TECO F510 Series Instruction Manual
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TECO F510 Series Instruction Manual

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Summary of Contents for TECO F510 Series

  • Page 2 Table of Contents Preface ..........................0-1 Chapter 1 Safety Precautions ..................1-1 1.1 Before Supplying Power to the Inverter ..............1-1 1.2 Wiring .......................... 1.3 Before Operation ..................... 1.4 Parameters Setting ....................1.5 Operation ......................... 1.6 Maintenance, Inspection and Replacement ............. 1.7 Disposal of the Inverter ....................
  • Page 3 Chapter 4 Keypad and Programming Functions ............4-1 4.1 LED Keypad ......................4-1 4.1.1 Keypad Display and Keys ................4-1 4.1.2 Seven Segment Display Description ............... 4-3 4.1.3 LED Indicator Description ................4-5 4.1.4 Power-up Monitor ................... 4-7 4.1.5 Modifying Parameters/ Set Frequency Reference .......... 4-8 4.1.6 Operation Control ..................
  • Page 4 8.4 Automatic Energy Savings Function (11-19) ............8-4 8.5 Emergency Stop ...................... 8-6 8.6 Direct / Unattended Startup ..................8-7 8.7 Analog Output Setup ....................8-8 Chapter 9 Using PID Control for Constant Flow / Pressure Applications ....9-1 9.1 What is PID Control? ....................9-1 9.2 Connect Transducer Feedback Signal (10-01) ............
  • Page 5 11.10.4 LED indicator descriptions ..............11-30 11.10.5 Driver parameter setting descriptions ............. 11-31 11.10.6 Connection instructions ................11-32 11.10.7 Object index list ..................11-34 11.10.8 Troubleshooting ..................11-40 11.10.9 EDS file ....................11-41 11.11 Introduction to the EtherCAT high speed communication expansion module .. 11-42 11.11.1 Communication hardware and data structure .........
  • Page 6 Improper handling may result in incorrect operation, shorter life cycle, or failure of this product as well as the motor. All F510 documentation is subject to change without notice. Be sure to obtain the latest editions for use or visit our website at http://industrialproducts.teco.com.tw/. Available Documentation: 1. F510 Start-up and Installation Manual 2.

  • Page 7: Chapter 1 Safety Precautions

    Chapter 1 Safety Precautions 1.1 Before Supplying Power to the Inverter Warning  The main circuit must be correctly wired. For single phase supply use input terminals (R/L1, T/L3) and for three phase supply use input terminals (R/L1, S/L2, T/L3). Terminals U/T1, V/T2, W/T3 must only be used to connect the motor.

  • Page 8: Before Operation

     Do not connect a power factor correction capacitor or surge suppressor to the inverter output. Ensure the interference generated by the inverter and motor does not affect peripheral  devices. 1.3 Before Operation Warning  Make sure the inverter capacity matches the parameters 13-00 before supplying power. Reduce the carrier frequency (parameter 11-01) If the cable from the inverter to the motor ...

  • Page 9: Maintenance, Inspection And Replacement

     Do not check signals on circuit boards while the inverter is running. 1.6 Maintenance, Inspection and Replacement Warning  Wait a minimum of 5 minutes after power has been turned OFF before starting an inspection. Also confirm that the charge light is OFF and that the DC bus voltage has dropped below 25Vdc.

  • Page 10: Chapter 2 Model Description

    Chapter 2 Model Description 2.1 Nameplate Data It is essential to verify the F510 inverter nameplate and make sure that the F510 inverter has the correct rating so it can be used in your application with the proper sized AC motor. Unpack the F510 inverter and check the following: (1) The F510 inverter and quick setting guide are contained in the package.

  • Page 11: Inverter Models - Motor Power Rating

    Inverter Models – Motor Power Rating： 200V Class Voltage (Vac) Motor Applied Protection Filter & F510 Model Power Motor Class with without Frequency (Hz) (Hp) (kW) (IP55) ◎ F510-2001-□ 0.75 F510-2002-□ ◎ F510-2003-□ ◎ ◎ F510-2005-□ ◎ F510-2008-□ ◎ F510-2010-□ ◎...
  • Page 12 400V Class Voltage (Vac) Motor Applied Protection Filter & F510 Model Power Motor Class with without Frequency (Hz) (Hp) (kW) (IP55) ◎ F510-4001-□3 0.75 F510-4001-□3F ◎ 0.75 ◎ ◎ F510-4001-C3FN4 0.75 ◎ F510-4002-□3 F510-4002-□3F ◎ ◎ ◎ F510-4002-C3FN4 F510-4003-□3 ◎ F510-4003-□3F ◎...
  • Page 13 Voltage (Vac) Motor Applied Protection Filter & F510 Model Power Motor Class with without Frequency (Hz) (Hp) (kW) (IP55) ◎ F510-4025-□3F 18.5 ◎ ◎ F510-4025-C3FN4 18.5 ◎ F510-4030-□3 ◎ F510-4030-□3F ◎ ◎ F510-4030-C3FN4 ◎ F510-4040-□3 ◎ F510-4040-□3F ◎ ◎ F510-4040-C3FN4 ◎...

  • Page 14: Chapter 3 Environment And Installation

    Chapter 3 Environment and Installation 3.1 Environment The environment will directly affect the proper operation and the life span of the inverter. To ensure that the inverter will give maximum service life, please comply with the following environmental conditions: Protection IP20/ IP21/ NEMA 1, IP00 Protection Class...

  • Page 15: Installation

    3.2 Installation 3.2.1 Installation Spaces  When installing the inverter, ensure that inverter is installed in upright position (vertical direction) and there is adequate space around the unit to allow normal heat dissipation as per the following Fig. 3.2.1 5.9in. 5.9in.

  • Page 16: External View

    3.2.2 External View 3.2.2.1 External View (IP00/ IP20) (a) 200V 1-7.5HP/ 400V 1-10HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1) (b) 200V 10-30HP/ 400V 15-40HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1)
  • Page 17 (c) 200V 40-50HP/ 400V 50-75HP (Wall-mounted type, IEC IP20, NEMA1) (d) 200V 60-125HP/ 400V 100-250HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1)
  • Page 18 (e) 200V 150-175HP/ 400V 300-425HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20) (f) 400V 535-800HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20)
  • Page 19 3.2.2.2 External View (IP55) (a) 400V 1-25HP (b) 400V 30-100HP (Wall-mounted type, IEC IP55) (Wall-mounted type, IEC IP55)

  • Page 20: Warning Labels

    3.2.3 Warning Labels Important: Warning information located on the front cover must be read upon installation of the inverter. (a) 200V: 1-7.5HP/ 400V: 1-10HP (IP20) (b) 200V: 10-15HP/ 400V: 15-20HP (IP20) (c) 200V: 20-175HP/ 400V: 25-800HP(IP20) (d) 400V：1-100HP (IP55)

  • Page 21: Removing The Front Cover And Keypad

    3.2.4 Removing the Front Cover and Keypad  Before making any wiring connections to the inverter, the front cover needs to be removed. IP00/ IP20 Type Caution  It is not required to remove the digital operator before making any wiring connections. ...
  • Page 22 3.2.4.1 IP00/ IP20 Type (a) 200V 1-3HP/ 400V 1-3HP Step 1: Unscrew Step 2: Remove whole top cover, and unlock RJ45 connector Step 3: Make wire connections, lock RJ45 Step 4: Fasten screw connector and place top cover back...
  • Page 23 (b) 200V 5-7.5HP(Standard Type) 5~10HP (Enhanced Type) /400V 5-10HP Step 1: Unscrew Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-10...
  • Page 24 (c) 200V 10-30HP/ 400V 15-40HP Step 1: Unscrew Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-11...
  • Page 25 (d) 200V 40-50HP/ 400V 50-75HP (Standard Type) 50~100HP (Enhanced Type) Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-12...
  • Page 26 (e) 200V 60-125HP/ 400V 100-250HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-13...
  • Page 27 (f) 200V 150-175HP/ 400V 300-425HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-14...
  • Page 28 (g) 400V 535-800HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-15...
  • Page 29 3.2.4.2 Built-in Filter Type (IP20/ IP00) 400V 1-3HP Step 1: Unscrew cover Step 2: Remove whole top cover RJ45 connector, Step 3: Unlock Unscrew filter section Step 4: Remove filter cover Step 5: Make wire connections, lock RJ45 Step 6: Fasten screw connector and place top cover back 3-16...
  • Page 30 (b) 400V 5-75HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Unscrew filter section Step 4: Remove filter cover Step 5: Make connections and place filter cover back Step 6: Fasten screw 3-17...
  • Page 31 3.2.4.3 Water proof Type (IP55) (a) 400V 1-25HP Step 1: Unscrew operator Step 2: Remove operator Waterproof gasket Step 3: Pull out operator and remove power line Step 4: Unscrew cover Step 5: Check the inside waterproof gasket is not pulled away from cover while opening the cover 3-18...
  • Page 32 (b) 400V 30-100HP Step 1: Unscrew operator Step 2: Remove operator Waterproof gasket Waterproof gasket Step 3: Pull out operator and unlock RJ45 connector Step4: Unscrew cover and remove it 3-19...

  • Page 33: Inverter Wiring

    To comply with UL standards, use UL approved copper wires (rated 75° C) and round crimp terminals (UL Listed products) as shown in table below when connecting to the main circuit terminals. Teco recommends using crimp terminals manufactured by NICHIFU Terminal Industry Co., Ltd and the terminal crimping tool recommended by the manufacturer for crimping terminals and the insulating sleeve.

  • Page 34: Wiring Peripheral Power Devices

    3.3.2 Wiring Peripheral Power Devices Caution After power is shut off to the inverter, the capacitors will slowly discharge. Do NOT touch the  inverter circuitry or replace any components until the “CHARGE” indicator is off. Do NOT wire or connect/disconnect internal connectors of the inverter when the inverter is ...
  • Page 35 Input Noise filter:  A filter must be installed when there are inductive loads affecting the inverter. The inverter meets EN55011 Class A, category C3 when the TECO special filter is used. See section 11.3 for peripheral devices. Inverter: ...

  • Page 36: General Wiring Diagram

    3.3.3 General Wiring Diagram 3.3.3.1 General Wiring Diagram (For Standard H & C type) The following is the standard wiring diagram for the F510 inverter (◎ indicates main circuit terminals and ○ indicates control circuit terminals). Locations and symbols of the wiring terminal block might be different due to different models of F510.
  • Page 37 3.3.3.2 General Wiring Diagram (For Enhanced E & G type) The following is the standard wiring diagram for the F510 inverter (◎ indicates main circuit terminals and ○ indicates control circuit terminals). Locations and symbols of the wiring terminal block might be different due to different models of F510. The description of control circuit terminals and main circuit terminals can be referred to Table 3.3.5.1, 3.3.6.1 and 3.3.6.2 Remarks: *1: Models IP20 200V 1~30HP, 400V 1~40HP have a built-in braking transistor so that the braking resistor can be...

  • Page 38: Single/ Multi- Pump Dedicated Wiring Diagram

    3.3.4 Single/ Multi- Pump Dedicated Wiring Diagram 3.3.4.1 Single/ Multi- Pump Dedicated Wiring Diagram (For Standard H & C type)  PUMP Wiring Diagram for Pressure Sensor of Voltage Type Single Pump: F510 Single Pump Operation 00-02 = 1 (Control Circuit Terminal) 04-00 = 0 (0~10V);...
  • Page 39  PUMP Wiring Diagram for Pressure Sensor of Current Type Single Pump: F510 Single Pump Operation 00-02=1 (Control Circuit Terminal) 04-00=1 (4mA~20mA); 10-00=0 (Target Source: Keypad) 10-01=2 (Feedback Source: AI2) 10-03=XXX1b (PID is enabled) 23-00=1(Pump); 23-01=0 (Single Pump) S(+) S(-) 24V +10V GND GND E 24VG...
  • Page 40 4. When the communication modes is selected to be multiple pumps in parallel connection (09- 01=3), the baud rate settings (09-02) of Master and Slave are required to be consistent. Refer to parameter 23-31 for the actions in parallel connection modes. 5.
  • Page 41 3.3.4.2 Single/ Multi- Pump Dedicated Wiring Diagram (For Enhanced E & G type)  PUMP Wiring Diagram for Pressure Sensor of Voltage Type Single Pump: Multi-Pump: (For Enhanced type) 3-28...
  • Page 42  PUMP Wiring Diagram for Pressure Sensor of Current Type Single Pump: (For Enhanced type) F510 Single Pump Operation 00-02=1 (Control Circuit Terminal) 04-00=1 (4mA~20mA); 10-00=0 (Target Source: Keypad) 10-01=2 (Feedback Source: AI2) 10-03=XXX1b (PID is enabled) 23-00=1(Pump); 23-01=0 (Single Pump) 24V +10V S(+) S(-) GND GND...
  • Page 43 3. 24VG and GND require short circuit. 4. When the communication modes is selected to be multiple pumps in parallel connection (09- 01=3), the baud rate settings (09-02) of Master and Slave are required to be consistent. Refer to parameter 23-31 for the actions in parallel connection modes. 5.

  • Page 44: Wiring For Control Circuit Terminals

    3.3.5 Wiring for Control Circuit Terminals 3.3.5.1 Wiring for Control Circuit Terminals (For Standard H & C type)  Control circuit terminals identification  IP00/IP20 type 200V: 1-3HP，400V: 1-3HP  R2A R2C R3A R3C R1A R1B R1C S(+) S(-) S3 S5 24V +10V MT GND GND AI1 24VG S2 S4 AO1 AO2 200V: 5HP~50HP，400V: 5HP~75HP...
  • Page 45 Table 3.3.5.1 Description of control circuit terminals Type Terminal Terminal function Signal level/ information 2-wire forward rotation/ stop command (default), multi- function input terminals * 1 2-wire reversal rotation/ stop command (default), multi- Signal Level 24 VDC function input terminals * 1 (opto-isolated) Digital Multi-speed/ position setting command 1 (default), multi-...
  • Page 46 Table 3.3.5.1 Description of control circuit terminals (Continued) Type Terminal Terminal function Signal level/ information Relay A contact (multi-function output terminal) Relay B contact (multi-function output terminal) R1A- Rating: Relay contact common terminal, please refer to R1B- 250Vac: 10 mA ~ 1A parameter group 03 in this manual for more functional 30Vdc: 10 mA ~ 1A Relay...
  • Page 47 3.3.5.2 Wiring for Control Circuit Terminals (For Enhanced E & G type) Control circuit terminals identification  IP00/IP20 type 200V: 1-3HP，400V: 1-3HP  R1A R1B R1C R2A R2C R3A R3C S(+) S(-) 24V +10V MT GND GND AI1 RJ45 E 24VG S2 AO1 AO2 200V: 5HP~50HP，400V: 5HP~75HP ...
  • Page 48 Table 3.3.5.2 Description of control circuit terminals Type Terminal Terminal function Signal level/ information 2-wire forward rotation/ stop command (default), multi- function input terminals * 1 2-wire reversal rotation/ stop command (default), multi- Signal Level 24 VDC function input terminals * 1 (opto-isolated) Digital Multi-speed/ position setting command 1 (default), multi-...
  • Page 49 Table 3.3.5.2 Description of control circuit terminals (Continued) Type Terminal Terminal function Signal level/ information Relay A contact (multi-function output terminal) Relay B contact (multi-function output terminal) R1A- Rating: Relay contact common terminal, please refer to R1B- 250Vac: 10 mA ~ 1A parameter group 03 in this manual for more functional 30Vdc: 10 mA ~ 1A Relay...
  • Page 50 3.3.6 Wiring for Main Circuit Terminals 3.3.6.1 Wiring for Main Circuit Terminals (For Standard H & C type) Table 3.3.6.1.1 Description of main circuit terminals (IP00/IP20 Type) 200V : 1~30HP 200V : 40~175HP Terminal 400V : 1~40HP 400V : 50~800HP R/L1 S/L2 Input Power Supply...
  • Page 51  Main circuit terminals identification and screw size  IP20 Type ˙ 200V : 1-3HP/ 400V: 1-3HP Terminal screw size ˙ 200V: 5-7.5HP/ 400V: 5-10HP Terminal screw size ˙ 200V: 10-15HP/ 400V: 15- 20HP Terminal screw size 3-38...
  • Page 52 ˙ 200V: 20-30HP/ 400V: 25-40HP Terminal screw size ˙ 200V: 40-50HP/ 400V: 50-75HP Terminal screw size ˙ 200V: 60-75HP/ 400V: 100-125HP Terminal screw size Power supply 400V 100HP 200V 60-75HP/ 400V 125HP ˙ 200V: 100-125HP/ 400V: 150-250HP Terminal screw size 3-39...
  • Page 53 ˙ 200V: 150-175HP/ 400V: 300-425HP Terminal screw size ˙ 400V: 535-800HP Terminal screw size Note: For 400V 535~800HP, the terminal separate to two, to share the current. IP55 Type ˙ 400V: 1-7.5HP Terminal screw size ˙ 400V: 10-15HP Terminal screw size 3-40...
  • Page 54 ˙ 400V: 20-25HP Terminal screw size ˙ 400V: 30-50HP Terminal screw size ˙ 400V: 60-75HP Terminal screw size ˙ 400V : 100HP Terminal screw size 3-41...
  • Page 55 3.3.6.2 Wiring for Main Circuit Terminals (For Enhanced E & G type) Table 3.3.6.2.1 Description of main circuit terminals (IP00/IP20 Type) 200V : 1~30HP 200V : 40~175HP Terminal 400V : 1~40HP 400V : 50~800HP R/L1 S/L2 Input Power Supply T/L3 B1／P2 ...
  • Page 56  Main circuit terminals identification and screw size (For Enhanced E & G type)  IP20 Type ˙ 200V : 1-3HP/ 400V: 1-3HP Terminal screw size ˙ 200V: 5-15HP/ 400V: 5-25HP Terminal screw size ˙ 200V: 20-30HP/ 400V: 30-40HP Terminal screw size 3-43...
  • Page 57 ˙ 200V: 40-50HP/ 400V: 50-75HP Terminal screw size ˙ 200V: 60-75HP/ 400V: 100-125HP Terminal screw size Power supply 400V 100HP 200V 60-75HP/ 400V 125HP ˙ 200V: 100-125HP/ 400V: 150-250HP Terminal screw size ˙ 200V: 150-175HP/ 400V: 300-425HP Terminal screw size 3-44...
  • Page 58 ˙ 400V: 535-800HP Terminal screw size Note: For 400V 535~800HP, the terminal separate to two, to share the current. 3-45...

  • Page 59: Input / Output Power Section Block Diagram

     Input / Output Power Section Block Diagram The following diagrams show the basic configuration of the power sections for the range of horsepower and input voltages. This is shown for reference only and is not a detailed depiction.  IP00/IP20 Type 1.
  • Page 60 7. IP00/IP20 200V: 150~175HP 8. IP00/IP20 400V: 300~425HP R/L1 R/L1 U/T1 U/T1 S/L2 S/L2 V/T2 T/L3 V/T2 T/L3 W/T3 W/T3 AC/DC AC/DC 9. IP00/IP20 400V: 535~800HP R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 AC/DC  IP55 Type 1. IP55 400V: 1~15HP 2.
  • Page 61 3. IP55 400V: 30~100HP ○ ┼ ○ ┼ R/L1 U/T1 Filter S/L2 V/T2 T/L3 W/T3 ○ ─ 3-48...

  • Page 62: Cooling Fan Supply Voltage Selection (400V Class)

     Cooling Fan Supply Voltage Selection (400V class) The inverter input voltage range of the F510 400V class models ranges from 380 to 460Vac. In these models the cooling fan is directly powered from the power supply. Inverter models F510-4150/ 4175/ 4215/ 4250/ 4300/ 4375/ 4425/ 4535/ 4670/ 4800-H3 requires the user to select the correct jumper position based on the inverter input voltage ("400V"...

  • Page 63: Power Input Wire Size, Nfb And Mcb Part Numbers

     Power Input Wire Size, NFB and MCB Part Numbers The following table shows the recommended wire size, molded case circuit breakers and magnetic contactors for each of the F510 models. It depends on the application whether or not to install a circuit breaker.
  • Page 64 *2. Control line is the terminal wire on the control board. *3. The NFB and MCB listed in the table are of TECO product numbers, products with same rated specification of other brands may be used. To reduce electrical noise interference, ensure that a RC surge absorber (R: 10Ω/ 5W, C: 0.1μf/1000VDC) is added to both sides of MCB coil.

