 (rated current) 27 Insulation class and IP rating 12 Rated speed of rotor 28 Circumferential speed of tube 13 Power factor 29 Oil type 14 Run capacitor 30 Date of manufacture (week/year/country)

  • Page 39: Electrical Data Of S-Series

    Interroll Drum motor series i, S, S/A, D S-series product information Electrical data of S-series Abbreviations See "List of abbreviations", page 108 80S 1-phase cosφ η SH ~ Ω µF Hz W kgcm V DC 0.025 4 1320 50 230 0.39 0.998 0.28 1.3...

  • Page 40: 113S 3-Phase

    Interroll Drum motor series i, S, S/A, D S-series product information 113S 1-phase cosφ η SH ~ Ω µF Hz W kgcm V DC 0.06 1300 50 230 0.75 0.98 0.36 2.3 2.58 1.29 2.6 1.29 0.44 63.5 0.06 1560 60 230 0.86 0.97 0.32 2.3...
  • Page 41 Interroll Drum motor series i, S, S/A, D S-series product information cosφ η SH delta SH star Ω V DC V DC µF Hz W kgcm 0.16 1350 50 400 0.57 0.75 0.54 3.3 3.98 3.25 3.35 3.25 1.13 59.2 0.16...

  • Page 42: Dimensions Of S-Series Drum Motor

    Interroll Drum motor series i, S, S/A, D S-series product information Dimensions of S-series drum motor Some dimensions are listed as "SL+". SL is the abbreviation for "shell length" (tube length). This information is located on the type plate of the drum motor (See "Type plate of S-series drum motor ", page 37).
  • Page 43 Interroll Drum motor series i, S, S/A, D S-series product information Type 80S cylindrical, stainless steel, SL+10 SL+16 SL+56 outside untreated SL 603 to 952 mm 113S cambered 113.3 112.4 SL+22 SL+28 SL+68 113S cylindrical 113.0 113.0 SL+22 SL+28 SL+68 Version 4.1 (06/2015) en-US...

  • Page 44: Connection Diagrams For The S-Series

    Interroll Drum motor series i, S, S/A, D S-series product information Connection diagrams for the S-series This instruction manual lists only standard connection diagrams. For other connection types, the connection diagram is supplied separately with the drum motor. Abbreviations See "List of abbreviations", page 108...
  • Page 45 Interroll Drum motor series i, S, S/A, D S-series product information 3-phase, 6-core cable, winding for 1 voltage, delta or star connection (internally connected) Delta connection: Low voltage Star connection: High voltage 3-phase, 7-core cable, winding for 1 voltage, delta or star connection (internally connected)

  • Page 46: Connections In The Terminal Box

    Interroll Drum motor series i, S, S/A, D S-series product information Connections in the terminal box 1-phase, 7-core cable A starting capacitor and a matching switching relay can be connected as an option to improve the starting torque of the single-phase motor.

  • Page 47: S/A-Series Product Information

    Interroll Drum motor series i, S, S/A, D S/A-series product information Type plate of S/A-series drum motor The information on the type plate of the drum motor is intended for its identification. The type plate is used to be able to properly use the drum motor.

  • Page 48: Electrical Data Of S/A-Series

    Interroll Drum motor series i, S, S/A, D S/A-series product information 10 Rated current 27 Insulation class and IP rating 11 (rated current) 28 Circumferential speed of tube 12 Rated speed of rotor 29 Oil type 13 Power factor 30 Brake data...

  • Page 49: Dimensions Of S/A-Series Drum Motor

    Interroll Drum motor series i, S, S/A, D S/A-series product information Dimensions of S/A-series drum motor Some dimensions are listed as "SL+". SL is the abbreviation for "shell length" (tube length). This dimension is indicated on the type plate of the drum motor (See "Type plate of S/A-series drum motor", page 47).

  • Page 50: Connection Diagrams For The S/A-Series

    Interroll Drum motor series i, S, S/A, D S/A-series product information Connection diagrams for the S/A-series This instruction manual lists only standard connection diagrams. For other connection types, the connection diagram is supplied separately with the drum motor. Abbreviations See "List of abbreviations", page 108...

  • Page 51: Connections In The Terminal Box

    Interroll Drum motor series i, S, S/A, D S/A-series product information 3-phase, 9-core cable, winding for 2 voltages, delta or star connection Delta connection: Low voltage Star connection: High voltage Connections in the terminal box 1-phase, 7-core cable A starting capacitor and a matching switching relay can be connected as an option to improve the starting torque of the single-phase motor.
  • Page 52 Interroll Drum motor series i, S, S/A, D S/A-series product information 3-phase, 9-core cable, winding for 2 voltages, delta or star connection Delta connection: Low voltage Star connection: High voltage Maximum torque for terminal box cover screws: 1.5 Nm Version 4.1 (06/2015) en-US...