  • Page 65: Wiring Precautions

    3.3.7 Wiring Precautions  Do NOT remove any protective covers or attempt any wiring while input power is applied. Connect all wiring before applying input power. When making wiring changes after power up, remove input power and wait a minimum of five minutes after power has been turned off before starting.
  • Page 66 (C) Grounding: (1) Connect the ground terminal (E) to ground having a resistance of less than 100Ω. (2) Do not share the ground wire with other devices, such as welding machines or power tools. (3) Always use a ground wire that complies with the local codes and standards for electrical equipment and minimize the length of ground wire.

  • Page 67: Input Power And Cable Length

    3.3.8 Input Power and Cable Length  Cable size The length of the cables between the input power source and /or the motor and inverter can cause a significant phase to phase voltage reduction due to the voltage drop across the cables. The wire size shown in Tables 3.3.6.3 &...

  • Page 68: Inverter Specifications

    3.4 Inverter Specifications  Basic Specifications (a) 200V class Inverter capacity (HP) 75 100 125 Rated Output Capacity 2.9 4.0 5.5 11.4 15.2 21.3 26.2 30 41.9 52.5 64.3 76.2 95.2 118.8 152.4 171.4 (KVA) Rated Output Current (A) 7.5 10.6 14.5 22 80 110 138 169 200 250 312 Maximum Applicable Motor...
  • Page 69 *1: Take standard 4-pole induction motor as the base. *2: F510 model is designed to be used in normal duty (ND), whose overload capability is 120% for 1 min. *3: If it is greater than default carrier frequency, you need to adjust the load current based on the de-rating curve.

  • Page 70: General Specifications

    General Specifications  LED keypad with seven-segment display *5 and LCD keypad (Optional HOA LCD keypad); all LCD keypad with Operation Modes parameter copy function Control Modes V/F, SLV, PMSLV with space vector PWM mode 0.1Hz～599.0Hz Frequency Control Range Output Frequency Accuracy Digital references: ±0.01％(-10 to +40℃), Analog references: ±0.1％...
  • Page 71 *1: Speed control accuracy will be different from the installation conditions and motor types. *2: The factory default carrier frequency is different from models. Communication Function Built-in RS-485 as standard (Modbus protocol with RJ45/ BACnet/ Metasys N2) PLC Function Built-in The built-in noise filter complies with EN61800-3 available for inverters 400V 75HP or below (IP20) / 400V 60HP or EMI Protection below (IP55)

  • Page 72: Inverter De-Rating Based On Carrier Frequency

    3.5 Inverter De-rating Based on Carrier Frequency Note: De-rating curve current of carrier frequency means inverter rated current. (a) 200V Models Rated Current Model 2001 2002 2003 2005 2008 200V 1~25HP Ratio 100% 100% 67% 76% 76% 80% 53% 60% 61% Model 2010 2015 2020 2025 84% 87% 67% 70%...
  • Page 73 (b) 400V Models 4001 4002 4003 Model (IP55) (IP55) (IP55) 100% 100% 100% 400V 1~30HP 100% Rated Current Model 4001 4002 4003 4005 4008 (IP20) (IP20) (IP20) Ratio 100% 83% 78% 100% 60% 50% 47% 60% Model 4010 4015 4020 4025 4030 85% 78% 77% 82% 89% 51% 47% 46% 49% 53% Carrier...
  • Page 74 Rated Current 400V 75~215HP Ratio 100% Model 4075 4100 4125 88% 81% 62% 57% Model 4150 4175 4215 87% 86% 88% 61% 60% 61% Carrier Frequency (Fc) 4KHz 5KHz 10KHz Rated Current 400V 250HP Ratio 100% Carrier Frequency (Fc) 2KHz 3KHz 5KHz Rated Current 400V 300~375HP...
  • Page 75 Rated Current 400V 425HP Ratio 100% Carrier Frequency (Fc) 2KHz 3KHz 5KHz Rated Current 400V 535~800HP 100% Ratio Carrier Frequency (Fc) 2KHz 3KHz 4KHz 5KHz 3-62...

  • Page 76: Inverter De-Rating Based On Temperature

    3.6 Inverter De-rating Based on Temperature Rated Current 100% Ratio Temperature 40℃ 60℃ Note: User needs to adjust the inverter rated current depending on ambient temperature to ensure the appropriate industrial application. ◆ Notes for using the PM motor 1. The inverter carry frequency (11-01) need to set upper than 6KHz. 2.

  • Page 77: Inverter Dimensions

    3.7 Inverter Dimensions 3.7.1 Standard Type (IP00/IP20) (a) 200V: 1-7.5HP(Standard H & C type) 1-10HP (Enhanced E & G type)/ 400V: 1-10HP Dimensions in mm (inch) Inverter Model NW in kg(lbs) F510-2001-□ (5.12) (8.46) (5.91) (4.65) (7.99) (0.20) (4.9) F510-2002-□ (5.12) (8.46) (5.91)
  • Page 78 (b) 200V: 10-30HP(Standard H & C type) 15~30HP (Enhanced E & G type) / 400V: 15- 40HP Dimensions in mm (inch) Inverter Model NW in kg(lbs) F510-2010-H3/C3 (8.27) (11.81) (8.46) (7.56) (11.26) (0.06) (13.67) F510-2015-□3 (8.27) (11.81) (8.46) (7.56) (11.26) (0.06) (13.67) F510-2020-□3...
  • Page 79 (c) 200V: 40-50HP/ 400V: 50-75HP (Standard H & C type) 50~100HP (Enhanced E & G type) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 286.5 F510-2040-H3/C3 (11.28) (20.67) (9.92) (8.66) (19.88) (0.13) (52.91) 286.5 F510-2050-H3/C3 (11.28) (20.67) (9.92) (8.66) (19.88) (0.13) (52.91)
  • Page 80 (d) 200V: 60-125HP/ 400V: 100-250HP (Standard H & C type) 125~250HP (Enhanced E & G type) (IP00) Dimensions in mm (inch) Inverter Model NW in kg(lbs) F510-2060-□3 (13.54) (22.83) (11.81) (9.84) (22.05) (0.06) (88.18) F510-2075-□3 (13.54) (22.83) (11.81) (9.84) (22.05) (0.06) (88.18) 324.5...
  • Page 81 (e) 200V: 60-125HP/ 400V: 100-250HP (Standard H & C type) 125~250HP (Enhanced E & G type) (IP20) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 348.5 F510-2060-□3 (13.72) (29.13) (11.81) (9.84) (22.05) (0.06) (97.00) 348.5 F510-2075-□3 (13.72) (29.13) (11.81) (9.84) (22.05) (0.06)
  • Page 82 (f) 200V: 150-175HP/ 400V: 300-425HP (IP00) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 1000 F510-2150-□3 (27.24) (39.37) (16.14) (20.87) (10.43) (37.80) (0.06) (405.65) 1000 F510-2175-□3 (27.17) (39.37) (16.14) (20.87) (10.43) (37.80) (0.06) (405.65) 1000 F510-4300-□3 (27.17) (39.37) (16.14) (20.87) (10.43) (37.80)
  • Page 83 (g) 200V: 150-175HP/ 400V: 300-425HP (IP20) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 1313 F510-2150-□3 (27.24) (51.69) (16.14) (20.87) (10.43) (37.80) (0.06) (427.70) 1313 F510-2175-□3 (27.24) (51.69) (16.14) (20.87) (10.43) (37.80) (0.06) (427.70) 1313 F510-4300-□3 (27.24) (51.69) (16.14) (20.87) (10.43) (37.80)
  • Page 84 (h) 400V: 535-800HP (IP00) Dimensions in mm (inch) NW in Inverter Model kg(lbs) 1356 1200 63.5 F510-4535-□3 (37.72) (53.38) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (739) 1356 1200 63.5 F510-4670-□3 (37.72) (53.38) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (739)
  • Page 85 (i) 400V: 535-800HP (IP20) Dimensions in mm (inch) NW in Inverter Model kg(lbs) 1756 1200 63.5 F510-4535-□3 (37.72) (69.13) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (772) 1756 1200 63.5 F510-4670-□3 (37.72) (69.13) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (772)
  • Page 86 3.7.2 Standard Type with Built-in Filter (IP00/IP20) (a) 400V: 1-10HP Dimensions in mm (inch) Inverter Model NW in kg(lbs) F510-4001-□3F (5.12) (12.05) (5.91) (4.65) (7.99) (8.46) (7.71) F510-4002-□3F (5.12) (12.05) (5.91) (4.65) (7.99) (8.46) (7.71) F510-4003-□3F (5.12) (12.05) (5.91) (4.65) (7.99) (8.46) (7.71)
  • Page 87 Dimensions in mm (inch) Inverter Model NW in kg(lbs) 416.5 F510-4015-□3F (8.27) (16.40) (8.46) (7.56) (11.26) (11.81) (0.06) (17.64) 416.5 F510-4020-□3F (8.27) (16.40) (8.46) (7.56) (11.26) (11.81) (0.06) (17.64) 12.5 F510-4025-□3F (10.43) (19.69) (8.86) (9.65) (13.39) (14.17) (0.06) (27.56) 12.5 F510-4030-□3F (10.43) (19.69)
  • Page 88 3.7.3 Water proof Type (IP55) (a) 400V: 1-25HP Dimensions in mm (inch) Inverter Model NW in kg(lbs) F510-4001-C3FN4 (7.44) (11.18) (7.32) (6.73) (10.47) (0.05) (11.3) F510-4002-C3FN4 (7.44) (11.18) (7.32) (6.73) (10.47) (0.05) (11.24) F510-4003-C3FN4 (7.44) (11.18) (7.32) (6.73) (10.47) (0.05) (11.3) F510-4005-C3FN4 (7.44)
  • Page 89 (b) 400V: 30-100HP Dimensions in mm (inch) Inverter Model NW in kg(lbs) 32.5 F510-4030-C3FN4 (8.82) (20.75) (12.24) (7.09) (19.88) (0.08) (71.7) 32.5 F510-4040-C3FN4 (8.82) (20.75) (12.24) (7.09) (19.88) (0.08) (71.7) 32.5 F510-4050-C3FN4 (8.82) (20.75) (12.24) (7.09) (19.88) (0.08) (71.7) F510-4060-C3FN4 (12.83) (27.36) (13.50)

  • Page 90: Chapter 4 Keypad And Programming Functions

    Chapter 4 Keypad and Programming Functions 4.1 LED Keypad 4.1.1 Keypad Display and Keys DISPLAY Description 5 Digit LED Display Monitor inverter signals, view / edit parameters, fault / alarm display. LED INDICATORS FAULT LED ON when a fault or alarm is active. LED ON when inverter is running in forward direction, flashing when stopping.
  • Page 91 KEYS (8) Description RUN inverter STOP STOP inverter ▲ Parameter navigation Up, Increase parameter or reference value ▼ Parameter navigation down, decrease parameter or reference value Used to switch between Local Mode and Remote Mode REMOTE Mode: Set by parameters, controlled by control circuit terminals, communication or other ways.

  • Page 92: Seven Segment Display Description

    4.1.2 Seven Segment Display Description Actual LED Display Actual LED Display Actual LED Display Actual LED Display ° Display output frequency Frequency Reference Set Frequency Reference LED lights on LED flashes Flashing digit  At power-up, the display will show the frequency reference setting and all LEDs are flashing. Press the ▲...
  • Page 93 LED Display Examples Seven Segment Display Description 1. Displays the frequency reference at power-up. 2. Displays the actual output frequency during run operation. Displays parameter code. Displays the setting value of parameter. Displays input voltage. Displays inverter current. Displays DC Bus Voltage. Displays temperature.

  • Page 94: Led Indicator Description

    4.1.3 LED Indicator Description  Fault LED State Description FAULT LED No Fault Active Illuminated Fault Active  Forward LED State Description FWD LED Inverter in reverse direction Illuminated Inverter is running in forward direction Flashing Forward direction active, no run command Reverse LED ...
  • Page 95  SEQ LED State Description SEQ LED Sequence controlled from keypad Illuminated Sequence set from external source  REF LED State Description REF LED Frequency reference set from keypad Frequency reference set from external source Illuminated Run / Stop Status Indicators...

  • Page 96: Power-Up Monitor

    4.1.4 Power-up Monitor  Power-up  Changing Monitor at Power-up 12- 00 Display Selection Highest bit -> 0 0 0 0 0 <- Lowest bit The setting range for each bit is 0 ~ 7 from the highest bit to the lowest bit. 0: No display 4: Temperature Range...

  • Page 97: Modifying Parameters/ Set Frequency Reference

    Example: 12- 00=【12345】 4.1.5 Modifying Parameters/ Set Frequency Reference Example: Modifying Parameters...
  • Page 98 Example: Set Frequency Reference Inverter stopped: Inverter is running: Note: When upper or lower limit is reached during editing of the frequency reference, the edit value will automatically rollover from the lower limit to the upper limit or from the upper limit to the lower limit.

  • Page 99: Operation Control

    4.1.6 Operation Control 4-10...

  • Page 100: Lcd Keypad

    4.2 LCD keypad 4.2.1 Keypad Display and Keys DISPLAY Description LCD Display Monitor inverter signals, view / edit parameters, fault / alarm display. LED INDICATORS FAULT LED ON when a fault or alarm is active. LED ON when inverter is running in forward direction, flashing when stopping. LED On when inverter is running in reverse direction, flashing when stopping.
  • Page 101 KEYS (8) Description RUN inverter STOP STOP inverter ▲ Parameter navigation Up, Increase parameter or reference value ▼ Parameter navigation down, decrease parameter or reference value Used to switch between Local Mode and Remote Mode REMOTE Mode: Set by parameters, controlled by control circuit terminals, communication or other ways.

  • Page 102: Keypad Menu Structure

    4.2.2 Keypad Menu Structure  Main Menu The F510 inverter main menu consists of two main groups (modes). The DSP/FUN key is used to switch between the monitor mode and the parameter group mode. Refer to Figure 4.2.2.1. Mode Description Monitor Mode View inverter status, signals and fault data.

  • Page 103: Monitor Mode

     Monitor Mode In monitor mode inverter signals can be monitored such as output frequency, output current and output voltage, etc…) as well as fault information and fault trace. See Fig 4.2.2.2 for keypad navigation. Monitor Mode Parameter Group Selection Mode Power ON Monitor Group...

  • Page 104: Programming Mode

     Programming Mode In programming mode inverter parameters can be read or changed. See Fig 4.2.2.3 for keypad navigation. Monitor Mode Power ON Monitor Freq Ref 12-16=005.00Hz 12-17=000.00Hz 12-18=0000.0A Parameter Parameter Parameter Group Edit Mode Group Mode Selection Mode READ READ E NT ER Edit...
  • Page 105 Parameter Group Selection Mode Parameter Code Group G01-01 Language Parameter Name Setting Value 0 English Setting Range (0~0) <0> Default Value Fig 4.2.2.4 Parameter Group Selection Mode Screen 4-16...

  • Page 106: Basic Parameters

    4.3 Parameters Parameter Group Name Group 00 Basic Parameters Group 01 V/F Control Parameters Group 02 IM Motor Parameters Group 03 External Digital Input and Output Parameters Group 04 External Analog Input and Output Parameters Group 05 Multi-Speed Parameters Group 06 Automatic Program Operation Parameters Group 07 Start/ Stop Parameters...
  • Page 107 Group 00 Basic Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: V/F 1: Reserved 2: SLV 00-00 Control Mode Selection 3~4: Reserved 5: PM SLV 0: Forward 00-01 Motor’s Rotation Direction 1: Reverse 0: Keypad 1: External Terminal (Control Circuit) Main Run Command Source...
  • Page 108 Group 00 Basic Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Show warning if lower than minimum frequency 00-10 Minimum frequency detection Note2 1: Run as minimum frequency if lower than minimum frequency 0: PID is bound to lower limit Selection of PID Lower Limit frequency when inverter sleeps.
  • Page 109 Group 00 Basic Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 00-41 User Parameter 0 00-42 User Parameter 1 00-43 User Parameter 2 00-44 User Parameter 3 00-45 User Parameter 4 00-46 User Parameter 5 Set 13-06 = 1, and enable user 00-47 User Parameter 6 parameter.
  • Page 110 Group 02 IM Motor Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 02-00 No-Load Current 0.01~600.00 25%~200% of inverter’s rated 02-01 Rated Current current. 02-02 Reserved 02-03 Rated Rotation Speed 0~60000 200V: 50.0~240.0 02-04 Rated Voltage 400V: 100.0~480.0 02-05 Rated Power 0.01~600.00...
  • Page 111 Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 12: Main/Alternative Run command Switching 13: Main/Alternative Frequency Command Switching 14: Emergency Stop (Decelerate to Zero and Stop) 15: External Base block Command (Rotation freely to Stop) 16: PID Control Disable 17: Fault Reset (RESET)
  • Page 112 Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 65: Short-circuit braking 66~67: Reserved 68: Ext. Fault 2 (Note6) 69: Ext. Overload (Note6) 03-06 Reserved 03-07 0: Scan Time 4ms 03-08 (S1~S6) DI Scan Time 1: Scan Time 8ms xxx0b:S1 A Contact...
  • Page 113 Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 28~31: Reserved 32: Communication Control Contacts 33: RTC Timer 1 34: RTC Timer 2 35: RTC Timer 3 36: RTC Timer 4 37: Detection Output of PID Feedback Loss 38: Brake Release...
  • Page 114 Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV (DO2-DOG) 03-22 Reserved 03-26 0: Keep UP/DOWN frequency when stopping. 1: Clear UP/DOWN frequency when stopping. UP/DOWN Frequency Hold/ 03-27 Adjust Selection 2: Allow frequency UP/DOWN when stopping.
  • Page 115 Group 04 External Analog Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: AI1: 0~10V AI2: 0~10V 1: AI1: 0~10V AI2: 4~20mA 2: Reserved 04-00 AI Input Signal Type 3: Reserved 4: AI1: 4~20mA AI2: 0~10V 5: AI1: 4~20mA AI2: 4~20mA...
  • Page 116 Group 04 External Analog Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Output Frequency 1: Frequency Command 2: Output Voltage 3: DC Voltage 4: Output Current 5: Output Power 6: Motor Speed 7: Output Power Factor 8: AI1 Input 9: AI2 Input...
  • Page 117 Group 05 Multi-Speed Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Acceleration and deceleration time are set by 00-14 ~ 00-24 Acceleration and Deceleration 05-00 Selection of Multi-Speed 1: Acceleration and Deceleration Time are set by 05-17 ~ 05-48 Frequency Setting of 05-01 0.00~599.00...

  • Page 118: Default Unit

    Group 05 Multi-Speed Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Deceleration Time Setting of 05-22 0.1~6000.0 10.0 Multi Speed 2 Acceleration Time Setting of 05-23 0.1~6000.0 10.0 Multi Speed 3 Deceleration Time Setting of 05-24 0.1~6000.0 10.0...

  • Page 119: Automatic Program Operation Parameters

    Group 05 Multi-Speed Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Acceleration Time Setting of 05-45 0.1~6000.0 10.0 Multi Speed 14 Deceleration Time Setting of 05-46 0.1~6000.0 10.0 Multi Speed 14 Acceleration Time Setting of 05-47 0.1~6000.0 10.0...
  • Page 120 Automatic Program Operation Parameters Group 06 Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Frequency Setting of 06-04 0.00~599.00 30.00 (Note8) Operation -Stage 4 Frequency Setting of 06-05 0.00~599.00 40.00 (Note8) Operation -Stage 5 Frequency Setting of 06-06 0.00~599.00 50.00...
  • Page 121 Automatic Program Operation Parameters Group 06 Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Time Setting of Operation 06-27 0.0~6000.0 -Stage 11 Time Setting of Operation 06-28 0.0~6000.0 -Stage 12 Time Setting of Operation 06-29 0.0~6000.0 -Stage 13 Time Setting of Operation 06-30...
  • Page 122 Group 07: Start /Stop Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Disable Momentary Power Loss/ Fault 07-00 Restart Selection 1: Enable 07-01 Fault Auto-Restart Time 0~7200 Number of Fault Auto-Restart 07-02 0~10 Attempts 07-03 Reserved 0: When the external run command...
  • Page 123 Group 07: Start /Stop Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Enable 07-26 SLV Speed Search Function 1: Disable 0: Speed search start Start Selection after Fault 07-27 during SLV Mode 1: Normal Start Start Selection after External 0: Speed search start 07-28...
  • Page 124 Group 08 Protection Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV xxx0b: Stall prevention is enabled in acceleration. xxx1b: Stall prevention is disabled in acceleration. xx0xb: Stall prevention is enabled in deceleration. xx1xb: Stall prevention is disabled in deceleration.
  • Page 125 Group 08 Protection Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Enable Automatic Voltage Regulation 08-08 (AVR) 1: Disable 0: Disable Selection of Input Phase Loss 08-09 Protection 1: Enable Selection of Output Phase 0: Disable 08-10 Loss Protection...
  • Page 126 Group 08 Protection Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 1: Enable 0: Deceleration to Stop Operation Selection of 08-24 1: Coast to Stop External Fault 2: Continuous Operation 0: Immediately Detect when the Detection selection of Power is Supplied.
  • Page 127 Group 08 Protection Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0：Keep Running 1：Fire Mode Speed (08-52) PID Feedback Loss Detection 08-55 Note6 2：Maximum Output Frequency Selection of Fire Mode (01-02) Detection Level of Fire Mode 08-56 0.0~100 80.0...
  • Page 128 Group 09: Communication Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Deceleration to Stop Based on Deceleration Time 1 when Communication Fault Occurs. 1: Coast to Stop when Communication Fault Occurs. 2: Deceleration to Stop Based on 09-07 Fault Stop Selection Deceleration Time 2 when Communication Fault Occurs.
  • Page 129 Group 10: PID Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 1xxxb: PID Output + Frequency Command 10-04 Feedback Gain 0.01~10.00 1.00 10-05 Proportional Gain (P) 0.00~10.00 3.00 10-06 Integral Time (I) 0.00~100.00 0.50 10-07 Differential Time (D) 0.00~10.00 0.00 10-08...
  • Page 130 Group 10: PID Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: % 1: FPM 2: CFM 3: PSI 4: GPH 5: GPM 6: IN 7: FT 8: /s 9: /m 10: /h 11: °F 10-35 PID Unit 12: inW 13: HP...
  • Page 131 Group 11: Auxiliary Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Allow Forward and Reverse Rotation 11-00 Direction Lock Selection 1: Only Allow Forward Rotation 2: Only Allow Reverse Rotation 0: Carrier Output Frequency Tuning 11-01 Carrier Frequency 1: 1~16: 1~16KHz 0: Disable...
  • Page 132 Group 11: Auxiliary Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Disable 11-29 Auto De-rating Selection 1: Enable Variable Carrier Frequency 11-30 2~16 Max. Limit Variable Carrier Frequency 11-31 1~16 Min. Limit Variable Carrier Frequency 11-32 00~99 Proportional Gain...
  • Page 133 Group 11: Auxiliary Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 11-49 Reserved 11-50 0: Disable Braking Selection of Zero 11-51 Speed 1: Enable 11-52 Reserved 11-53 0: Do not Clear Cumulative Energy Initialization of Cumulative 11-54 Energy 1: Clear Cumulative Energy...
  • Page 134 Group 11: Auxiliary Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Upper Limit of Preventing 11-70 5.00 0.01~100.00 Note2 Oscillation 3 Time Parameter of 11-71 0~30000 Note2 Preventing Oscillation 3 Switch Frequency 1 for 11-72 0.01~300.00 30.00 Note2...
  • Page 135 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 00000~77777 From the leftmost bit, it displays the screen when press DSP key in order. 0: No display Display Screen Selection 1: Output Current 12-00 00321 (LED)
  • Page 136 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV LED display is shown as below no input correspondences to input and output Status display of digital input 12-05 terminal (LED / LCD) LCD display is shown as below 0：OPEN 1：CLOSE Input Terminal(S6)
  • Page 137 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Display motor’s current rotation speed in VF/SLV mode Motor’s rotation speed = output 12-22 Motor’s Rotation Speed power x(120/motor’s pole number) In PG/SV mode, motor’s rotation speed is calculated by feedback frequency.

  • Page 138: Control Mode

    Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Display the feedback value of the PID controller 12-39 PID Feedback (100% corresponds to the maximum frequency set by 01-02 or 01-16) 12-40 Reserved Display the heatsink temperature ℃...
  • Page 139 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 12-44 Reserved 12-45 Recent Fault Message Display current fault message 12-46 Previous Fault Message Display previous fault message Display previous two fault 12-47 Previous Two Fault Messages messages Previous Three Fault Display previous three fault...
  • Page 140 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Accumulative Electricity Price 12-69 0 ~ 9999 Accumulative Electricity Price 12-70 0 ~ 60000 (10000$) 12-71 Flow Meter Feedback 1 ~ 50000 12.01.0 12-72 RTC Date 12.01.01 ~ 99.12.31 12-73 RTC Time 00:00 ~ 23:59...
  • Page 141 Group 13 Maintenance Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 13-07 Parameter Password Function 00000~65534 00000 0: No Initialization 2: 2 wire Initialization (220/440V, 60Hz) 3: 3 wire Initialization (220/440V, 60Hz) 4: 2 wire Initialization (230/415V, 50Hz) 5: 3 wire Initialization (230/415V, 50Hz)
  • Page 142 Group 13 Maintenance Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Display Previous Two Fault 13-22 Previous Two Fault Message Note2 Message Display Previous Three Fault 13-23 Previous Three Fault Message Note2 Message Display Previous Four Fault 13-24 Previous Four Fault Message Note2 Message...
  • Page 143 Group 13 Maintenance Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Previous Twenty Six Fault Display Previous Twenty Six Fault 13-46 Note2 Message Message Previous Twenty Seven Fault Display Previous Twenty Seven 13-47 Note2 Message Fault Message Previous Twenty Eight Fault...
  • Page 144 Group 14: PLC Setting Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 14-31 AS3 Set Value 2 0~65534 Note7 14-32 AS3 Set Value 3 0~65534 Note7 14-33 AS4 Set Value 1 0~65534 Note7 14-34 AS4 Set Value 2 0~65534 Note7 14-35 AS4 Set Value 3...
  • Page 145 Group 15: PLC Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 15-23 C8 Current Value 0~65534 15-24 AS1 Results 0~65534 15-25 AS2 Results 0~65534 15-26 AS3 Results 0~65534 15-27 AS4 Results 0~65534 15-28 MD1 Results 0~65534 15-29 MD2 Results 0~65534...
  • Page 146 Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 5~82 (Parameter 12-05~12-82) When using LCD to operate, the 16-00 Main Screen Monitoring monitored item displays in the first line. (default is frequency command) 5~82 (Parameter 12-05~12-82) When using LCD to operate, the...
  • Page 147 Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 10: /h 11: °F 12: inW 13: HP 14: m/s 15: MPM 16: CMM 17: W 18: KW 19: m 20: °C 21: RPM 22: Bar 23: Pa 24: KPa...
  • Page 148 Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 7:Sun 16-18 P2 Start Time 00:00 ~ 23:59 08:00 16-19 P2 Stop Time 00:00 ~ 23:59 18:00 16-20 P2 Start Date 1:Mon,2:Tue,3:Wed, 4:Thu,:5:Fri,:6:Sat,7:Sun 16-21 P2 Stop Date 16-22 P3 Start Time 00:00 ~ 23:59...
  • Page 149 Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Off 1: By Timer 1 2: By Timer 2 16-36 Selection of RTC Speed 3: By Timer 3 4: By Timer 4 5: By Timer 1+2 xxx0b: RTC Run1 Forward Rotation...
  • Page 150 Group 17: IM Motor Automatic Tuning Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 200V: 50~240 17-08 Motor No-load Voltage 400V: 100~480 0.01~600.00 ￭1 17-09 Motor Excitation Current (15%~70% motor rated current) 0: Disable 17-10 Automatic Tuning Start 1: Enable 0: No Error 1: Motor Data Error...
  • Page 151 Group 20 Speed Control Parameters* Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 20-00 ASR Gain 1 0.00~250.00 3.00 SLV: 0.500 20-01 ASR Integral Time 1 0.001~10.000 PMSLV :0.08, 20-02 ASR Gain 2 0.00~250.00 3.00 SLV: 0.500 20-03 ASR Integral Time 2 0.001~10.000...
  • Page 152 Group 21 Torque Control Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 21-00 Reserved 21-04 21-05 Positive Torque Limit 0~160 21-06 Negative Torque Limit 0~160 Forward Regenerative Torque 21-07 0~160 Limit Reversal Regenerative Torque 21-08 0~160 Limit Group 22: PM Motor Parameters-...
  • Page 153 Group 22: PM Motor Parameters- only available when PM Control Mode is selected Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 1: Enable 0. No Error 1~4: Reserved 5: Circuit tuning time out. 6: Reserved 7: Other motor tuning errors Fault History of SLV PM Motor 8: Reserved 22-22...
  • Page 154 Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Maximum Pressure of 23-03 0.10 ~ 650.00 10.00 Pressure Transmitter 0: Set by 23-02 Pump Pressure Command 23-04 Source 1: Set by AI 0: Display of Target and Pressure Feedback * 23-05 Display Mode Selection...
  • Page 155 Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Switching Time of Multiple 23-29 0 ~ 240 Pumps in Parallel Detection Time of Multiple 23-30 Pumps in Parallel Running 0.0 ~ 30.0 Start 0: Disable 1: Pressure Setting and Run/Stop...
  • Page 156 Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Maximum Flow Value of 23-48 0.01 ~ 99.00 80.00 Feedback Maximum Flow Warning Time 23-49 0.0 ~ 255.0 of Feedback Maximum Flow Stop Time of 23-50 0.0 ~ 255.0 Feedback...
  • Page 157 Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Disable 23-76 High Flow Setting 1: High Flow Warning Note5 2: High Flow Warning or Error 0: Disable 23-77 Low Flow Setting 1: Low Flow Warning Note5 2: Low Flow Warning or Error...
  • Page 158 Group 24 Pump Control Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV xx1xb: Relay 2 Enable x0xxb: Relay 3 Disable x1xxb: Relay 3 Enable 0xxxb: Relay 4 Disable 1xxxb: Relay 4 Enable xxx0b: Relay 5 Disable xxx1b: Relay 5 Enable xx0xb: Relay 6 Disable xx1xb: Relay 6 Enable...

  • Page 159: Description Of Parameters

    4.4 Description of Parameters Group 00-Basic Parameters 00- 00 Control Mode Selection 【0】: V/F 【1】: Reserved 【2】: SLV Range 【3】: Reserved 【4】: Reserved 【5】: PMSLV The inverter offers the following control modes: 00-00=0: V/F Mode Select the required V/F curve (01-00) based on your motor and application. Perform a stationary auto-tune (17-00=2).
  • Page 160 00- 03 Alternative Run Command Source Selection 【0】: Keypad control 【1】: External terminal control Range 【2】: Communication control 【3】: PLC 【4】: RTC 00-03=0: Keypad Control Use the keys (Stop/ Run or FWD/ REV) in the keypad via the setting of 00-03=0 to run the inverter (please refer to section 4.1 for details on the keypad).
  • Page 161 ■ 3-wire operation For 3-wire operation set any of parameters 03-02 to 03-05 (terminal S3 ~ S6) to 26 to enable 3-wire operation in combination with S1 and S2 terminals set to operation command and stop command. Parameter 13-08 for 3-wire program initialization, multi-function input terminal S1 is set to run operation, S2 for stop operation and S5 for forward/reverse command.
  • Page 162 ■ 2-wire self holding (latching) operation Set one of parameters, 03-00 to 03-05 (terminal S1 ~ S6), to 53 in order to enable 2-wire self holding operation. After this mode is enabled, set terminal S1 (03-00=0) to forward and S2 (03-01=1) to reverse run command.
  • Page 163 00- 04 Language Selection (for LCD only) 【0】: English 【1】: Simple Chinese Range 【2】: Traditional Chinese 【3】: Turkish It is only for LCD keypad to select. This parameter is not allowed to be modified when 13-08 (restore factory setting) is active but it is still initialized in inverter software V1.3). 00-04 = 0: English Display 00-04 = 1: Simple Chinese Display 00-04 = 2: Traditional Chinese Display...
  • Page 164 Remark Voltage Current 04-00 Setting Dipswitch SW2 Default 04-05=”10” input input (Default = 1) (Default ‘V’) AI1 – Analog ------ ------ ------ 0 ~ 10V ------ Input 1 0: AI2 0~10V Set to ‘V’ 0 ~ 10V ------ AI2 – Analog Set 04-05=”10”...
  • Page 165 00- 07 Main and Alternative Frequency Command Modes 【0】: Main reference frequency Range 【1】: Main frequency + alternative frequency When set to 0, the reference frequency is set by the main reference frequency selection of parameter 00-05. When set to 1, the reference frequency is sum of the main reference frequency (00-05) and alternative frequency (00-06).
  • Page 166 00-12 Upper Limit Frequency 【0.1~109.0】% Range Set the maximum frequency reference as a percentage of the maximum output frequency. Maximum output frequency depends on motor selection. Motor 1: Maximum frequency parameter 01-02. Motor 2: Maximum frequency parameter 01-16. 00-13 Lower Limit Frequency 【0.0~109.0】% Range Set the minimum frequency reference as a percentage of the maximum output frequency.

  • Page 167: Acceleration Deceleration Time

    00-23 Acceleration Time 4 Range 【0.1~6000.0】 Sec 00-24 Deceleration Time 4 Range 【0.1~6000.0】 Sec 00-25 Switching Frequency of Acceleration and Deceleration Range 【0.00~599.00】Hz Acceleration time is the time required to accelerate from 0 to 100% of maximum output frequency. Deceleration time is the time required to decelerate from 100 to 0% of maximum output frequency. Motor 1: Maximum frequency is set by parameter 01-02 and Motor 2 Maximum frequency is set by parameter 01-16.
  • Page 168 B. Automatically acceleration / deceleration time switch-over based on output frequency Set acceleration / deceleration switch over frequency parameter 00-25 to a value greater than 0 to automatically switch between Tacc1 (00-14) / Tdec1 (00-23) and Tacc4 (00-24) / Tdec4 (00-15). Tacc1 (00-14) / Tdec1 (00-23) are active when the output frequency <...
  • Page 169 activated the inverter will decelerate to a stop using the time set in parameter 00-26. Note: After an emergency stop command the run command and emergency stop command have to be removed before the inverter can be restarted. Please refer to Figure 4.4.8. The emergency stop function can be used to stop inverter in case of an external event.
  • Page 170 Note: If set 00-32 back to 0, 2 wire initialization (60Hz)(230/400V) setting (13-08=11) will be executed. Note: Before setting up 00-32 Application, it should do initialized setting (parameter 13-08) first. When setting 00-32, the I/O port function changed automatically. To avoid accident,be sure to confirm the I/O port signal of inverter and external terminal control (1) Water supply pump Parameter...
  • Page 171 (4) HVAC Parameter Name Value 00-00 Control mode selection 0 : V/F 11-00 Direction lock selection 1 : Forward direction only 11-01 Carrier frequency 8.0kHz Momentary power loss/ fault restart 07-00 1 : Enable selection 07-32 Speed Search Mode Selection 0 : Disable 10-03 PID Control Mode...
  • Page 172 00- 33 Modified Parameters 【0】: Disable Range 【1】: Enable Note: only for LCD keypad. This parameter automatically lists all the adjusted parameters. When the default value is adjusted and 00-33=1, it will list all the parameters different from default values in the advanced modes and these parameters can be edited directly.
  • Page 173  User Parameter Setting (00-41 ~ 00-56) (only for LCD ) 00- 41 User Parameter 0 Function Setting 00- 42 User Parameter 1 Function Setting 00- 43 User Parameter 2 Function Setting 00- 44 User Parameter 3 Function Setting 00- 45 User Parameter 4 Function Setting 00- 46 User Parameter 5 Function Setting...
  • Page 174 Example 1: Set 03-00 (Multi-function terminal Function Setting-S1) to user parameter 0 (00-41) Steps LCD Display Descriptions Group 00 Basic Func. 01 V/F Pattern Select the start parameter group (00) in the advanced modes. 02 Motor Parameter PARA -41. User P0 Press (READ/ ENTER) key and ▲...
  • Page 175 Example 2: After one or more parameters in 00-41 ~ 00-56 are set, user parameters settings are as follows. Step LCD Display Descriptions Group 13 Driver Status Select the start parameter group (03) in the advanced modes. 14 PLC Setting 15 PLC Monitor PARA -06.
  • Page 176 Step LCD Display Descriptions Edit 00-41 Press ▲ (Up) / ▼ (Down) key to change the setting value to 2. Use S1 Function Sel (READ/ ENTER) key to save the setting value. (00~57) When the selected setting value does not flash again, the setting <...
  • Page 177 4-88...
  • Page 178 Group 01-V/F Control Parameters 01- 00 V/F Curve Selection Range 【0~FF】 ＊When restore factory setting (13-08), this parameter will not be changed. The V/F curve selection is enabled for V/F mode. Make sure to set the inverter input voltage parameter 01-14.