  • Page 53: D-Series Product Information

    Interroll Drum motor series i, S, S/A, D D-series product information Type plate of D-series drum motor The information on the type plate of the drum motor is intended for its identification. This is the only way for the drum motor to be used properly.

  • Page 54: Electrical Data Of D-Series

    Interroll Drum motor series i, S, S/A, D D-series product information 11 Customer part number 25 Oil type 12 Part number 26 Permissible ambient temperature 13 Serial number 27 EAN code 14 Manufacturer / manufacturing location Electrical data of D-series Abbreviations See "List of abbreviations", page 108...

  • Page 55: Dimensions Of D-Series Drum Motor

    Interroll Drum motor series i, S, S/A, D D-series product information Dimensions of D-series drum motor Some dimensions are listed as "SL+". SL is the abbreviation for "shell length" (tube length). This dimension is indicated on the type plate of the drum motor (See "Type plate of D-series drum motor", page 53).

  • Page 56: Connection Diagrams For The D-Series

    Interroll Drum motor series i, S, S/A, D D-series product information AGL = SL + 37 12.5 EL = SL + 12 12.5 FW = SL + 7 Dimensions of 88D Connection diagrams for the D-series This instruction manual lists only standard connection diagrams. For other connection types, the connection diagram is supplied separately with the drum motor.

  • Page 57: Encoder Connection

    Interroll Drum motor series i, S, S/A, D D-series product information Encoder connection RLS incremental encoder The connection with resistor and capacitor (RC) can reduce electronic interferences. x = encoder voltage acc. to motor type plate ω ϕ ϕ LTN resolver Version 4.1 (06/2015) en-US...
  • Page 58 Interroll Drum motor series i, S, S/A, D D-series product information SKS36 Hiperface Version 4.1 (06/2015) en-US Translation of original instruction manual...

  • Page 59: Options And Accessories

    Interroll Drum motor series i, S, S/A, D Options and accessories Electromagnetic brake for the i-series Rated continuous torque of brake Brake moment of inertia Rated voltage Rated power Rated current Brake response time pick up Brake release switching time with AC-based switching...
  • Page 60 Interroll Drum motor series i, S, S/A, D Options and accessories AC-switching (The input voltage at terminals 1 and 2 of Long fall delay the brake rectifier is switched.) Brake voltage approx. 1 V Brake is softly applied DC-switching (The output voltage is switched via Short fall delay terminals 3 and 4 of the brake rectifier.)

  • Page 61: Brake Rectifiers For I-Series

    The use of a fast-acting or phase rectifier allows saving energy since the holding voltage is lower than the rated braking voltage. Interroll recommends installing a switch between 3 and 4 for a faster release of the brake. Brake rectifier connections...
  • Page 62 Interroll Drum motor series i, S, S/A, D Options and accessories Phase rectifier Maximum switching frequency = 2 cycles/second Connection 3 & 4 interrupts the DC circuit and extends the fall delay input bridge brake justage delay time Fast-acting rectifier Multi-switch rectifier Version 4.1 (06/2015) en-US...

  • Page 63: Brake Rectifier Dimensions

    Interroll Drum motor series i, S, S/A, D Options and accessories Brake rectifier dimensions Half-wave rectifier / bridge rectifier Reference number 1001440 1001441 17.5 Phase rectifier (reference number 1001442) Mounting rail 35 mm EN 50022 Mayr part no. 1802911 Version 4.1 (06/2015) en-US...
  • Page 64 Interroll Drum motor series i, S, S/A, D Options and accessories 17.5 Ø Fast-acting rectifier (reference number 61011343) Mounting rail 35 mm EN 50022 Mayr part no. 1802911 Ø4.5 Multiple rectifier (reference number 1003326) Version 4.1 (06/2015) en-US Translation of original instruction manual...

  • Page 65: Asynchronous Drum Motors With Frequency Inverters

    But since all drum motors from Interroll run in an oil bath, the risk of overheating or damage of the motor due to large voltage increase rates is extremely low. Contact your local Interroll dealer about the need for motor chokes.
  • Page 66 • Motor output: Not all frequency inverters can operate motors with more than 6 poles and/ or output powers below 0.2 KW / 0.27 PS. If in doubt, please contact your local Interroll dealer or the supplier of the frequency inverters.