  • Page 179: Type Specification

    Table 4.4.2 1 - 30HP V/F curve selection Type Specification 01-00 V/F curve Type Specification 01-00 Starting Torque 50Hz 50Hz High 15.2 14.6 Starting Torque (Hz) 0 1.3 (Hz) 1.3 2.5 60Hz Starting F (Def. Saturation Torque Value) 60Hz 60Hz 15.2 High 50Hz...
  • Page 180 Table 4.4.3 40HP and above V/F curve selection Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High 16.0 15.3 Starting Torque (Hz) 0 1.3 (Hz) 1.3 2.5 60Hz Starting F (Def. Saturation Torque Value) 60Hz 60Hz 16.0...
  • Page 181 Maximum Output Frequency 01- 02 Range 【 4.8~ .0 】Hz Maximum Output Voltage 01- 03 200V: 【 0.1~255.0 】V Range 400V: 【 0.2~510.0 】V Middle output frequency 2 01- 04 Range 【 0.0~ .0 】Hz Middle Output Voltage 2 01- 05 200V: 【...
  • Page 182 Output Voltage - 03 ) Vmax - 13) Vbase - 05 ) Vmid - 07) Vmid - 09) Vmin Output Frequency Fmin Fmid Fmid Fbase Fmax (Hz) ( 01- 08) ( 01- 06) ( 01- 04) (01- 12) ( 01- 02) Figure 4.4.10 Custom V/F curve When setting the frequency related parameters for a custom V/F curve values make sure that: ≧...
  • Page 183 01-10 Torque Compensation Gain Range 【 0.0~2.0 】 In V/F mode the inverter automatically adjusts the output voltage to adjust the output torque during start or during load changes based on the calculated loss of motor voltage. The rate of adjustment can be changed with the torque compensation gain parameter. Refer to the torque compensation gain adjustment shown in Figure 4.4.11.
  • Page 184 01-14 Input Voltage Setting 200V: 【 155.0~255.0 】V Range 400V: 【 310.0~510.0 】V The minimum input voltage of inverter is 0.1V. Set the inverter input voltage (E.g. 200V / 208V / 230V / 240V or 380V / 415V / 440V / 460V / 480V). This parameter is used as a reference for predefined V/F curve calculation (01-00 = 0 to E), over-voltage protection level, stall prevention, etc…...
  • Page 185 Group 02-IM Motor Parameter 02- 00 No-load Current Range 【0.01~600.00】A 02- 01 Rated Current Range 25%~200% of inverter’s rated current. 02-03 Rated Rotation Speed Range 【0~60000】rpm 02- 04 Rated Voltage 200V:【50.0~240.0】V Range 400V: 【100.0~480.0】V 02- 05 Rated Power Range 【0.01~600.00】KW 02-06 Rated Frequency Range...
  • Page 186 (4) Motor rated voltage (02-04) Set the motor rated voltage according to the motor nameplate. (5) Rated frequency of motor (02-06) Set the motor rated frequency according to the motor nameplate. (6) Rated rotation speed of motor (02-03) Set the motor rpm according to the motor nameplate. (7) No-load motor voltage (02-19) Parameter determines the rated flux during motor’s rated rotation in SLV control mode.
  • Page 187 (12) Motor no-load current (02-00). Value is calculated based on the motor rated frequency (17-05) and motor rated current (17-03). In V / F control mode, the output current is greater than the no-load current with slip compensation is enabled. Note: The value of 02-01 needs to be greater than the value set in parameter 02-00, otherwise warning message "SE01"...
  • Page 188 Group 03- External Digital Input and Output Parameters 03- 00 Multi-function terminal function setting – S1 03- 01 Multi-function terminal function setting – S2 03- 02 Multi-function terminal function setting – S3 03- 03 Multi-function terminal function setting – S4 03- 04 Multi-function terminal function setting –...
  • Page 189 【54】: Switch PID1 and PID2 【55】: RTC Time Enable 【56】: RTC Offset Enable 【57】: Forcing Frequency Run 【58】: Run Permissive Function 【63】: Switch to Tolerance Range of Constant Pressure 2 【64】: Reserved 【65】: Short-circuit braking 【66】: Reserved 【67】: Reserved 【68】: External Fault 2 【69】: External Overload *1: It can not be selected on the items 15, 19, 33, and 34 while using the permanent magnetic (PM) motor .
  • Page 190 Table 4.4.4 Multi-function digital input setting (03-00 ~ 03-05) (“O”: Enable, “X”: Disable) Function Control mode Value Description Name LCD Display V/F SLV 2-wire type 2-Wire 2- wire (ON : Forward operation (Forward command). (FWD-RUN) operation) 2-wire type 2-Wire 2- wire (ON : Reverse operation (Reverse command).
  • Page 191 Function Control mode Value Description Name LCD Display V/F SLV ON: Manual energy saving control is Manual Energy Energy saving based on the settings of 11-12 and Saving Function 11-18. PID Integral Reset PID I-Reset ON: PID integral value reset 22~23 Reserved Reserved Reserved...
  • Page 192 Function Control mode Value Description Name LCD Display V/F SLV ON: After power is input，the inverter ignores the operation command Unattended Start OFF: After power is input，the inverter will Protection (USP) return the operation status before power is cut off. 51~52 Reserved Reserved Reserved...
  • Page 193 Table 4.4.5 Multi-speed operation selection Multi-function digital input (S1 ~ S6) Multi-speed Multi-speed Multi-speed Multi-speed Speed Frequency selection frequency frequency frequency frequency frequency reference Frequency command 0 ( 05-01) or main speed frequency (04-05=0) Auxiliary speed frequency or (04-05≠0) Frequency command 1 (05-02) Frequency command 2 (05-03) Frequency command 3 (05-04)
  • Page 194 Figure 4.4.15 9-speed timing diagram *1. When 00-05=1, multi-speed frequency reference is set by analog input AI1 or AI2. 03-0X =06: Forward jog run command, uses jog frequency parameter 00-18. 03-0X =07: Reverse jog run command, uses jog frequency parameter 00-18. Notes: To excute the Forward jog or Reverse jog command need to set 00-02=1 at first.
  • Page 195 - It is required to use two terminals to run UP/ DOWN command when the inverter runs this command via the external multi-function digital input terminal and 00-02=1 (external terminals) & 00-05=2 (terminal command UP/DOWN) & 03-00~03-05=8 (UP command)/ 9 (DOWN command).
  • Page 196 Refer to 03-40 UP/ DOWN frequency width setting for using other functions of UP/ DOWN. (It is enabled in inverter software V1.4) Frequency reference retention is active when parameter 11-58 is set to 1 and the frequency reference is saved when power is lost and retrieved when power is restored. *1: When 11-58 = 1 and the operation command is active, the output frequency will accelerate to the previously stored frequency command.
  • Page 197 *2. When 11-58 = 0, and a run command is given and the acceleration / deceleration inhibit command is active, the frequency reference and output frequency will remain at zero. 03-0X =12: Main/Alternative Run command Switching Run command source is set by alternative run command (00-03) when function terminal is active. When function terminal is set to 27 (Local/ Remote control selection), the priority will higher than the switch of main/ alternative run command.
  • Page 198 03-0X =16: PID control disable. Note: The frequency will depend on parameter 00-05 (reference frequency) to determine the source of frequency input. Refer to the descriptions of parameter 00-05 and 00-06 for details. 03-0X =17: Fault reset The output becomes active when the inverter trips on a fault. Upon an inverter fault the inverter output will turn off (base block) and the keypad displays the dedicated fault message.
  • Page 199 03-0X =28: Remote mode selection Switch between terminal source and communication (RS-422/RS-485) source for frequency reference and operation command. In Remote mode, indicators of SEQ and REF are on; you can use terminals AI1 and AI2 to control the frequency command, and use terminals S1, S2 or communication terminal RS-485 to control the operation command.
  • Page 200 03-0X =30: Acceleration/ Deceleration Setting Command 2 When it is ON, the inverter will be active depends on the acceleration time 2 of 00-16 and deceleration time 2 of 00-17. 03-0X =31: Inverter overheat warning When input is active the inverter displays warning message "OH2" and continues operation. Deactivating the input reverts back to the original display.
  • Page 201 03-0X =50: Unattended Start Protection (USP) When input is active prevents inverter from starting automatically when a run command is present at time of power-up. Please refer to Fig.4.4.21a for more details. Figure 4.4.21a Unattended Start Protection 03-0X =53: 2-Wire Self Holding Mode (Stop Command). Refer to the “2-wire operation with hold function”...
  • Page 202 03-0X =63: Switch to Tolerance Range of Constant Pressure 2 When using in PUMP mode (23-00=1), the tolerance range of constant pressure (23-09) will be used for waking up the inverter. When digital input terminal enables, the tolerance range of constant pressure 2 (23-34) will be used.
  • Page 203 03- 09 Multi-function Terminal S1-S4 Type Selection 【xxx0b】：S1 A contact 【xxx1b】：S1 B contact 【xx0xb】：S2 A contact 【xx1xb】：S2 B contact Range 【x0xxb】：S3 A contact 【x1xxb】：S3 B contact 【0xxxb】：S4 A contact 【1xxxb】：S4 B contact 03- 10 Multi-function Terminal S5-S6 Type Selection 【xxx0b】：S5 A contact 【xxx1b】：S5 B contact Range 【xx0xb】：S6 A contact...
  • Page 204 【32】: Communication Control Contacts 【33】: RTC Timer 1 【34】: RTC Timer 2 【35】: RTC Timer 3 【36】: RTC Timer 4 【37】: Detection Output of PID Feedback Loss 【38】: Brake Release 【42】: Over-High Pressure 【43】: Over-Low Pressure 【44】: Loss of Pressure Detection 【45】: PID Sleep 【46】: Over-High Flow 【47】: Over-Low Flow...
  • Page 205 Function Control Mode Value Description Name LCD Display V/F SLV Automatic Auto Restart ON: the period of automatic restart Restart Reserved Reserved Reserved Baseblock Baseblock ON: During baseblock 10~11 Reserved Reserved Reserved Over-Torque Over Torque ON: Over torque detection is ON Detection Current Agree Current Agree ON: Output current >...
  • Page 206 Function Control Mode Value Description Name LCD Display V/F SLV Brake Release Brake Relase ON: Brake Release Over-High High PSI ON:High PSI Warning/Fault Pressure Over-Low Low PSI ON: Low PSI Warning/Fault Pressure Loss of Pressure Fb PSI ON: Fb PSI Fault Detection PID Sleep PID Sleep...
  • Page 207 03-1X=3: Setting Frequency Agree Output is active when the output frequency falls within the frequency detection width (03-14) of the set frequency detection level (03-13). 03-1X=4: Frequency detected 1 Output is active when the output frequency rises above the frequency detection level (03-13) + frequency detection width (o3-14) and deactivates when the output frequency falls below frequency detection level (o3-13).
  • Page 208 Figure 4.4.23 Zero-speed operation 03-1X=21: Inverter Ready Output is active when no faults are active and the inverter is ready for operation. 03-1X=22: Undervoltage Detection Output is active when the DC bus voltage falls below the low voltage detection level (07-13). 03-1X=23: Source of operation command Output is active in local operation command.
  • Page 209 03-1X=32: Communication control contacts Output is active when communication control is active. 03-1X=37: Detection Output of PID Feedback Loss When PID feedback loss occurs (refer to parameters setting 10-11~10-13), this function will be ON. 03-1X=38: Brake Release When this function is ON, Break release is enabled. Refer to parameters descriptions of 03-41~03-42. 03-1X=42: Over-High Pressure Refer to the setting of parameters 23-12~23-14 for the warning / fault.
  • Page 210 Range 【0.0~599.0】 Hz 03-45 Frequency Detection Width 2 【0.1~25.5】 Hz Range 03-46 Frequency Detection Level 3 Range 【0.0~599.0】 Hz 03-47 Frequency Detection Width 3 【0.1~25.5】 Hz Range 03-50 Frequency Detection Level 4 【0.0~599.0】 Hz Range 03-51 Frequency Detection Level 5 【0.0~599.0】...
  • Page 211 Function Detection operation of frequency confirmation Description Output frequency detection 1  signal is ON in acceleration when the output frequency rises above the frequency detection level (03-13) + frequency detection width (03-14). Output Output frequency detection 1  frequency signal is OFF in deceleration detection 1 when the output frequency...
  • Page 212 Function Detection operation of frequency confirmation Description Output frequency detection 5  signal is ON in acceleration when the output frequency rises above the frequency detection level 3 (03-46) + frequency detection width 3 (03-47). Output Output frequency detection 5 ...
  • Page 213 03-15 Current Agree Level Range 【0.1~999.9】 A 03-16 Delay Time of Current Agree Detection Range 【0.1~10.0】 Sec 03-53 Current Agree Level 2 Range 【0.0~999.9】A Note: The Maximum Value of 03-53 will be limited by Setting Value of 03-15  03-11=13: Relay is active when output current is larger than that in 03-15. ...
  • Page 214 Timing Diagram: 100% I Load Current 03-48 Operation Command 03-49 The continuous time set by parameter 03-49 is not 03-11 Constant reached, the relay is Relay 100msec disabled. 03-17 Setting of Mechanical Brake Release Level Range 0.00~599 .00 Hz 03-18 Setting of Mechanical Brake Operation Level Range 0.00~599...
  • Page 215 When 03-17≥03-18, timing diagram is as follows: 03-17 03-18 STOP Operation 03-11=14 03- 19 Relay (R1A-R3C) Type 【xxx0b】: R1A normally open 【xxx1b】: R1A normally close 【xx0xb】: R2A normally open 【xx1xb】: R2A normally close Range 【x0xxb】: R3A normally open 【x1xxb】: R3A normally close R4A normally open R4A normally close 【x0xxb】:...
  • Page 216 03- 30 Pulse Input Selection 【0】: Common Pulse Input Range 【1】: PWM (Pulse Width Modulation) *1: It is new added in inverter software V1.4. There are two modes in pulse input selection: 03-30=0: Common Pulse Input Pulse Input (PI) = the selected frequency divided by pulse input scaling (set by 03-31), corresponding to the maximum output frequency of motor 1 (01-02).
  • Page 217 03-31 Pulse Input Scaling Range 【5 0~32000 】Hz Pulse input scaling, 100% = Maximum pulse frequency. Pulse Input Gain 03- 32 【 0.0~1000.0 】% Range Target value (03-03) in % = Pulse input frequency scaled to 100% based on maximum pulse frequency (03-31) times the gain (03-32) + bias (03-33).
  • Page 218 03- 37 Timer ON Delay (DI/DO) Range 【 0.0~6000.0 】Sec 03-38 Timer OFF Delay (DI/DO) Range 【 0.0~6000.0 】Sec Enable the timer function be setting one of multi-function input parameters 03-00~03-05 (S1 to S6) to 35 (timer function input) and one of multi-function output parameters 03-11, 03-12, 03-39 (R1A-R1C to R3A- R3C) to 27 (timer function output).
  • Page 219 Upper limit of frequency Real Output reference Frequency △Hz Lower limit of frequency reference Terminal S1 Terminal S2 Mode3: When 03-40 is not set to 0Hz and terminal conduction time is larger than 2 sec, frequency variation depends on acceleration/ deceleration. Setting Frequency （Hz）...
  • Page 220 03- 41 Torque Detection Level Range 【0~150】% 03-42 Delay Time of Braking Action Range 【0.00~65.00】Sec *1: It is new added in inverter software V1.4. Function of Brake Release: It requires function of frquecny agree to use, shown as the following figure. When output frequency is larger than frequency detection level (03-13) and output torque is larger than torque detection level (03-41) during Inverter operation, it will delay braking action delay time (03-42) and then release brake.
  • Page 221 Ex 1：  03-43=1(Acceleration/ Deceleration Time 2)  Acceleration/ Deceleration Time 1 ＞ Acceleration/ Deceleration Time 2 Upper Limit of Frequency UP/DOWN Reference △Hz △ H1 Command Slope Frequency △Hz Lower Limit of △ H2 Frequency Reference Upper Limit of Frequency Reference △...
  • Page 222 Ex2：  03-43=1(Acceleration/ Deceleration Time 2)  Acceleration/ Deceleration Time 1 ＜ Acceleration/ Deceleration Time 2 Upper Limit Frequency UP/DOWN reference △Hz △ H1 Command Slope Frequency Lower Limit △ H2 Frequency reference Upper Limit Frequency reference △H4 △ H3 Output Frequency Lower Limit...
  • Page 223 Group 04 External Analog Input and Output Parameters 04- 00 AI Input Signal Type 【0】: AI1 0~10V AI2 0~10V 【1】: AI1 0~10V AI2 4~20mA 【2】: Reserved Range 【3】: Reserved 【4】: AI1 4~20mA AI2 0~10V 【5】: AI1 4~20mA AI2 4~20mA AI Input Signal Type on I/O expansion card 04- 09 【0】: AI3 0~10V Range...
  • Page 224 Range 【0.0~1000.0】% 04- 23 AI3 Bias Range 【-100.0~100.0】% *1: The parameters are available when the I/O expansion card installed. For Standard H & C type: Refer to the followings for the details of parameter 04-00 (AI input signal type) AI2=0~10V, Set 04-00=0, tune SW2 on the control board ro V. AI2=0~20mA, Set 04-00=0, tune SW2 on the control board to I.
  • Page 225 Frequency Frequency Reference Reference Bias = positive 200% +100% Bias = 0% Gain: 200% Gain: 100% 100% Bias = Negative Terminal Terminal AI1,AI2 AI1,AI2 -10V -10V analog input (4mA) analog input (4mA) (20mA) (20mA) -200% 100% Gain Bias Figure 4.4.26 Gain and bias operations (for frequency reference signal) 04-04 ( AI negative characteristics ) Through the following figure negative characteristics diagram find out the AI Input 10V, -10V, or 20mA input relative frequency reference to be used for the ratio of maximum output frequency (set the maximum...
  • Page 226 (1) AI1 signal filtering time (04-01) (2) AI2 signal filtering time (04-06) (3) AI3 signal filtering time (04-21) All analog inputs (AI1, AI2, AI3) have a 1 order programmable input filter that can be adjusted when noise is present on each of the incoming analog signal to prevent erratic drive control. The filter time constant (range: 0.00 to 2.00 seconds) is defined as the time that the input step signal reaches 63% of its final value.
  • Page 227 Function Control mode Value Description V/F SLV PM Name LCD Display Change over-torque detection Over-Torque Detection level based on over-torque Over Tq Level Level detection level, at this time, 08-15 is disabled. Adjust the action level (30% ~ Stall Prevention Level 200%) of stall prevention in Run Stall Level During Running...
  • Page 228 Example: When the internal gain of AI1 (04-02) is set to 100% and AI2 to 5V (for example FGAIN = 50%), the reference frequency of terminal AI1 will be 50%, as shown in Fig. 4.4.29. Figure 4.4.29 Frequency reference gain adjustment (example) 04-05/04-10=2: Frequency Reference bias (FBIAS) Multi-function analog input terminal AI2 can be used to adjust the frequency reference bias of AI1.
  • Page 229 The maximum output voltage will be limited by 01-03, Vmax = 100% Figure 4.4.32 Bias adjustment 04-05/04-10=4: Acceleration and deceleration coefficient (K) Multi-function analog input AI2/AI3 can be used to adjust the acceleration and deceleration time coefficient. The actual acceleration and deceleration time is calculated as follows: Acceleration / Deceleration time (00-14 ~ 00-17, 00-21~ 00-24) Actual accel /decel time = Acceleration/ Deceleration time setting is 100% (00-14~00-17, 00-21~00-24).
  • Page 230 Figure 4.4.34 DC braking current adjustment 04-05/04-10=6: Over-torque detection level Multi-function analog input AI2/AI3 can be used to adjust the over-torque detection level. 100% of inverter rated current (V/F control mode) 100% motor rated torque (SLV control mode) If the multi-function analog input is used to adjust the over-torque level, the internal over-torque detection level (08-15) is disabled.
  • Page 231 Figure 4.4.36 Stall prevention level adjustment during operation 04-05/04-10=8: Frequency lower limit Multi-function analog input AI2/AI3 can be used to adjust the lower limit of frequency reference. Maximum output frequency (Fmax, 01-02) = 100%. The actual lower limit is determined by the maximum value of 00-13 (frequency lower limit) and level of the multi-function analog input AI2/AI3.
  • Page 232 04-05/04-10=9: Jump frequency 4 Multi-function analog input AI2/AI3 can be used to adjust Jump frequency 4. Maximum output frequency (01-02, Fmax) = 100%. Setting 11-08 ~ 11-10 to 0.0Hz turns of the Jump frequency function. Figure 4.4.38 Jump frequency 4 setting operation 04-05=10 04-10=10: Added to AI1 Multi-function analog input...
  • Page 233 04-05=14: Positive / negative torque limits Multi-function analog input AI2 can be used to adjust both the positive and negative torque limit. For more details on torque limits, please refer to parameter group 21 - torque control group. 04-05=15: Reserved 04-05=16: Torque compensation of speed control Multi-function analog input AI2 can be used to adjust the torque compensation in closed loop vector mode.
  • Page 234 【0】: AO1 0~10V AO2 0~10V 【1】: AO1 0~10V AO2 4~20mA Range 【2】: AO1 4~20mA AO2 0~10V 【3】: AO1 4~20mA AO2 4~20mA For the analog output and related parameters, refer to Fig.4.4.40. Figure 4.4.40 Analog outputs and related parameters Analog output AO1 and AO2 adjustment (04-12, 04-13 and 04-17, 04-18) Signal: Use parameter 04-11 to select the analog output signal for AO1 and parameter 04-16 to select the analog output signal for AO2.
  • Page 235 Table 4.4.9 (04-11 and 04-16) Selection of analog output terminals function Control Mode 04-11, 04-16 Function Monitoring Parameters Parameter setting (Keypad display) Group 12 Output Freq 12-17 Freq Ref 12-16 Output Voltage 12-19 DC Voltage 12-20 Output Current 12-18 Output KW 12-21 Motor Speed 12-22...
  • Page 236 Group 05 Multi-Speed Parameters 05- 00 Acceleration and Deceleration Selection of Multi-Speed 【0】 ：Acceleration and deceleration time are set by 00-14 ~ 00-24 Range 【1】 ：Acceleration and Deceleration Time are set by 05-17 ~ 05-48 05-00=0: Standard Acceleration and deceleration times parameters 00-14 ~ 00-17 / 00-21 ~ 00-24 are used for multi-speed 0 ~ 15.
  • Page 237 Acceleration / Deceleration Calculation Mode 1: If the run command is cycled on and off, acceleration and deceleration time (a ~ f) is calculated based on the active speed command as follows: 05-03 05-02 05-01 Stop Stop Stop Terminal S1 Terminal S2 Terminal S3 Terminal S4...
  • Page 238 Acceleration / Deceleration Calculation Mode 2: If the run command is remains on, acceleration and deceleration time (a ~ f) is calculated based on the active speed command as follows: 05-03 05-02 05-04 05-06 05-01 05-05 Stop Terminal S1 Terminal S2 Terminal S3 Terminal S4 Terminal S5...
  • Page 239 05-05 *Frequency Setting of Speed- Stage 4 Range 【0.0~400.00】 Hz 05-06 *Frequency Setting of Speed- Stage 5 Range 【0.0~400.00】 Hz 05-07 *Frequency Setting of Speed- Stage 6 Range 【0.0~400.00】 Hz 05-08 *Frequency Setting of Speed- Stage 7 Range 【0.0~400.00】 Hz 05-09 *Frequency Setting of Speed- Stage 8 Range...
  • Page 240 05-19 Acceleration time setting for multi speed 1 Range 【 0.1~6000.0 】 Sec 05-20 Deceleration time setting for multi speed 1 Range 【 0.1~6000.0 】 Sec 05-21 Acceleration time setting for multi speed 2 【 0.1~6000.0 】 Sec Range 05-22 Deceleration time setting for multi speed 2 Range 【...
  • Page 241 05-35 Acceleration time setting for multi speed 9 Range 【 0.1~6000.0 】 Sec 05-36 Deceleration time setting for multi speed 9 【 0.1~6000.0 】 Sec Range 05-37 Acceleration time setting for multi speed 10 Range 【 0.1~6000.0 】 Sec 05-38 Deceleration time setting for multi speed 10 Range 【...
  • Page 242 Automatic Program Operation Parameters Group 06 06- 00 Automatic Operation Mode Selection 【0】: Disable 【1, 4】: Execute a single cycle operation. Restart speed is based on the previous stopped speed. 【2, 5】: Execute continuous cycle operation. Restart speed is based on the previous cycle stop speed.
  • Page 243 Automatic operation time settings 06-16 Time Setting of Operation -Stage 0 06-17 Time Setting of Operation -Stage 1 06-18 Time Setting of Operation -Stage 2 06-19 Time Setting of Operation -Stage 3 06-20 Time Setting of Operation -Stage 4 06-21 Time Setting of Operation -Stage 5 06-22 Time Setting of Operation -Stage 6...

  • Page 244: Parameter Settings

    Parameter Settings: 06-00 = 1 (Single cycle operation) 06-32~06-34 = 1 (Forward for operation stage 0 - 2) 06-47 = 2 (Reversal for operation stage 15) 06-35~06-46 = 0 (Stop for operation frequency stage 3 - 14) 05-01 = 15 Hz (Operation frequency stage 0: 15 Hz) 06-01 = 30 Hz (Operation frequency stage 1: 30 Hz) 06-02...
  • Page 245 Figure 4.4.43 Periodic automatic operation Example 3: Automatic operation mode – Single cycle and continue running at last speed of the cycle In this example the inverter executes a single cycle and continue running at last speed of the cycle. Figure 4.4.44 Single cycle automatic operation (continuous) 06-00= 1 to 3: After a stop the inverter will start with the incomplete step when the run command is re-applied.
  • Page 246 Group 07: Start /Stop Parameters 07- 00 Momentary Power Loss/Fault Restart Selection 【0】：Disable Range 【1】：Enable 07-00=0: Inverter trips on “UV” fault if power loss time is greater than 8ms. 07-00=1: Inverter restarts after restarting the power at the momentary power loss. Note: When 07-00=1, inverter restore automatically the motor rotation after restarting the power even if momentary power loss occurs.
  • Page 247 Please refer to Figure 4.4.46 for the automatic restart operation. Figure 4.4.46 Auto-restart operation The automatic restart function is active for the following faults. Please note that when the fault is not listed in the table the inverter will not attempt an automatic restart. Parameter Numbers of Faults...
  • Page 248 07- 05 Automatic start delay at power up Range 【1.0~300.0】 Sec When 07- 04 = 0, if power supply is on, the inverter automatically start at power up and it will count the delay time set by 07–05. The inverter starts running only when the delay time ends. ！Warning: When 07- 04 = 0 and run command source is set to external control (00- 02/00- 03 = 1), if ...
  • Page 249 Output frequency 07 - 06 (Braking Start Frequency) Braking Braking or 01 - 08 (Fmin) Braking Braking Time 07-34 07-16 07-35 07-08 Figure 4.4.47b PMSLV braking action 07- 07 DC Injection Braking Current Range 【 0~100 】% DC Injection braking current as percentage of the inverter rated current. Increasing this level will increase the amount of heat generated by the motor windings.
  • Page 250 Output 07-16 Frequency The large of 01-08 or 07-06 01-08 07-06 (Fmin) Motor 07-08 Speed Braking time Command Figure 4.4.47c DC braking operation DC braking operation can be controlled via any one of the multi-function input terminals (03-00 to 05) function 33.
  • Page 251 When the output frequency reaches the DC braking stop frequency (07-06) or the minimum output frequency (01-08), DC injection braking is activated and the motor stops. Output frequency when stop command is issued Deceleration time = × deceleration time setting Maximum output frequency F (01-02) Note: S curve setting will add to the overall stop time...
  • Page 252 07-09=2: DC braking to stop When a stop command is issued, the inverter will turn off the output (Baseblock) and after the minimum Baseblock time (07-18) has expired activate DC braking (07-07). Refer to Fig.4.4.50. The DC braking time (t ) of Figure 4.4.50 is determined by the value of 07-08 (DC Braking start time) DCDB and the output frequency at the time the stop command was issued.
  • Page 253 07- 13 Low Voltage Detection Level 【 200V 】: 150~300V Range 【 400V 】: 300~600V 07- 25 Low voltage Detection Time Range 【0.00~1.00】Sec Adjust the 07-13 voltage level from 150 to 300 Vdc (200V class) or from 300 to 600 Vdc (400V class). When the AC input voltage is lower than the 07-13 value (07-13/ 1.414 = AC voltage detection level) for the time specified in 07-25 the low-voltage error "UV"...
  • Page 254 Figure 4.4.52 Pre-excitation operation 07- 18 Minimum Base block Time Range 【 0.1~5.0 】Sec In case of a momentary power failure, the inverter continues to operate after the power has been restored when parameter 07-00 is set to 1. Once the momentary power failure is detected; the inverter will automatically shut down the output and maintain B.B for a set time (07-18).
  • Page 255 07- 19 Direction-Detection Speed Search Operating Current Range 【0~100】% 07- 20 Speed Search Operating Current Range 【0~100】% 07- 21 Integral Time of Speed Searching Range 【0.1~10.0】Sec 07- 22 Delay Time of Speed Search Range 【0.0~20.0】Sec 07-23 Voltage Recovery Time Range 【0.1~5.0】Sec 07- 24 Direction-Detection Speed Search Selection...
  • Page 256 Notes: Speed Search Operation - The speed search cannot be used when the motor rated power is greater than the inverter rated power. - The speed search cannot be used when the motor rated power is two inverter sizes smaller than the inverter currently used.
  • Page 257 07-24=1: Enable Direction-Detection Speed Search At start the current controller will send a step current to the motor (07-19) to determine the motor direction. Once direction is determined the current controller will perform a speed search using speed search operating current defined in parameter 07-20. Speed search is executed after a momentary power loss (external speed search command 2, 03-00 to 03-05 = 34) or from max.
  • Page 258 base block command is removed the inverter will accelerate from min. frequency. The inverter has no choices but can only normally start when using permanent magnetic motor. ■ Speed search based on current detection (a) Speed search at starting Figure 4.4.55 Speed search at starting (b) Speed search in recovery period of momentary power failure Figure 4.4.56 Speed search in recovery period of momentary power failure Notes:...
  • Page 259 07- 29 Run Command Available during DC Braking 【0】: Disable (Run command isn’t available until the DC braking is completely done) Range 【1】: Enable After DC braking action starts, if run command selection is set to 0, it will not run until DC braking action ends.
  • Page 260 Group 08 Protection Parameters 08- 00 Stall Prevention Function 【xxx0b】: Stall prevention is enabled in acceleration. 【xxx1b】: Stall prevention is disabled in acceleration. 【xx0xb】: Stall prevention is enabled in deceleration. 【xx1xb】: Stall prevention is disabled in deceleration. Range 【x0xxb】: Stall prevention is enabled in operation. 【x1xxb】: Stall prevention is disabled in operation.
  • Page 261 Figure 4.4.57 Stall prevention during acceleration If the motor is used in the constant power (CH) region, the stall prevention level (08-01) is automatically reduced to prevent the stall. Stall prevention level during acceleration (Constant horsepower) Stall Prev. Lev. Acceleration (CH) = Stall prevention level in acceleration (08-01) x Fbase (01-12) Output frequency Parameter 08-21 is the stall prevention limit value in Constant Horsepower region.
  • Page 262 Table 4.4.10 Stall prevention level Inverter model 08-02 default value 200V class 385VDC 400V class 770VDC Note: When using external braking (braking resistor or braking module) disable stall prevention during deceleration (08-00 to xx1xb). Figure 4.4.59 Stall prevention selection in deceleration Stall prevention selection during run (08-00=x0xxb) Stall prevention during run can only be used in V/F control mode for induction motor.
  • Page 263 Load 08-03 (Hysteresis) Inverter Output Current Output (00-15) Frequency dec1 (00-17) dec2 08-22 (detection time) Figure 4.4.60 Stall prevention selection in operation 08- 05 Selection for Motor Overload Protection (OL1) 【xxx0b】： Motor Overload Protection is disabled. 【xxx1b】： Motor Overload Protection is enabled. 【xx0xb】：...
  • Page 264 With hot start enabled (08-05 = xx1xb), motor overload protection occurs in 3 and a half minutes when operating the motor at 150% of the motor rated current at an output frequency greater than 60Hz. Refer to the following Fig.4.4.61 for an example of motor overload protection standard curve. And refer to the setting of 08-07 (Motor overload (OL1) protection level), the overload curve will be different.
  • Page 265 08-07=2:    Figure 4.4.61 Motor overload protection curve (example: standard motor) When using force cooled motors (Special inverter motor), thermal characteristics are independent of the motor speed, set 08-05 = x1xxb. When 08-05 = x1xxb, overload protection function is based on motor rated current for output frequencies between 6 and 60Hz.
  • Page 266 08- 06 Start-up mode of overload protection operation (OL1) 【0】： Stop Output after Overload Protection Range 【1】： Continuous Operation after Overload Protection. 08-06=0: When the inverter detects a motor overload the inverter output is turned off and the OL1 fault message will display on the keypad.
  • Page 267 08- 13 Selection of Over-Torque Detection 【0】: Over-Torque Detection is Disabled. Range 【1】: Start to Detect when Reaching the Set Frequency. 【2】: Start to Detect when the Operation is Begun. 08- 14 Selection of Over-Torque Operation 【0】: Deceleration to Stop when Over- Torque is Detected. 【1】: Display Warning when Over- Torque is Detected.
  • Page 268 Inverter output current ( or motor output torque) Detection level (08-15) 10% hystersis width Overtorque detection signal 08-16 08-16 Figure 4.4.63 Over-torque detection operation Low-torque detection Parameter 08-18 selects low-torque detection function. An low-torque condition is detected when the output current / torque falls below the level set in parameter 08-19 (low-torque detection level) for the time specified in parameter 08-20 (Low-torque detection time).
  • Page 269 ｝ 03-11 ｝ 03-12 ｝ 03-39 Figure 4.4.65 Over-torque / low torque detection multi-function digital output terminal 08- 23 Ground Fault (GF) Selection 【0】: Disable Range 【1】: Enable If the inverter leakage current is greater than 50% of inverter rated current and the ground fault function is enabled (08-23), the keypad will display a "GF Ground Fault"...
  • Page 270 08- 37 Fan Control Function 【0】: Start at Operation 【1】: Permanent Start Range 【2】: Start at High Temperature 08- 38 Delay Time of Fan Off Range 【0~600】Sec 08-37=0: Start at Operation Fan starts while inverter is running. If the inverter stops over the delay time of fan off (08-38), fan is off. 08-37=1: Permanent Start When the inverter is at power on, fan will start permanently.
  • Page 271 reset ‘’OH4 Motor overheat.’’ Note: The stop mode of the inverter fault is set by 08-35. 08-35=1: Deceleration to stop when the inverter fault occurs. 08-35=2: Coast to stop when the inverter fault occurs Notes: - If thermistor of PTC does not connect with MT and GND, the keypad will display an “OH4 Motor overheat.”...
  • Page 272 Temperature agree level 08 - 46 【0 ~ 254】°C Range Temperature reset level 08 - 47 【0 ~ 254】°C Range Note: 08-47 maximum value will be limited by 08-46 set value The inverter temperature agree and reset level selection ‧ 03-11 set to【59】: ‧...
  • Page 273 When 08-48=1, Fire Mode is enabled.  When fire mode is enabled, S6 will be defined to digital input of fire mode (03-0X=47). When fire mode is enabled, inverter will become to fire mode. No matter inverter is running or stopping, run and frequency command source will be covered by the setting of fire mode, keypad display will show “...
  • Page 274 08 – 59: Fire Mode Motor Direction  When fire mode is enabled, motor direction will base on the setting of 08-59. 08 – 60: Fire Mode Password  When fire mode is enabled, use can set password in parameter 08-60, please refer the process of parameter 13-07.
  • Page 275 08 – 56 Detection Level of Fire Mode AI2 Signal 【0~100】% Range 08 - 57 Delay Time of Fire Mode AI2 Signal Loss 【0.0~10.0】Sec Range 08 - 58 Selection of Fire Mode AI2 Signal Loss 【0】：Keep Running 【1】：Fire Mode Speed(08-52) Range 【2】：Max.
  • Page 276 Group 09: Communication Parameters 09- 00 INV Communication Station Address 【 1~31 】 Range 09- 01 Communication Mode Selection 【0】: MODBUS 【1】: BacNET Range 【2】: MetaSys 【3】: PUMP in Parallel Connection 09- 02 Baud Rate Setting (bps) 【0】: 1200 【1】: 2400 【2】: 4800 Range 【3】: 9600...