  • Page 67: Encoder Type Bmb-6202 & 6205 Skf For The I-Series

    INC = p x gear ratio (i) The gear ratio (i) is listed in the drum motors main catalog and can be requested from Interroll. p = number of encoder pulses per rotor revolution selected based on the following table:...

  • Page 68: Connections

    3-phase, 4+2 and 4-core cable, winding for 1 voltage, delta or star connection Option: 2 voltages with 7+2-core cable available Interroll recommends the use of optocouplers (See "Best connection option", page 69). The signal sequence of A and B depends on the gear stages of the drum motor. For this reason, the rotational direction for drum motors with identical number of poles and output, but different gear stages.

  • Page 69: Best Connection Option

    Interroll Drum motor series i, S, S/A, D Options and accessories Best connection option of an encoder with NPN open-collector output to an input Best connection option device +V Operating voltage 0 V Grounding Load resistance Requirement: must be dimensioned for the specified output current range of the encoder.

  • Page 70: Encoder Type Rm44-Rls For The I And D-Series

    Interroll Drum motor series i, S, S/A, D Options and accessories Encoder type RM44-RLS for the i and D-series Output: Incremental, RS422A 5 V, push-pull, 24 V The resolution INC in increments per drum revolution is calculated as follows: INC = p x i...

  • Page 71: Connections

    Interroll Drum motor series i, S, S/A, D Options and accessories Abbreviations See "List of abbreviations", page 108 Connections RLS encoder The connection with resistor and capacitor (RC) can reduce electronic interferences. x = encoder voltage acc. to motor type plate The signal sequence of A and and B and depends on the gear stages of the drum motor.

  • Page 72: Resolver Type Re-15-1-Ltn

    Interroll Drum motor series i, S, S/A, D Options and accessories Resolver type RE-15-1-LTN A resolver is an inductive, robust feedback system. It is integrated in the drum motor and is used primarily in servo systems. Abbreviations See "List of abbreviations", page 108 Connections ω...

  • Page 73: Impedance

    Interroll Drum motor series i, S, S/A, D Options and accessories Impedance Input frequency 5 kHz 10 kHz in Ω 75j 98 110j 159 in Ω 70j 85 96j 150 in Ω 180j 230 245j 400 in Ω 170j 200...

  • Page 74: Transport And Storage

    4 Check each drum motor visually for damage after transport. 4 In the event of damage, take photos of the damaged parts. 4 In case of a transport damage, immediately notify the carrier and Interroll to avoid losing any claims for compensation.

  • Page 75: Storage

    Interroll Drum motor series i, S, S/A, D Transport and storage Storage CAUTION Risk of injury due to improper storage 4 Do not stack pallets. 4 Do not stack more than four cardboard boxes on top of each other. 4 Ensure that proper fastening is in place.

  • Page 76: Assembly And Installation

    A special design must be used for installing the drum motor in non-horizontal applications. The exact design must be specified at the time of ordering. In case of doubt, contact Interroll. The drum motor must be mounted horizontally with a clearance of +/- 5° (drum motor 113S: +/- 2°;...

  • Page 77: Installing The Motor With Mounting Brackets

    Interroll Drum motor series i, S, S/A, D Assembly and installation +2° +5° -2° -5° Position of the drum motor All drum motors are identified with the serial number on one end of the axle and some with the letters UP.
  • Page 78 Interroll Drum motor series i, S, S/A, D Assembly and installation 4 If the drum motor is used for frequent reversing duty or for start/stop operation: Ensure that there is no gap between key surfaces and the mounting brackets. The drum motor can also be installed without mounting brackets. In this case, the axle ends must be installed into corresponding recesses in the conveyor frame;...

  • Page 79: Installation Considering Hygienic Aspects

    Interroll Drum motor series i, S, S/A, D Assembly and installation 4 Ensure that the installation position is open and easily accessible to facilitate cleaning or Installation considering hygienic aspects testing. Installation considering hygienic aspects 4 To adhere to the recommendations of the EHEDG, it must be ensured that there is no metal- to-metal contact at the bearing surfaces between motor shaft and conveyor frame, e.g.

  • Page 80: Tensioning The Belt

    The required belt tension depends on the respective application. The pertinent information is Tensioning the belt located in the catalog of the belt manufacturer, or contact Interroll. NOTICE Overtensioned belts can lead to a shortened service life, wear of bearings or oil leakage.

  • Page 81: Belt Tension

    Interroll Drum motor series i, S, S/A, D Assembly and installation Belt tension The following must be observed when calculating the belt tension: • Length and width of conveyor belt • Belt type • The belt tension required for transporting the load •...