  • Page 277: Specification

     Monitor inverter signals  Read and write parameters.  Reset fault  Control multi-function inputs Modbus (RS-485) communication specification: Items Specification Interface RS-485 Communication type Asynchronous (start - stop synchronization) Baud rate: 1200, 2400, 4800, 9600, 19200 and 38400 bps Data Length: 8 bits (Fixed) Communication parameters Parity: options of none, even and odd bit.
  • Page 278 09-05: Communications Data Bits Selection = 0: 8 bits data = 1: 7 bits data 09-06: RS-485 communication error detection time 09-07: Stop selection of RS-485 communication failure = 0: Deceleration to stop by deceleration time 00-15 = 1: Coast to stop = 2: Deceleration to stop using the deceleration time of 00-26 (emergency stop time) = 3: Continue to operate (only shows a warning message, press the stop button to stop operation) = 4: Run the frequency command given by AI2 (After setting the Communication Error Detection Time...
  • Page 279 For normal use of PID, set 10-00 to 4 and set PID target value in parameter 10-02. When 10-00=4, in addtition to the percentage setting of 10-02 (PID target value), it allows PID setting (12-38) in the main screen monitor. The maximum target value is set via parameter 10-33 (PID maximum feedback value), the decimals are set via parameter 10-34 (PID decimal width) and the unit is set via parameter 10-35 (PID unit).
  • Page 280 Main Screen Monitoring will be changed to PID Setting (12-38). Sub-Screen Monitoring 1 will be changed to PID Feedback (12-39). Sub-Screen Monitoring 2 will be changed to Output Frequency (12-17). At this time, if the setting is disabled, it will be switched automatically back to frequency command as the main page.
  • Page 281 Integral control: The output of this control is the integral of the error signal (difference between set value and feedback value) and is used to minimize the offset signal that is left over from the gain control. When the integral time (I) is increased, the system response becomes slower. Differential control: This control is the inverse from integral control and tries to guess the behavior of the error signal by multiplying the error with the differential time.
  • Page 282 Figure 4.4.70 Basic PID control PID Setup Enable PID control by setting parameter 10-03, PID target value (10-00) and PID feedback value (10-01). 10-00: PID target value = 0: keypad given = 1: analog AI1 given (default) = 2: analog AI2 given = 3: Reserved = 4:10-02 10-01: PID feedback value...
  • Page 283 PID Control Setting PID control block diagram. The following figure shows the PID control block diagram. Figure 4.4.72 PID control block diagram PID Tuning Use the following procedures to start PID control, (1) Enable PID control (set 10-03 to a value greater than "xxx0b"). (2) Increase the proportional gain (10-05) to the highest value possible without causing the system to become unstable.
  • Page 284 xx1xb: PID output reversal). When the PID output is set for reverse operation the output frequency decreased when the PID target value increases. PID feedback value can be adjusted using parameter 10-04 (PID feedback gain) as well as with the analog input gain and bias for terminal AI1 or AI2.
  • Page 285 Stabilize PID control Output After To quickly stabilize the PID control, reduce the Before integral time (I) and increase the differential time (D) in case overshoot occurs. Reduce long-period oscillation Output Before After Adjust the integral time (I) in case of long-periodical system oscillation.
  • Page 286 Figure 4.4.73 PID feedback loss detection 10-17 *Start Frequency of PID Sleep 【 0.00~599.00 】Hz Range 10-18 Delay Time of PID Sleep Range 【 0.0~255.5 】Sec 10-19 *Frequency of PID Waking up 【 0.00~599.00 】Hz Range 10-20 Delay Time of PID Waking up Range 【...
  • Page 287 Figure 4.4.74: (a) PID control bock diagram Figure 4.4.74: (b) Timing diagram PID sleep / wakeup Figure 4.4.74: (c) Timing diagram of PID sleep compensation frequency/ wakeup Notes: Refer to Fig. 4.4.74: (b) for parameter 10-40=0. The PID sleep timer is enabled when the output frequency (Fout) falls below the PID sleep frequency (10-17).
  • Page 288 sleep mode by sleep frequency. Ex1: Sleep mode is only allowed in positive direction and if 10-25=1 (Allow Reversal Output), the sleep mode needs to be turned off. Parameter 10-00 and 10-01 can not be set in the same source. If they are set in the same value, “SE05”...
  • Page 289 10-30 Upper Limit of PID Target Range 【 0 ~ 100 】% 10-31 Lower Limit of PID Target Range 【 0 ~ 100 】% PID target value will be limited to the upper and lower limit range of PID target. 10- 32 PID Switching Function 【0】: PID1...
  • Page 290 10- 36 PID2 Proportional Gain (P) Range 【 0.00~10.00 】 10- 37 PID2 Integral Time (I) Range 【 0.0~100.0 】Sec 10- 38 PID2 Differential Time (D) Range 【 0.00~10.00 】Sec Refer to the PID function for more details of PID2 description. 10- 39 * PID Output Frequency Setting during disconnection Range...
  • Page 291 10- 47 Proportioanl Gain (P) of Fire Mode 【0.00~10.00】 Range 10- 48 Integral Time (I) of Fire Mode 【0.0~100.0】Sec Range 10- 49 Differential Time (D) of Fire Mode 【0.00~10.00】Sec Range  PID functions of ire mode, please refer to parameter group 08. 4-202...
  • Page 292 Group 11: Auxiliary Parameters 11- 00 Direction Lock Selection 【0】: Allow Forward and Reverse Rotation 【1】: Only Allow Forward Rotation Range 【2】: Only Allow Reverse Rotation If motor operation direction is set to 1 or 2, the motor can only operate in that specific direction. Run commands in the opposite direction are not accepted.
  • Page 293 11- 02 Soft PWM Function Selection 【0】: Disable Range 【1】: Soft PWM 1 【2】: Soft PWM 2 11-02=0: Soft -PWM control disabled. 11-02=1: Soft -PWM control enabled. Soft-PWM control can reduce the ‘metal’ noise produced by the motor, more comfortable for the human ear. At the same time, Soft-PWM also limits RFI noise to a minimum level.
  • Page 294 11- 03 Automatic Carrier Lowering Selection 【0】: Disable Range 【1】: Enable 11-03=0: Automatic carrier frequency reduction during an overheat condition is disabled. 11-03=1: Carrier frequency is automatically lowered in case the inverter heatsink overheats and returns to carrier frequency set in parameter 11-01 when the inverter temperature returns to normal. See section 3.5 for more information.
  • Page 295 Figure 4.4.77 Jump frequency operation Jump frequency via Analog Input. Set parameter 04-05 (AI2 function selection) 04-10 (AI2 function selection) to 9 (frequency jump setting 4) for controlling the jump frequency via analog input AI2. Refer to Fig. 4.4.38. Note: When jump frequency overlap the sum of the overlapped jump frequencies will be used as the jump frequency range.
  • Page 296 The parameter of automatic energy saving function has been set at the factory before shipment. In general, it is no need to adjust. If the motor characteristic has significant difference from the TECO standard, please refer to the following commands for adjusting parameters: Enable Automatic Energy Savings Function (1) To enable automatic energy saving function set 11-19 to 1.
  • Page 297 In certain applications the optimum AES voltage needs to be adjusted in order to achieve optimum energy savings. Use the following AES parameters for manual adjustment: 11-21: Voltage limit value of AES commissioning operation Set the voltage upper limit during automatic energy saving. 100% corresponds to the settings of parameter 01-03 (Maximum Output Voltage) depending on the inverter class used.
  • Page 298 11- 29 Auto De-rating Selection 【0】: Disable Range 【1】: Enable The automatic de-rating function automatically reduces the output frequency by 30% of the nominal motor speed when the inverter detects an overheat condition (heatsink). Automatic de-rating function depends on the automatic carried frequency reduction selection (11-03). If automatic carrier frequency reduction is disabled (11-03=0), the output frequency is reduced by 30% of the nominal motor speed when an overheat condition is detected.
  • Page 299 Notes: - In V/F control mode if the speed and torque are constant, the variable carrier frequency mode (11-01=0) can be selected to reduce the carrier frequency based on output frequency. - If the carrier frequency proportional gain (11-32) > 6 and 11-30 < 11-31, error message "SE01" out of range will appear on the keypad.
  • Page 300 Figure 4.4.80.a Stamping Operation Over-voltage prevention (OVP) function monitors the DC-bus voltage and adjusts the speed reference, acceleration and deceleration rate, to prevent the inverter from tripping on an overvoltage. When the speed reference is reduced, the motor will start to decelerate. When the inverter is operating at a fixed output frequency and excessive regenerative energy back to the inverter is detected the inverter will accelerate the motor in order to reduce the DC-bus voltage.
  • Page 301 - Monitor the DC voltage filter output by 12-20 (DC voltage filter value). - Set the DC voltage filter decrease rate (11-34) to a greater value than the value of the DC voltage filtering increase rate (11-33). 2) When the inverter is operation at a fixed output frequency, the OVP function will monitor the DC-bus voltage to detect regenerative operation.
  • Page 302 When 11-40=2: OV prevention Mode 2 The process of OV prevention mode 2 is the same as that of OV prevention mode 1 but it strengthens more the part of DC BUS over the deceleration stop voltage of OV prevention (11-39) in Fig.4.4.80.c. It can accelerate frequency compensation to avoid OV protection by increasing frequency gain of OV prevention 2 (11-28).
  • Page 303 Figure 4.4.81 Operation for reference frequency loss 11- 43 Hold Frequency at Start Range 【 0.0~599.0 】Hz 11- 44 Frequency Hold Time at Start Range 【 0.0~10.0 】Sec 11- 45 Hold Frequency at Stop Range 【 0.0~599.0 】Hz 11- 46 Frequency Hold Time at Stop Range 【...
  • Page 304 - The hold function at stop is inactive when the hold frequency at stop (11-45) is set to a value less than Fmin (01-08). 11- 47 KEB Deceleration Time Range 【 0.0~25.5 】Sec 11- 48 KEB Detection Level 200V :【 190~210 】V Range 400V :【...
  • Page 305 11- 51 Braking Selection of Zero Speed 【 0 】: Disable Range 【 1 】: Enable 11-51: Operation selection of zero-speed braking In V/F control mode, the DC braking operation can be used to the motor shaft. Set 11-51 to select zero-speed braking operation to 1 to enable this function. To use DC braking operation set parameter 00-02 (operation command selection) to 1 and parameter 00-05 (frequency reference selection) to 1, the operation command and frequency reference are now set for external control.
  • Page 306 11- 56 UP/DOWN Selection 【 0 】: When UP/DOWN in Keypad is Disabled, it will be Enabled if Pressing ENTER after Frequency Modification. Range 【 1 】: When UP/DOWN in Keypad is Enabled, it will be Enabled upon Frequency Modification. 11-56= 0: Changing the reference frequency on the keypad in UP/DOWN control requires the ENTER button to be pressed for the inverter to accept the modified reference frequency.
  • Page 307 11- 59 Gain of Preventing Oscillation Range 【0.00~2.50】 Gradually increase the setting value with the unit of 0.01 when the motor is driven leading to the occurrence of oscillation under the state of normal duty. 11- 60 Upper Limit of Preventing Oscillation Range 【0~100】% Function of prevention of oscillation upper limit is required to be within the setting value.
  • Page 308 4-219...
  • Page 309 Group 12: Monitoring Parameters 12- 00 Display Screen Selection (LED) Highest bit => 0 0 0 0 0 <= lowest bit The value range of each bit is 0~7 from the highest bit to the lowest bit, 【0】: No display 【1】: Output Current Range 【2】: Output Voltage...
  • Page 310 12- 05 Status Display of Digital Input Terminal (LED/LCD) Range Read-only Terminals S1-S6 are represented using two segments of each digit. Segment turns on when input is active. The bottom segments of each of the first three digits are used to represent the digital outputs (R1, R2, R3). Segments turn on when output is active.
  • Page 311 12- 81 Relay Card Display (LED/LCD) Range Readable only (only for keypad）   Please refer to parameter group 24. 10-03=xxx1b 1 to 8 Relay card is installed. 24-00=1 24-07=0: Relay is ON and RUN. Display sequency: LED display (without output): LCD display: 0：OPE N 1：CLOSE...
  • Page 312 LED display (when input and output is active): R1 R2 R3     Note: Refer to section 4.3 for other monitor parameters 12-11~12-82. Monitor parameters 12-67 (KWHr) and 12-68 (MWHr) is the display of accumulative energy. Note: Parameter 11-54 can clear the monitor parameter. Monitor parameter 12-76 (No-load voltage) is required to refer to the descriptons of parameter 02-09(Motor 1 excitation current) and 17-09 (Motor excitation current).
  • Page 313 Group 13 Maintenance Function Group 13- 00 Inverter Rating Selection Range 00H~FFH 13- 00 display 13- 00 display Inverter model Inverter model F510-2001-XXX F510-4001-XXX F510-2002-XXX F510-4002-XXX F510-2003-XXX F510-4003-XXX F510-2005-XXX F510-4005-XXX F510-2008-XXX F510-4008-XXX F510-2010-XXX F510-4010-XXX F510-2015-XXX F510-4015-XXX F510-2020-XXX F510-4020-XXX F510-2025-XXX F510-4025-XXX F510-2030-XXX F510-4030-XXX F510-2040-XXX...
  • Page 314 13- 06 Parameters Locked 【0】: Only parameter 13-06 and frequency command parameters in main screen are writable Range 【1】: Only user parameter is enabled. 【2】: All parameters are writable. When 13-06=0, only parameter 13-06 and frequency command parameter in main screen can be set but other parameters are read-only.

  • Page 315: Password Input

    Second step: DSP/ READ/ ENTER ▼ ▲ READ/ Enter the ENTER function setting at time ▼ ▲ DSP/ READ/ ENTER Password Input： READ/ ENTER DSP/ ▼ ▲ READ/ Password ENTER input ▼ ▲ DSP/ READ/ ENTER Correct password input 4 - 226...
  • Page 316 13- 08 Restore Factory Setting 【0】: No Initialization 【1】: Reserved 【2】: 2 Wire Initialization (220/440V, 60Hz) 【3】: 3 Wire Initialization (220/440V, 60Hz) 【4】: 2 Wire Initialization (230/415V, 50Hz) 【5】: 3 Wire Initialization (230/415V, 50Hz) 【6】: 2 Wire Initialization (200/380V, 50Hz) 【7】: 3 Wire Initialization (200/380V, 50Hz) 【8】: PLC Initialization Range...
  • Page 317 Multi-function digital input terminal S5 controls the forward / reverse direction, and terminals S1 and S2 are set for 3-wire start operation and stop command. Inverter input voltage (01-14) is automatically set to 230V (200V class) or 415V (400V class). When 01-00 (V/F curve) set to F, Inverter maximum frequency (01-12) is automatically set to 50Hz.
  • Page 318 Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse operation / stop command. Refer to Figure 4.4.1. The input voltage (01-14) will be set to 230V (200V class) or 400V (400V class) automatically and when 01-00 (V/F curve) is set to F, the maximum frequency of 01-12 will be set to 50Hz automatically.
  • Page 319 13- 12 Option Card Id Range 【 0~255 】 This parameter displays option card Id on the control board and it is enabled only with the option card. 【 0 】 : None 【 8 】 : IO-8DO 13- 13 Option Card CPLD Ver.
  • Page 320 Group 14: PLC Setting Parameters 14-00 T1 Set Value 1 T1 Set Value 2（Mode 7） 14-01 14-02 T2 Set Value 1 T2 Set Value 2（Mode 7） 14-03 14-04 T3 Set Value 1 T3 Set Value 2（Mode 7） 14-05 14-06 T4 Set Value 1 T4 Set Value 2（Mode 7）...
  • Page 321 14-41 MD2 Set Value 3 14-42 MD3 Set Value 1 14-43 MD3 Set Value 2 14-44 MD3 Set Value 3 14-45 MD4 Set Value 1 14-46 MD4 Set Value 2 14-47 MD4 Set Value 3 Range 【 0~65534 】 Please refer to section 4.5 for more details of built-in PLC function. Group 15: PLC Monitoring Parameters 15- 00 T1 Current Value 1...
  • Page 322 Group 16: LCD Function Parameters 16- 00 Main Screen Monitoring Range 【 5~82 】 16- 01 Sub-Screen Monitoring 1 【 5~82 】 Range 16- 02 Sub-Screen Monitoring 2 Range 【 5~82 】 At power-up the inverter shows two monitor section on the display, main monitor section and the sub-screen monitor section (smaller font).
  • Page 323 【23】: Pa 【24】 : KPa *1: It is new added in inverter software V1.4. 16-03: Display unit of digital operator Set the units of the following items to be displayed, the frequency reference (05-01, 00-18, 06-01~06-15) and the monitoring frequency 12-16, 12-17 (Output frequency) 16-04: Display unit of engineering When 16-03 = 00040-39999, engineering units are enabled.
  • Page 324 16- 05 LCD Backlight Range 【 0~7 】 Adjust the screen contrast of the digital operator. If it is set to 0, the screen backlight is turned off. 16- 07 Copy Function Selection 【 0 】: Do not copy parameters 【...
  • Page 325 READ：Copy inverter parameters to the keypad  Steps LCD Display (English) Description Group 14 PLC Setting Select the copy function group (16) from the group menu. 15 PLC Monitor 16 LCD Keypad Func. Press the Read / Enter key and select parameter (16-07) copy sel. Press the Read / Enter key to display the data setting / read screen (LCD display is inversed).
  • Page 326 Steps LCD Display (English) Description  Use Read / Enter key to enable the read operation, the display is shown as the left.  The bottom of LCD display will show a bar to indicate the read progress. “WRITE COMPLETE” will be displayed on the keypad when writing was successful.
  • Page 327 16- 09 Selection of Operator Removed (LCD) 【 0 】: Keep operating when LCD operator is removed. Range 【 1 】: Display fault to stop when LCD operator is removed 16-09=0: Continue operating when keypad is removed. 16-09=1: Trip inverter when keypad is removed while operating in local mode. 16- 10 RTC Time Display Setting 【...
  • Page 328 16- 13 RTC Timer Function 【 0 】: Disable 【 1 】: Enable Range 【 2 】: Set by DI 16- 14 P1 Start Time 16- 15 P1 Stop Time 16- 18 P2 Start Time 16- 19 P2 Stop Time 16- 22 P3 Start Time 16- 23...
  • Page 329 【xx0x B】: RTC Run2 Forward Rotation 【xx1x B】: RTC Run2 Reverse Rotation 【x0xx B】: RTC Run3 Forward Rotation 【x1xx B】: RTC Run3 Reverse Rotation 【0xxx B】: RTC Run4 Forward Rotation 【1xxx B】: RTC Run4 Reverse Rotation Source of timer can be selected to link multiple time periods and one time period can be set to multiple timers.
  • Page 330 16-32 Timer Function Display 16-35 Time Period 3 and 4 P3+P4 Time Period 1 , 3 and 4 P1+P3+P4 Time Period 2 , 3 and 4 P2+P3+P4 Time Period 1 , 2 , 3 and 4 P1+P2+P3+P4 Offset selection Offset (O) Offset and time period 1 O+P1 Offset and time period 2...

  • Page 331: Inverter Status

    Table 4.4.14 Reference frequency is determined by timer 1 and 2 Selection of rotation Timer 1 Timer 2 Main Frequency Command Source of frequency setting direction Source Selection (00-05) Set by frequency setting of 6(RTC) By RTC 1 (16-37) speed-stage 0 (05-01) Set by frequency setting of 6(RTC) By RTC 2 (16-37)
  • Page 332  Start up the timer in the parameter group 16 (Set the internal time first to enable this function). Set the correct date and time in the parameters 16-11 and 16-12 and set parameter 16-13 to 1(enable RTC timer function). ...
  • Page 333 Multi-function digital input (G03- 00 to 03- 05 = 56) Offset Time Time gap (G16- 31) Figure 4.4.88 Operation of offset time For example: Inverter runs at the time period exclusive P1: When 16-36=1 (selection of RTC speed is set to timer 1) and 16-32=17 (offset + PI), RTC offset (16-30) is set by DI and the offset time is set via 16-31.
  • Page 334 Group 17: IM Motor Automatic Tuning Parameters 17- 00 Mode Selection of Automatic Tuning 【 0 】: Rotation Auto-tune 【 1 】: Static Auto-tune 【 2 】: Stator Resistance Measurement Range 【 4 】: Loop Tuning 【 5 】: Rotational Auto-tuning Combination (Item: 4+2+0) 【...