  • Page 82: Measuring The Belt Elongation

    Interroll Drum motor series i, S, S/A, D Assembly and installation The belt elongation can very easily be determined using a measuring tape. Measuring the belt elongation 4 Mark the untensioned belt at two points in the center where the outer diameter of the drum motor and the idler pulley are the largest due to the camber.

  • Page 83: Drum Coating

    For some drum motors, there may be restrictions concerning the thickness of the drum coating. To avoid a thermal overload, the required output should be multiplied with 1.2. Please contact Interroll concerning the type and maximum thickness of a drum coating if you want to apply one. Sprockets To operate link belts with sprockets requires that a sufficient number of sprockets are attached to the drum shell in order to support the belt and to correctly transfer the force.

  • Page 84: Warning Notices Concerning The Electrical Installation

    Interroll Drum motor series i, S, S/A, D Assembly and installation Warning notices concerning the electrical installation WARNING Electrocution from improper installation 4 All electrical work should only be performed by qualified and authorized persons. 4 Disconnect the power supply before installing, removing or rewiring the drum motor.

  • Page 85: External Motor Protection

    Asynchronous drum motors can be operated with frequency inverters. Frequency inverters from Frequency inverter Interroll are general adjusted to factory setting and have to be parameterized for the respective drum motor. For this purpose, Interroll can supply parameterization instructions. In this case, please contact your local Interroll partner.

  • Page 86: Backstop

    Damage of the drum motor due to insufficient holding torque of the brake The holding torque of the brake can be too small for the rated torque of some motors. 4 Ensure that the holding torque of the brake is sufficient. Contact Interroll for the required holding torque.
  • Page 87 If the drum motor with electromagnetic brake is used at an ambient temperature below +5 °C, a special oil must be used. In case of doubt, contact Interroll. The electromagnetic brake is a pure holding brake and should not be used for positioning or braking the motor.

  • Page 88: Initial Startup And Operation

    Interroll Drum motor series i, S, S/A, D Initial startup and operation Initial startup The drum motor may be put into operation only if it is correctly installed and connected to the power supply and all rotating parts have been fitted with the corresponding protective devices and guards.

  • Page 89: Operation

    Interroll Drum motor series i, S, S/A, D Initial startup and operation Operation CAUTION Rotating parts and accidental starting Risk of crushing for fingers 4 Do not reach between drum motor and belt. 4 Do not remove the protection device.

  • Page 90: Maintenance And Cleaning

    4 Attach a sign to the control station that maintenance work is in progress. Maintenance Generally, Interroll drum motors do not have to be maintained and require no special care during their regular service life. Nevertheless, certain checks have to be performed at regular intervals: 4 Ensure daily that the drum motor can rotate freely.

  • Page 91: Oil Change At Drum Motor

    Interroll Drum motor series i, S, S/A, D Maintenance and cleaning Oil change at drum motor An oil change is not required, but it can be performed for special reasons (for i-series only). WARNING The oil can ignite, create slippery surfaces and contain hazardous substances.

  • Page 92: Oil Types

    Interroll Drum motor series i, S, S/A, D Maintenance and cleaning Oil types Drum motor Oil type Ambient Viscosity Reference temperature number °C Mineral +10 to +40 ISO VG 68 1001783 Foodgrade, synthetic +10 to +40 ISO VG 68 1001777...

  • Page 93: Oil Quantities For The I-Series In Liters (Standard Installation)

    Interroll Drum motor series i, S, S/A, D Maintenance and cleaning Oil quantities for the 113i 138i 165i 217i* 217i i-series in liters (standard installation) 250 mm 300 mm 300 mm 350 mm 400 mm 450 mm 400 mm 500 mm 0.12...

  • Page 94: Oil Quantities For The I-Series (Vertical Installation)

    Interroll Drum motor series i, S, S/A, D Maintenance and cleaning Oil quantities for the Type Liter Electrical connection Version i-series 0.20 Special version (vertical installation) 113i 0.60 Special version 138i 2.00 Special version 165i 3.00 Special version 217i 5.00...

  • Page 95: Hygienic Cleaning

    Interroll Drum motor series i, S, S/A, D Maintenance and cleaning Seal type Max. Max. water Comment temperature pressure NBR IP66 seal 80 °C 50 bar All series for general use NBR or FPM 80 °C 50 bar i-series for wet and foodgrade applications...