  • Page 335: Auto Tuning

    Auto-tuning Based on the motor nameplate set the motor rated output power (17-01), motor output rated current (17-02), motor rated voltage (17-03), motor rated frequency (17-04), motor rated speed (17-05) and number of motor poles (17-06) to perform an auto-tune. Automatic tuning mode selection (17-00) ...
  • Page 336 Figure 4.4.89 Rated voltage and frequency settings Step 1: Set motor rated voltage, 17-03=440V. Step 2: Set no-load voltage, 17-08=360V, lower the input voltage by 20V when operating in torque control. Step 3: Set motor rated frequency: Step 4: Automatically tuning Parameter 01-12 (Fbase) is automatically set during auto-tuning.
  • Page 337 ■ Motor excitation current (17-09) a) Only the static-type or stator resistance measurement auto-tuning (17-00=1 or 17-00=2) can be set. This data can be obtained by manual tuning. Normally, it does not require adjusting. b) Motor excitation current is used for non-rotational auto-tuning. c) The setting range of motor excitation current is 15%~70% of the motor rated current.
  • Page 338 17-14=1, Under VF control mode, no-loading drives particular induction motor with oscillation. And such kinds of motors mostly are high-speed type. Note: Because Vector mode measures no-load current of motor by internal current vector structure, so the particular induction motor can avoid the oscillated problem in the VF control mode. Group 18: Slip Compensation Parameters 18- 00 Slip Compensation Gain at Low Speed...
  • Page 339 Figure 4.4.90 Slip compensation output frequency 18-02: Slip compensation limit Sets slip compensation limit in constant torque and the constant power operation (Fig.4.4.91). If 18-02 is 0%, the slip compensation limit is disabled. Figure 4.4.91 Slip compensation limit When the slip compensation gain 18-00 at low speed is adjusted, and the actual motor speed is still lower than the reference frequency, the motor may be limited by the slip compensation limit.
  • Page 340 Figure 4.4.92 18-00 Effect on the torque and speed 18-01: Slip compensation gain at high speed It is not required to adjust the Slip compensation gain at high speed if the motor is loaded. After adjusting parameter 18-00 it is recommended to increase the reference frequency and check the motor speed. In case of a speed error increase the value of 18-01 to adjust the compensation.
  • Page 341 18-05: FOC (Flux Orient Control) delay time In the SLV mode, the slip compensation of the magnetic flux depends on the torque current and excitation current. If the motor load rises above 100% while running at the motor rated frequency, the motor voltage and resistance drops sharply, which may cause the inverter output to saturate and current jitter occur.
  • Page 342 Group 20 Speed Control Parameters 20- 00 ASR Gain 1 Range 【 0.00~250.00 】 20- 01 ASR Integral Time 1 Range 【 0.001~10.000 】Sec 20- 02 ASR Gain 2 【 0.00~250.00 】 Range 20- 03 ASR Integral Time 2 【 0.001~10.000 】Sec Range 20- 04 ASR Integral Time Limit...
  • Page 343 The ASR integrator output can be disabled or limited. The ASR output is passed through a low-pass filter. Primary Torque delay time Limit Frequency Reference 20-00 Torque 20-08 20-02 Reference I Limit 20-01 20-07 = 1 (during accel/decel) 20-03 20-07 = 0 Speed Control Integral Reset Speed Feedback...
  • Page 344 Tune the speed control gain Refer to the following steps: a. Gain adjustment of minimum output frequency - Motor running is at minimum output frequency (Fmin, 01-08). - Maximum ASR proportional gain 2 (20-02) will not lead to instability. - Minimum ASR integration time 2 (20-03) will not leas to instability. - Ensure the output current is lower than 50% of inverter rated current.
  • Page 345 While tuning ASR P and I gain the system may overshoot and an over voltage condition can occur. A braking unit (braking resistor) can be used to avoid an over voltage condition. Motor 1 : 20-01 setting is too short(oscillation occurs) Speed 2 : 20-01 setting is too long(slow response) Figure 4.4.98 The response of ASR integral time...
  • Page 346 4Hz or more above the value of 20-08. When experiencing speed jitter at high speed and stable operation during mid-range speed while  operating a heavy load (>100%), it is recommended to reduce the no-load voltage (02-19) or tune the FOC parameters (18-05 ~ 18-06).
  • Page 347 Derating of torque compensation function can reduce derating effect of ASR at shock load. Refer to Fig. 4.4.97 & Fig. 4.4.98. 20-34 Derating of Compensation Gain: This gain effect is the same as the proportional gain of ASR (20-00, 20-02), but it is required to be with the derating compensation time (20-35) of larger speed tolerance to prevent the inverter from oscillation.
  • Page 348 Table 4.4.16 Torque limit analog input 04-05 (AI2) Function Positive torque limit Negative torque limit Regenerative torque limit (for both forward and reversal directions). Positive/negative torque limit (positive and negative detection torque limit ) Set the analog input terminal (AI2) signal level (04-00), gain (04-07) and bias (04-08) The default setting for the analog input AI2 is 0 -10V representing 0 –...
  • Page 349 Group 22: PM Motor Parameters- only available when PM Control Mode is selected 22- 00 Rated Power of PM Motor Range 【 0.00~600.00 】Kw PM motor rated voltage 22-01 200V: 【 50 ~ 240 】V Range 400V: 【10 0 ~ 480 】V 22- 02 Rated Current of PM Motor Range...
  • Page 350 PM motor’s maximum rotation speed (22-05) When using the flux-weakening function, the PM motor’s maximum rotation speed (22-05) must be set higher than the PM motor’s rated rotation speed (22-04). PM type selection (22-07) When using the SPM motor, the recommended setting is 0. Related adjustable parameters are the speed estimated gain (22-30) and the speed estimated filter value (22-31).
  • Page 351 22- 21 SLV PM Motor Tuning 【0】: Disable Range 【1】: Enable 22- 22 Fault History of SLV PM Motor Tuning 【0】: No Error 【5】: Circuit tuning time out Range 【7】: Other motor tuning errors 【9】: Current Abnormity Occurs while Loop Adjustment 【11】: Stator Resistance Measurement is Timeout 22- 25 Detection Mode Selection of Default Magnetic Pole...
  • Page 352 incorrect motor data calculation. Disconnect the motor and the load and confirm that the motor can freely run. 1. Before selecting PM motor tuning, enter the motor data (22-00) - (22-06) according to the motor nameplate. a) Use parameter 22-21 to select tuning mode. b) Next press the enter key to go to the PM motor tuning screen.
  • Page 353 Estimator Mode (22-26)  It is suggested to set 22-26=0 when SPM motor is used. Inverter starts in I/f mode and the relevant adjustable parameters are 22-10 & 22-11.  It is suggested to set 22-26=1 when IPM motor is used and speed control mode is performed by the speed control ratio 1:50.
  • Page 354 IPM Estimator Compensation (22-35) When the estimator mode (22-26) setting is 1, adjust the estimator compensation will change the output voltage. Adjustments can be made according to the following situation: When the output voltage (12-19) is too low (Note 1), the compensation setting value must be set higher. When the MPTA function (22-32) is at 1, and the output voltage is still too high (Note 2), adjust to a lower compensation setting value.
  • Page 355 Group 23 Pump & HVAC Function Parameters 23- 00 Function Selection 【0】: Disable 【1】: Pump Range 【2】: HVAC 【3】 : Compressor *1: It is new added in inverter software. Select function of pump or HVAC via parameter 23-00. This function is enabled if PID control mode (10-03) is enabled.
  • Page 356 23- 03 Maximum Pressure of Pressure Transmitter 【0.10 ~ 650.00】PSI Range Set the maximum preesure value depending on the pressure transmitter of pump system. Parameter 23-02 is limited to this maximum value. 23- 04 Pump Pressure Command Source 【0】: Set by 23-02 Range 【1】: Set by AI 23-71...
  • Page 357 23- 05 Display Mode Selection 【0】: Display of Target and Preesure Feedback Range 【1】: Only Display Target Pressure 【2】: Only Display Pressure Feedback This function can have the common display of target and feedback pressure or display separately.  when 23-05=0000：Led keypad displays pressure setting value and pressure feedback value. Two-digit in the left is the pressure value setting and two-digit in the right is the pressure feedback value in the seven-segment monitor.
  • Page 358 Overshooting 23-02: Target Pressure Value Stablized deviation Pressure Feedback Signal Stablized Time Figure 4.4.103 Diagram of pressure feedback value Table 4.4.17 Guide for PID parameter adjustment Increase Setting Value Decrease Setting Value Main Feature (Pros) Increase response time (Pros) Reduce jittering Increase Proportional Gain (P) (Cons) Might cause pump...
  • Page 359 23- 09 Tolerance Range of Constant Pressure 【0.01~650.00】PSI Range 【1~100】% 23- 34 Tolerance Range of Constant Pressure 2 【0.01 ~ 650.00】PSI Range 【1~100】% *1: 23-20=0, presents the unit and range. *2: 23-20=1, presents the unit and range. When pressure feedback value is higher than 23-02 (operation pressure setting), inverter output frequency will decrease downward into sleep status.
  • Page 360 Note: The purpose of stop time of constant pressure is energy saving. 23- 12 Maximum Pressure Limit 【0.10 ~ 650.00】PSI Range 【0~100】% *1: 23-20=0, presents the unit and range. *2: 23-20=1, presents the unit and range. It is convenient for user to limit maximum pressure. When pressure feedback value is higher than maximum pressure limit, the inverter displays warning signal and then stops.
  • Page 361 Note: When user does not want the inverter to be restricted by the maximum pressure, set 23-74=0 (disable) to disable the function of high pressure limit. 23-12 Maximum Pressure Limit Pressure Feedback Output 23-02 Target Pressure Value 23-15 Minimum Pressure Limit time Stop along the deceleration time (00-15) time...
  • Page 362 23- 17 Fault Stop Time of Low Pressure Range 【0.0 ~ 600.0】Sec When the warning signal of low pressure occurs and pressure feedback value is lower than minimum pressure limit, stop time of low pressure starts to count. If pressure feedback value is higher than minimum pressure limit during counting time, the stop time will recount and the inverter will display stop error signal of LPbFt when the stop time ends.
  • Page 363 23- 18 Time of Loss Pressure Detection Range 【0.0 ~ 600.0】Sec 23- 19 Proportion of Loss Pressure Detection 【0 ~ 100.0】% Range 23- 78 Selection of Loss Pressure Detection 【0】Disable 【1】Loss Pressure Warning Range 【2】Low Pressure Error When 23-19 = 0 or 23-78 = 0, function of l oss pressure detection is disabled. When 23-19 >...
  • Page 364 Figure 4.4.109 Diagram for upward detection of water pressure 4-275...
  • Page 365 23-25 = 0.0 (sec) means to disable the function of water pressure detection. When function of water pressure detection is enabled, it can shorten the time of jumping into sleep without water consumption or with mild water consumption. If water consumption frequenctly continues, it is recommended to extend the cycle of water pressure detection (23-25) so as the detection times can be reduced and the occurance of fluttering or instability during water pressure detection in constant pressure can be avoided.
  • Page 366 Note: It may cause shortly fluttering or instability during water detection process. User can appropriately adjust the range of water pressure detection (23-24) to avoid the occurrence of severe flutter. Mild water consumption result in pressure reducing during deceleration and the inverter’s output frequency may decrease to sleep frequency.
  • Page 367 23-35 Selection of Multiple Pumps Shift Operation 【0】: No function 【1】: Timer Alternative Selection 【2】: Sleep Stop Alternative Selection Range 【3】: Timer and Sleep Stop Alternative Selection 【4】: Multiple Pumps Test Mode If function of multiple pumps in parallel is enabled, the switching way is MasterSlave1 Slave2Slave3 ...
  • Page 368 23-31=2: Pressure Setting Set 23-01 to 2, Pressure setting is modified by Master and Slave follows Master’s command to update synchronously. 23-31=3: Run/Stop Set 23-01 to 3, Run/ Stop command is set by Master and Slave follows Master’s command. Run/Stop command from Slave can be regarded as the emergency stop command with the highest priority.
  • Page 369 Notes: - When 23-35=3, If the operation time is over the switching time (23-29) or sleep to stop under the operation of dual pumps, the dominance between Master and Slave will exchange to operate. - When 23-01≠0, the parameter 23-01 of these two inverters can not be simultaneously set to 1 or 2. That is, the parameter 23-01 of one inverter is set to 1 and that of the other inverter should be set to 2 and vice versa.
  • Page 370 status, Master output frequency decreases to let the water pressure be in constant status when the detection time (23-30) is over. D：When Master operation frequency decreases to the sleep frequency of constant pressure (23-10), Master will decrease to stop, water consumption is continuously mild and water pressure will reduce slowly.
  • Page 371 23- 22 Slave Trip Frequency Range 【0.00~599.00】Hz If Master and Slave start to run at the same time, Slave will stop depend on the condition listed as below. When 23-22=0 Hz, if output frequency of Slave is lower than 23-10 (Sleep Frequency of Constant Pressure) and after the time of 23-11 (Sleep Time of Constant Pressure), the Slave will be stop automatically.
  • Page 372 Notes: - To limit single inverter to use leakage detection. - When 23-37 = 0.0 (sec), switch off this function. - When pump is at shutdown state, pressure will drop over time if pipeline leaks. Pump will restart if pressure variation is larger than the value of parameter 23-38 in every detection time (23-37). Leakage Detection Case2: Pressure Variation <23-38 23-02 Pressure...
  • Page 373 23-41=0: Disable Frequency command is controlled by terminal Al1 and Al2 when SEQ and REFsignal light up and run command is controlled by terminal S1, S2 or RS485. 23-41=1: Enable User can control FWD/REV key for the switch of Local / Remote key. Frequency command is controlled by the keypad when SEQ and REF signal light off.
  • Page 374 23-45 Given Modes of Flow Meters Feedback 【0】: Disable Range 【1】: Analog Input 【2】: Pulse Input 23- 46 Maximum Value of Flow Meters Range 【1~50000】GPM 23- 47 Target Value of Flow Meters Range 【1~50000】GPM 23-00=2: HVAC HVAC is enabled when the source of main frequency command (00-05) is set to 5 (PID given) and PID mode is enabled (10-03).
  • Page 375 stop time will recount and the inverter will display stop error signal of HIbFt when the stop time ends. Note: When user does not want the inverter to be restricted by the maximum flow, set 23-76=0 (disable) to disable the function of high flow limit. Flow Feedback Output 23-48...
  • Page 376 23- 53 Minimum Flow Stop Time of Feedback Range 【0~255】Sec When the warning signal of low flow occurs and flow feedback is lower than minimum flow limit, stop time of low flow starts to count. If flow feedback is higher than minimum flow limit during counting time, the stop time will recount and the inverter will display stop error signal of LObFt when the stop time ends.
  • Page 377 【0】: Disable 【1】: Warning Range 【2】: Fault 【3】: Fault & Restart The hydraulic application can detect insufficient water in the tank resulting in low suction via HVAC function. User can select the reaction of low suction (23-58) to run command. Low suction is detected by parameter 23-54.
  • Page 378 Note: Low suction state is detected by if the signal is higher than PID error level or lower than output current. 23- 59 Source of HVAC Pressure Command 【0】: Set by 23-47 Range 【1】: Set by AI *3: It is new added in inverter software V1.4. 23-59=0: Target value depends on parameter 23-47.
  • Page 379 terminate the RUN command. If 00-02=0, user can press Reset key; if 00-02=1, terminate the RUN command of digital input terminal to reach the effect of Reset. Then PLC can be restored to give RUN command. Note: It is recommended that the rated current of compressor is required to be lower than that of inverter. Group 24 Pump Control Function Parameters 24- 00 Selection of Pump Control Function...
  • Page 380  Cycle modes of inverter pump: Pump drived by the inverter is not fixed to 1 set and maximum to 4 sets. 3 Ø MC0(RY1) Power Supply MC1(RY2) MC2(RY3) MC3(RY4) MC4(RY5) MC5(RY6) MC6(RY7) MC7(RY8) Figure 4.4.117 Cycle modes of inverter pump In addition to the two basic operation modes provided from 1 to 8 pump card, it can only use the Relay in the control board to enable the cycle modes of inverter pump.
  • Page 381 24-00=4: in the cycle modes of inverter pump, first on and first off; then stop all. All the motors besides the pump are drived by the inverter and switching off the pump (motor) is by the sequence of the first on. 24-00=5: only inverter pump stops in the cycle modes of inverter pump.
  • Page 382 24- 01 Selection of Relay 2-4 Function 【xxx0b】: Reserved 【xxx1b】: Reserved 【xx0xb】: Relay 2 Disable 【xx1xb】: Relay 2 Enable Range 【x0xxb】: Relay 3 Disable 【x1xxb】: Relay 3 Enable 【0xxxb】: Relay 4 Disable 【1xxxb】: Relay 4 Enable 24- 02 Selection of Relay 5-8 Function 【xxx0b】: Relay 5 Disable 【xxx1b】: Relay 5 Enable 【xx0xb】: Relay 6 Disable 【xx1xb】: Relay 6 Enable Range...
  • Page 383 The setting value of duration of lower limit frequency (24-04) is determined by the changing time speed of system pressure. The setting value of 24-04 is the fewer the better in the range without producing oscillation of system pressure. 24- 05 Switching Time of Magnetic Contactor Range 【0.1 ~ 20.0】Sec...
  • Page 384 24-07 = 1: Built-in 1 to 3 Control Mode It is Relay in the control board used for function of inverter pump. Only R1A~R3A in the control board can be used and Relay in 1 to 8 pump card cannot be used. It is required for the following conditions to enable this control mode.
  • Page 385 24- 09 Frequency/ Target Switch 【0】Disable Range 【1】Enable 24- 10 Stop Mode Selection on Mode 6/7/9 【0】Disable Range 【1】Enable When 24-09=0, action of reducing pump starts from the output frequency after PID control agreeing the level of lower limit frequency and the delay time of lower limit frequency. When 24-09=1, action of reducing pump starts when PID feedback (12-39)>PID setting (12-38).
  • Page 386 24-11 High Pressure Limit Level 12-38 PID Setting Pressure Feedback Value 24-14 Low Pressure Limit Level Diagram of pressure feedback value limit Note: Pressure feedback value will be between the high pressure limit level (24-11) and the low pressure limit level. 4-297...
  • Page 387 24- 12 Delay Time of High Pressure Warning 【0.0 ~600.0】Sec Range 24- 13 Delay Time of High Pressure Error 【0.0 ~ 600.0】Sec Range 24-12 Delay Time of High pressure Warning When pressure feedback value is higher than the high pressure limit level, high pressure warning time will start to count.
  • Page 388 24- 15 Delay Time of Low Pressure Warning 【0.0 ~ 600.0】Sec Range 24- 16 Delay Time of Low Pressure Error 【0.0 ~ 600.0】Sec Range 24-15 Delay Time of Low Pressure Warning When pressure feedback value is lower than the low pressure limit level, low pressure warning time will start to count.
  • Page 389 The following examples are for the actions of increasing / decreasing pumps in the fixed modes of inverter pump. Relay 1~Relay 4 in 1 to 8 pump card is set to be enabled. Motor 1 is connected to inverter and motor 2~4 are connected to AC power supply.
  • Page 390  Output frequency (Fout) decreases to the lower limit frequency (00-13) and the Fout time is over than the duration of lower limit frequency (24-04). Then Relay 4 is power off and the inverter accelerates to the upper limit frequency (00-12). ...
  • Page 391 The following examples are for the actions of increasing / decreasing pumps in the cycle modes of inverter pump. Relay 1~Relay 4 in 1 to 8 pump card is set to be enabled. Refer to Fig.4.4.119 for switching of the motor connected to the inverter or AC power supply.
  • Page 392  Output frequency (Fout) reaches the lower limit frequency (00-13) and Fout time is over than the duration of lower limit frequency (24-04). Then Relay 1 and Relay 2 is power off  Relay 1 is power on and the inverter starts to decelerate after the switching time of MC (24-05) ends. T1 = 24-04 Duration of Lower Limit Frequency T2 = 24-05 Switching Time of Magnetic Contactor (MC)
  • Page 393 The following examples are for the actions of increasing / decreasing pumps in 1 to 3 Relay modes. Relay 1~Relay 3 is corresponding to R1A-R3A. Refer to Fig.4.4.118 for switching of the motor connected to the inverter or AC power supply. MC of AC power supply is mainly controlled by the external circuit control. Refer to Fig.4.4.128.
  • Page 394  When pressure feedback value is larger than the target value, output frequency (Fout) decreases. Relay 1 is power off when the output frequency reaches to the lower limit frequency (00-13) and Fout time is over than the duration of lower limit frequency (24-04). T1 = 24 -04 Duration of Lower Limit Frequency Figure 4.4.125 Diagram of decreasing pump in 1 to 3 Relay modes...
  • Page 395 Wiring for 1 to 8 Pump Card and 1 to 3 Relay Modes  MCCB1 F510 MCCB2 24VG STOP MCCB3 PRESSURE COMMAND PRESSURE SENSOR ALARM RY-Card COM1-4 AUTO OPERATE MANUAL OPERATE AUTO OPERATE MANUAL OPERATE MC * MC * MC * MC * MC * MC *...
  • Page 396 Figure 4.4.127 Wiring for the cycle modes of inverter pump 4-307...
  • Page 397 MCCB1 F510 MCCB2 24VG STOP MCCB3 PRESSURE COMMAND PRESSURE SENSOR ALARM AUTO AUTO OPERATE OPERATE MANUAL OPERATE MANUAL OPERATE MC * MC * MC * MC * MC * MC * Figure 4.4.128 Wiring for the cycle modes of inverter pump in the control board 4-308...

  • Page 398: Built-In Plc Function

    4.5 Built-in PLC Function The PLC ladder logic can be created and downloaded using the TECO drive link software. 4.5.1 Basic Command   NO / NC I1I6 / i1i6 Inputs Q1Q2 / q1q2 Outputs M1MF / m1mF Auxiliary command...

  • Page 399: Basic Command Function

    4.5.2 Basic Command Function ◎ D（d）command function Example 1： I1─D ───[ Q1 Example 2： i1─d ───[ Q1 ◎ NORMAL( -[ ) output I1───[Q1 ◎ SET（  ）output I1───  Q1 ◎ RESET（  ）output I1───  Q1 ◎ P output i1───PQ1 4-310...

  • Page 400: Counter Modes

    4.5.3 Application Functions 1: Counter Function Symbol Description Counter mode (1 ~ 4)  UP/Down counting modes can be set by (I1 ~ f8).  OFF: Count up (0, 1, 2, 3…) ON: Count down (…3,2,1,0) Use (I1~f8) to reset counting value ...
  • Page 401 Counter mode 2 Note: In this mode the internal counter may increase past the counter compare value, unlike mode 1 where the internal counter value is limited to the counter compare value. (1) Counter mode 3 is similar to the counter mode 1, with the exception that the counter value is saved when the drive is powered down and reloaded at power up.

  • Page 402: Timer Function

    2: Timer Function Symbol Description Timer mode (0-7)  Timing unit: 1:0.0~999.9 second  2:0~9999 second 3:0~9999 minute Use (I1~f8) to reset timing value ON: Internal timing value is reset and timer output  is OFF  OFF: Internal timer stays running ...
  • Page 403 ( 1) T ime r mo de des cr ipt ion 0 (ON- RTC Mo de) Reset internal timer Timer reset RTC Mode Time Set Internal timer value = 0 value and output Timer start When the set value is reached, the timer output turns on (T1 to T8) (2) Timer mode 1 (ON-delay Timer mode 1) (3) Timer mode 2 (ON-delay Timer mode 2)
  • Page 404 Timer start When the set value is reached, the timer output turns on (T1 to T8) Reset timer and output T= timer set value (5) Timer mode 4 (OFF-delay Timer mode 2) (6) Timer mode 5 (FLASH Timer mode 1) (7) Timer mode 6 (FLASH Timer mode 2) (8) Timer mode 7 (FLASH Timer mode 3) Timer reset...
  • Page 405 3: Analog comparator function Symbol Description Analog comparator mode (1~3)   Input comparison value selection (AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V8)  Current analog input value Set the reference comparison value (Upper limit)  (AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V8, constant ) Set the reference comparison value (lower limit) ...
  • Page 406 Symbol Description Forward /Reversal control can be set by ( I1~f8 )  OFF: Forward(FWD) ON: Reversal(REV) Speed terminal control can be set by ( I1~f8 )  OFF: Operation based on  set frequency ON: Operation based on frequency of speed  ...
  • Page 407 Symbol Description  Calculation result : RESULT  Addend V1(AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V8, constant )  Addend V2(AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V8, constant ) Subtrahend V3(AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V8, constant )   Coil output of error signal (M1~MF)  Addition and subtraction modes number (AS1~AS4) 6: Multiplication and division modes RESULT（calculation result）=V1*V2/V3 Symbol Description...

  • Page 408: Modbus Protocol Descriptions

    4.6 Modbus Protocol Descriptions 4.6.1 Communication Connection and Data Frame The inverter can communicate with a PC or PLC via RS485 or RS232 using the Modbus RTU or Modbus ACSII protocol. The maximum frame length is 80 bytes.  Network Connection F510 F510 F510...
  • Page 409  Data Format Frame  Data Frame for ASCII Mode STX(3AH) Start Bit = 3AH Address Hi Communication Address (Station): 2-digit ASCII Code Address Lo Function Hi Function Code (command): Function Lo 2-digit ASCII Code Command Start Address Command Start Address Command Start Byte: 4-digit ASCII Code Command Start Address...
  • Page 410  Checksum Calculation  ex. NODE ADDRESS FUNCTION COMMAND DATA LENGTH ------------------------------------------ 0FH------------2’s complement Checksum CS(H) 46H (ASCII) CS(L) 31H (ASCII)  CRC Check: CRC code covers the content from Slave address to DATA. Please calculate it according to the following methods. (1) Load a 16-bit register with FFFF hex (all1’s).
  • Page 411  Exception Code ASCII Mode RTU Mode ‘:’ SLAVE Address ‘0’ Function Address ‘1’ Exception code ‘8’ High Function CRC-16 ‘6’ Exception ‘5’ code ‘1’ ‘2’ LRC Check ‘8’ ‘CR’ ‘LF’ During a communication error, the inverter will respond with an Exception Code and send a message back to the main system consisting of a Function Code that is “ANDED (and 80h)”...