  • Page 96: Troubleshooting

    Interroll Drum motor series i, S, S/A, D Troubleshooting Troubleshooting Fault Possible cause Remedy Motor does not start or stops No power supply Check the voltage supply. during operation Incorrect connection or loose/ Check connection according to connection diagram. defective cable connection Check whether cables are defective or connections are loose.
  • Page 97 If the drum motor cannot turn freely, the gear box or the bearing may be blocked. In this case, contact the local Interroll dealer. Low ambient temperature / Check whether the oil viscosity is suitable for the current high oil viscosity ambient temperature.
  • Page 98 Ambient temperature above Check ambient temperature. If the ambient temperature is too 40 °C high, install a cooling unit. Contact local Interroll dealer. Excessive or frequent stops/ Check whether the number of stops/starts corresponds to the starts specifications of the drum motor and reduce this number if necessary.
  • Page 99 Check connections. connection Gear box is damaged Check by hand if the drum shell can be turned freely. If not, replace drum motor or contact local Interroll dealer. Wrong or faulty voltage Check the voltage supply. supply For single-phase motors: Check capacitors.
  • Page 100 Interroll Drum motor series i, S, S/A, D Troubleshooting Fault Possible cause Remedy Drum motor runs faster than Wrong motor speed ordered/ Check drum motor specifications and tolerances. specified. delivered Replace drum motor or contact local Interroll dealer. Wrong settings at frequency...
  • Page 101 Interroll Drum motor series i, S, S/A, D Troubleshooting Fault Possible cause Remedy Belt slips on drum motor Belt blocked Ensure that belt and drum motor are not being blocked and all rollers and drum shells can turn freely. Friction too low between drum Check condition and tension of the belt.
  • Page 102 Interroll Drum motor series i, S, S/A, D Troubleshooting Fault Possible cause Remedy Belt not correctly adjusted / Material deposits on drum Ensure that belt and drum shell are not being blocked and all belt does not run centered motor/rollers/belt rollers and drum shells can turn freely.
  • Page 103 Interroll Drum motor series i, S, S/A, D Troubleshooting Fault Possible cause Remedy Oil exiting at drum shell/end End cap in drum shell is loose Check whether there are gaps between drum shell and end housing. Check whether the belt is tensioned too much or impact- loaded.
  • Page 104 Ensure that the specifications for brake and rectifier meet the requirements of the application. Wrong rectifier connected Contact Interroll. We will give you the name of the correct rectifier for the corresponding brake and application. Voltage overshoot / Conveyor belts with incline can lead to an overload of the...
  • Page 105 Interroll Drum motor series i, S, S/A, D Troubleshooting Fault Possible cause Remedy Encoder (temporarily) not Incorrect connection or loose/ Check connection diagrams and determine whether cables are working defective cable connection defective or connections are loose. Failure of electronic backfeed...

  • Page 106: Decommissioning And Disposal

    Interroll Drum motor series i, S, S/A, D Decommissioning and disposal 4 When disposing the motor oil, observe the disposal documents of the motor manufacturer. 4 The packaging must be recycled to provide environmental relief. Shutdown CAUTION Risk of injuries due to incorrect handling 4 Shut-down may only be executed by qualified and authorized persons.

  • Page 107: Appendix

    • Damages to the shell lagging or other additional materials through regular wear or incorrect • Costs for removal and return shipment of the product to Interroll as part of this warranty • Damages to other systems that are used in conjunction with the product •...

  • Page 108: List Of Abbreviations

    Interroll Drum motor series i, S, S/A, D Appendix List of abbreviations Electrical data in kW Rated output in kilowatt Number of poles in 1/min. Rated speed of rotor in revolutions per minute in Hz Rated frequency in Hz in V...

  • Page 109: Connection Diagrams

    Interroll Drum motor series i, S, S/A, D Appendix Connection diagrams Single-phase motor Three-phase motor Input of electromagnetic brake: Output of electromagnetic brake: Brake (optional) Cos - Cosine signal 0 Cos + Cosine signal + Run capacitor Starting capacitor Frequency inverter...
  • Page 110 Interroll Drum motor series i, S, S/A, D Appendix Version 4.1 (06/2015) en-US Translation of original instruction manual...

  • Page 111: Installation Declaration

    • EN 60204-1:2006/AC: 2010 Person authorized to prepare the technical documents: Holger Hoefer, Interroll Trommelmotoren GmbH, Opelstr. 3, D - 41836 Hueckelhoven, Germany Important Note! The incomplete machine may only be put into operation if it has been determined that the overall machine/system, which the incomplete machine is to be installed, meets the requirements of this directive.
  • Page 112 © copyright For your local contacts please visit Version 4.1 (06/2015) interroll.com/contacts Translation of original instruction manual...

This manual is also suitable for:

S seriesS/a seriesD series80s113s113s/a ... Show all

Table of Contents

Save PDF