  • Page 412: Register And Data Format

    4.6.2 Register and Data Format  Command Data (Read / Write) Register No. Content 2500H Reserved Operation Command 1 : Run 0 : Stop Reverse Command 1 : Reverse 0 : Forward External Fault 1 : Fault Fault Reset 1 : Reset Reserved Reserved Multi-function Comm S1...
  • Page 413  Monitor Data (Read only) Register No. Content Operation 1 : Run 0 : Stop Direction 1 : Reverse 0 : Forward Inverter ready 1 : Ready 0 : Unready Fault 1 : Abnormal Warning 1 :“ON” Zero Speed 1 :“ON” Ls 440 1 :“ON”...
  • Page 414 Register No. Content Reserved Reserved Reserved Reserved Multi-function Comm S1 Multi-function Comm S2 Multi-function Comm S3 Multi-function Comm S4 Multi-function Comm S5 Multi-function Comm S6 Reserved Reserved 2522H Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved 2523H Frequency Command (0.01Hz) 2524H Output Frequency (0.01Hz) 2525H...

  • Page 415: Ascii Mode

    Register No. Content 252FH F510/A510/L510/E510 Check 2532H Relay card status display Note: D o not write data to a reserved register.  Read Holding Register [03H] Read consecutive holding registers. The address of the first holding register is specified in the protocol.
  • Page 416  Loop Back Test [08H] Check the communication between the master and the follower (inverter). The data used can be arbitrary.  ASCII Mode Command Message Response Message (Normal) Response Message (Error) Node Address Node Address Node Address Function Code Function Code Function Code Exception Code...
  • Page 417  Write Single Holding Register [06H] Write single holding register. The register address of the holding register is specified in the message. Example: Write a 60.00Hz frequency command to node address 1.  ASCII Mode Command Message Response Message (Normal) Response Message (Error) Node Address Node Address...
  • Page 418  Write Multiple Holding Register [10H] Write multiple holding registers. The address of the first holding register is specified in the message. Example: Write a 60.00Hz frequency command to node address 1 and enable FWD run command.  ASCII Mode Command Message Response Message (Normal) Response Message (Error)
  • Page 419  RTU Mode Command Message Response Message (Normal) Response Message (Error) Node Address Node Address Node Address Function Code Function Code Function Code Starting High Starting High Exception Code Register Register High CRC-16 High High Number of Number of Registers Registers Number of Bytes * High...
  • Page 420  Parameter Data and Corresponding Register No. Function Code Register No. Function Code Register No. Function Code Register No. Group 0 Group 0 Group 1 0 – 00 0000H 0 – 45 002DH 1 – 00 0100H 0 – 01 0001H 0 –...
  • Page 421 Function Code Register No. Function Code Register No. Function Code Register No. Group 2 Group 3 Group 3 2 – 00 0200H 3 – 00 0300H 3 – 33 0321H 2 – 01 0201H 3 – 01 0301H 3 – 34 0322H 2 –...
  • Page 422 Function Code Register No. Function Code Register No. Function Code Register No. Group 4 Group 5 Group 5 4 – 00 0400H 5 – 00 0500H 5 – 33 0521H 4 – 01 0401H 5 – 01 0501H 5 – 34 0522H 4 –...
  • Page 423 Function Code Register No. Function Code Register No. Function Code Register No. Group 6 Group 6 Group 7 6 – 00 0600H 6 – 33 0621H 7 – 00 0700H 6 – 01 0601H 6 – 34 0622H 7 – 01 0701H 6 –...
  • Page 424 Function Register Function Register Function Register Function Register Code Code Code Code Group 8 Group 8 Group 9 Group 10 8 – 00 0800H 8 – 44 082CH 9 – 00 0900H 10 – 00 0A00H 8 – 01 0801H 8 –...
  • Page 425 Function Code Register No. Function Code Register No. Function Code Register No. Group 10 Group 11 Group 11 10 – 44 0A2CH 11 – 00 0B00H 11 – 44 0B2CH 10 – 45 0A2DH 11 – 01 0B01H 11 – 45 0B2DH 10 –...
  • Page 426 Function Code Register No. Function Code Register No. Function Code Register No. Group 12 Group 12 Group 12 12 – 00 0C00H 12 – 41 0C29H 12 – 81 0C51H 12 – 01 0C01H 12 – 42 0C2AH 12 – 82 0C52H 12 –...
  • Page 427 Function Code Register No. Function Code Register No. Function Code Register No. Group 13 Group 13 13 – 00 0D00H 13 – 48 0D2FH 13 – 01 0D01H 13 – 49 0D30H 13 – 02 0D02H 13 – 50 0D31H 13 –...
  • Page 428 Function Code Register No. Function Code Register No. Function Code Register No. Group 14 Group 15 Group 16 14 – 00 0E00H 15 – 00 0F00H 16 – 00 1000H 14 – 01 0E01H 15 – 01 0F01H 16 – 01 1001H 14 –...
  • Page 429 Function Code Register No. Function Code Register No. Function Code Register No. Group 17 Group 18 17 – 00 1100H 18 – 00 1200H 17 – 01 1101H 18 – 01 1201H 17 – 02 1102H 18 – 02 1202H 17 –...
  • Page 430 Function Code Register No. Function Code Register No. Function Code Register No. Group 20 Group 21 Group 22 20 – 00 1400H 21 – 00 1500H 22 – 00 1600H 20 – 01 1401H 21 – 01 1501H 22 – 01 1601H 20 –...
  • Page 431 Function Code Register No. Function Code Register No. Function Code Register No. Group 23 Group 23 Group 24 23 – 00 1700H 23 – 47 172FH 24 – 00 1800H 23 – 01 1701H 23 – 48 1730H 24 – 01 1801H 23 –...

  • Page 432: Bacnet Protocol Descriptions

    4.7 BACnet Protocol Descriptions BACnet is in compliance with four-layer of seven-layer structure models in OSI (Open Systems Interconnection) of International Standard Organization (ISO). These four-layer structure models are application layer, network layer, data link layer and physical layer. Besides, BACnet is definced by the view of standard “object”...
  • Page 433 All BACnet devices have the application programs to manage the requirements of device motion and executing services. Take work station for example, the application program needs to keep the display value of every input so it requires sending the service request to the object of other device to update the display value of input.

  • Page 434: Bacnet Specifications

    4.7.3 BACnet Specifications Inverter F510 model is built-in standard BACnet MS/TP communication protocol structure to meet the demand of automatic communication equipment. Control or monitor F510 via BACnet to be allowable to read and modify specific parameter. F510 includes the following supports of standard objects: ■...
  • Page 435 4.7.4 BACnet Object Properties This section provides the predetermined configuration of the inverter. User can achieve the optimizazed situation at any necessary modification. Refer to Table 4.7.4.1 for the property information of inverter objects and user can learn the inverter messages from the inverter objects.
  • Page 436 – Analog output property list (READ/ WRITE) Table 4.7.4.3 Object Name Description Unit Classification Range Set frequency Frequency command 0 - 60 Analog output TB2 AO1 Volt 0 - 10 voltage 1 Analog output TB2 AO2 Volt 0 - 10 voltage 2 Motor rated current Motor R-Amp...
  • Page 437 Object Name Description Unit Classification Range Stop modes AO25 StoppingSel No Units 0 - 1 selection Main frequency AO26 FrequenceComm command source No Units 0 - 5 selection AO27 FreqUpperLim Upper limit frequency 0 - 400 Lower limit AO28 FreqLowerLim 0 - 400 frequency Acceleration time 1...

  • Page 438: Metasys N2 Communication Protocol

    4.8 MetaSys N2 Communication Protocol 4.8.1 Introduction and Setting This section mainly describes the communication modes of MetaSys N2 communication protocol. Connect terminal S+ and S- of hardware line RS485 and check if Baudrate setting of parameter 09-02 is 9600bps. If not, inverter requires reconnecting after the communication mode selection of parameter 09-01 is set to 2 (MetaSys).

  • Page 439: Definition Of Metasys N2 Communication Protocol

    4.8.3 Definition of MetaSys N2 Communication Protocol MetaSys N2 is the communication protocol developed by Johnson Control Company. MetaSys N2 communication protocol uses the configuration of Master/ Slave. Every N2 Slave device can set N2 address and the range is 1-255. The data of N2 Slave is displayed by the object and Network Point Type (NPT) is classified to seven kinds of objects: NPT Name...

  • Page 440: Metasys N2 Communication Protocol In F510 Model

    4.8.4. MetaSys N2 Communication Protocol in F510 Model F510 models support four NPT, AI, AO, BI and BO but DO NOT support the following functions: Do not support only for the property or field that JCI used.  Do not support functions of Analog Alarm and Analog Warning in AI. The related fields can ...
  • Page 441 The followings are parameters F510 models can read and write via MetaSys communication. Analog input property list (READ) Object Name F510 Parameters Unit Classification Range 02-03 Motor Rated Motor R-RPM No Units 0 ~ 60000 Rotation Speed 02-04 Motor Rated Motor R-Volt Volt 0~240.0/0~480.0...
  • Page 442 Object Name F510 Parameters Unit Classification Range 06-03 Frequency Setting of AO14 FreqCommand4 0 ~ 400.00 Speed-Stage 3 06-04 Frequency Setting of AO15 FreqCommand5 0 ~ 400.00 Speed-Stage 4 06-05 Frequency Setting of AO16 FreqCommand6 0 ~ 400.00 Speed-Stage 5 06-06 Frequency Setting of AO17 FreqCommand7...
  • Page 443 Binary input property list (READ) No Action / Object Name Classification Range Action Run/ Stop Stop/ Run 0 - 1 Forward/ Direction 0 - 1 Reverse Status OK/ Fault 0 - 1 Abnormal Off/ On 0 - 1 DI_1 Status Off/ On 0 - 1 DI_2 Status...

  • Page 444: Chapter 5 Check Motor Rotation And Direction

    Chapter 5 Check Motor Rotation and Direction This test is to be performed solely from the inverter keypad. Apply power to the inverter after all the electrical connections have been made and protective covers have been re-attached. Important: Motor rotation and direction only applies to standard AC motors with a base frequency of 60Hz.
  • Page 445  LCD Keypad Display At this point, DO NOT RUN THE MOTOR, the LCD keypad should display as shown below in Fig. 5.3 and the speed reference 12-16=005.00Hz should be blinking at the parameter code “12-16”. Next press the RUN key, see Fig 5.4.

  • Page 446: Chapter 6 Speed Reference Command Configuration

    Chapter 6 Speed Reference Command Configuration The inverter offers users several choices to set the speed reference source. The most commonly used methods are described in the next sections. Frequency reference command is selected with parameter 00-05. 00-05: Main Frequency Command (Frequency Source) This function sets the frequency command source.

  • Page 447: Reference From External Analog Signal (0-10V / 4-20Ma)

    6.2 Reference from External Analog Signal (0-10V / 4-20mA) Analog Reference: 0 – 10 V (Setting 00-05 = 1) (S+) (S-) +10V 24VG Common/0V, GND Analog Control Terminals / Input AI1 User Terminals Connect shield to control ground terminal 0 – 10 V Analog Reference: Potentiometer / Speed Pot (Setting 00-05 = 1) (S+) (S-)
  • Page 448 (Setting 00-05 = 7) Analog Reference: 4 – 20mA (S+) (S-) +10V 24VG Common, GND Control Terminals / Analog Input AI2 User Terminals Set switch SW2 to ‘I’ (Factory Default) Connect shield to control ground terminal 4 – 20mA...

  • Page 449: Reference From Serial Communication Rs485 (00-05=3)

    6.3 Reference from Serial Communication RS485 (00-05=3) 8 7 6 5 4 3 2 1 Control board Cable Shield RS485 Port RS485 PLC / Computer Connection To set the speed reference for the inverter via serial communication parameter 00-05 has be set to “3” for frequency command via serial communication.
  • Page 450 Examples: Frequency Reference Command: 10.00 Hz (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 02 03 E8 23 B8 To set the frequency reference to 10.00, a value of ‘1000’ (03E8h) has to be send to the inverter. Frequency Reference Command: 30.00 Hz (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 02 0B B8 24 44 To set the frequency reference to 30.00, a value of ‘3000’...

  • Page 451: Reference From Two Analog Inputs

    6.4 Reference from two Analog Inputs Analog input AI1 is used as master frequency reference and analog input AI2 is used as auxiliary frequency reference. Analog Reference AI1: 0 – 10 V (Setting 00-05 = 1) Analog Reference AI2: 0 – 10 V (Setting 00-06 = 1, 04-05 = 1) Dipswitch SW2 04-00 Setting AI1 –...

  • Page 452: Chapter 7 Operation Method Configuration (Run / Stop)

    Chapter 7 Operation Method Configuration (Run / Stop) The inverter offers users several choices to run and stop from different sources. The most commonly used methods are described in the next sections. Operation command is selected with parameter 00-02. 00-02: Run Command Selection This function sets the frequency command source.

  • Page 453: Run/Stop From External Switch / Contact Or Pushbutton

    7.2 Run/Stop from External Switch / Contact or Pushbutton (00-02=1) Use an external contact or switch to Run and Stop the inverter. Permanent Switch / Contact (S+) (S-) +10V 24VG Common/ 24VG Forward Command/FWD Connect shield to Control Terminals / control Start / Stop Switch User Terminals...

  • Page 454: Run/Stop From Serial Communication Rs485 (00-02=3)

    7.3 Run/Stop from Serial Communication RS485 (00-02=3) 8 7 6 5 4 3 2 1 Control board Cable Shield RS485 Port RS485 PLC / Computer Connection To control (Run/Stop) the inverter via serial communication parameter 00-02 has be set to either a “3” for communication control.
  • Page 455 Examples: Run Forward Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 01 12 C6 Run Reverse Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 03 93 07 Stop Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 00 D3 06 Note: The last 2 bytes of the command strings consist of a CRC16 checksum, please refer to section 4.5 of the instruction manual for additional information.

  • Page 456: Chapter 8 Motor And Application Specific Settings

    Chapter 8 Motor and Application Specific Settings It is essential that before running the motor, the motor nameplate data matches the motor data in the inverter. 8.1 Set Motor Nameplate Data (02-01, 02-05) 02-05 Rated power of motor 1 The nominal motor rated capacity is set at the factory. Please verify that the motor name plate data matches the motor rated capacity shown in parameter 02-05.

  • Page 457: Acceleration And Deceleration Time

    8.2 Acceleration and Deceleration Time (00-14, 00-15) Acceleration and Deceleration times directly control the system dynamic response. In general, the longer the acceleration and deceleration time, the slower the system response, and the shorter time, the faster the response. An excessive amount of time can result in sluggish system performance while too short of a time may result in system instability.

  • Page 458: Torque Compensation Gain

    8.3 Torque Compensation Gain (01-10) This parameter sets the relationship between output frequency and output voltage. Constant torque applications have the same torque requirements at low speed as well as at high speed. Initial Setup For Variable Torque / Normal Duty applications set parameter 01-10 to an initial value of 0.5. For Constant Torque / Heavy Duty applications set parameter 01-10 to an initial value of 1.0.
  • Page 459 The parameter of automatic energy saving function has been set at the factory before shipment. In general, it is no need to adjust. If the motor characteristic has significant difference from TECO standard, please refer to the following commands for adjusting parameters:...
  • Page 460 11-22: Adjustment time of automatic energy saving Sets sample time constant for measuring output power. Reduce the value of 11-22 to increase response when the load changes. Note: If the value of 11-22 is too low and the load is reduced the motor may become unstable. 11-23: Detection level of automatic energy saving Sets the automatic energy saving output power detection level.

  • Page 461: Emergency Stop

    8.5 Emergency Stop The emergency stop time is used in combination with multi-function digital input function #14 (Emergency stop). When emergency stop input is activated the inverter will decelerate to a stop using the Emergency stop time (00-26) and display the [EM STOP] condition on the keypad. Note: To cancel the emergency stop condition the run command has to be removed and emergency stop input deactivated.

  • Page 462: Direct / Unattended Startup

    8.6 Direct / Unattended Startup The unattended startup function prevents the inverter from starting automatically when a run command is present at time of power-up. To use USP command set one of the multi-function digital input functions to #50 (USP Startup). Unattended Startup Protection...

  • Page 463: Analog Output Setup

    8.7 Analog Output Setup Signal: Use parameter 04-11 to select the analog output signal for AO1 and parameter 04-16 to select the analog output signal for AO2. Gain: Use parameter 04-12 to adjust the gain for AO1 and parameter 04-17 to adjust the gain for AO2. Adjust the gain so that the analog output (10V/20mA) matches 100% of the selected analog output signal (04-11 for AO1 and 04-16 for AO2).
  • Page 464 04-12 AO1 gain value 0.0~1000.0% Range 04-13 AO1 bias-voltage value -100.0~100.0% Range 04-16 AO2 function Setting See parameter 04-11 Range 04-17 AO2 gain value 0.0~1000.0% Range 04-18 AO2 bias-voltage value -100.0~100.0% Range 04-19 AO2 Output Signal Type 0: AO1:0~10V AO2:0~10V 1: AO1:0~10V AO2:4~20mA Range 2: AO1:4~20mA AO2:0~10V...

  • Page 465: Chapter 9 Using Pid Control For Constant Flow / Pressure

    Chapter 9 Using PID Control for Constant Flow / Pressure Applications 9.1 What is PID Control? The PID function in the inverter can be used to maintain a constant process variable such as pressure, flow, temperature by regulating the output frequency (motor speed). A feedback device (transducer) signal is used to compare the actual process variable to a specified setpoint.
  • Page 466 Example 1: Example 2: Gain = 1.0 Gain = 2.0 Set-Point = 80% Set-Point = 80% Feedback = 78% Feedback = 78% Error = Set-point - Feedback = 2% Error = Set-point - Feedback = 2% Control Error = Gain x Error = 2% Control Error = Gain x Error = 4% Please note that an excessive gain can make the system unstable and oscillation may occur.

  • Page 467: Connect Transducer Feedback Signal

    Commonly used PID control modes 0001b: Forward operation: PID operation enabled, motor speeds increases when feedback signal is smaller than set-point (most fan and pump applications) 0011b: Reverse operation: PID operation enabled, motor slows down when feedback signal is smaller than set-point (e.g.

  • Page 468: Engineering Units (Only For Lcd)

    Feedback Signal 0 – 10V (10-01 = 1) – SW2 = V (S+) (S+) +10V 24VG Common, GND Control Terminals / Analog Input AI2 User Terminals Connect shield to Set switch SW2 to ‘V’ control ground terminal 0 – 10Vdc 9.3 Engineering Units (only for LCD) The PID setpoint scaling can be selected with parameter 16-03 and 16-04.

  • Page 469: Sleep / Wakeup Function

    9.4 Sleep / Wakeup Function The PID Sleep function can be used to prevent a system from running at low speeds and is frequently used in pumping application. The PID Sleep function is turned on by parameter 10-29 set to 1. The inverter output turns off when the PID output falls below the PID sleep level (10-17) for the time specified in the PID sleep delay time parameter (10-18).

  • Page 470: Chapter 10 Troubleshooting And Fault Diagnostics

    Chapter 10 Troubleshooting and Fault Diagnostics 10.1 General Inverter fault detection and early warning / self-diagnosis function. When the inverter detects a fault, a fault message is displayed on the keypad. The fault contact output energizes and the motor will coast to stop (The stop method can be selected for specific faults).
  • Page 471 LED display Description Cause Possible solutions Increase deceleration time  Deceleration time set too short,  Reduce input voltage to  Over voltage resulting in regenerative energy comply with the input voltage DC bus voltage exceeds the flowing back from motor to the requirements or install an AC OV detection level: inverter.
  • Page 472 LED display Description Cause Possible solutions Inverter thermal overload Check V/f curve.  Inverter protection tripped. Voltage setting V/F mode too high, Replace inverter with larger   overload If an inverter overload resulting rating. occurs 4 times in five in over-excitation of the motor.
  • Page 473 LED display Description Cause Possible solutions External fault (Terminal S1) External fault Active when 03-00= 25 or 68, (S1) and Inverter external fault selection 08-24=0 or 1. External fault (Terminal S2) External fault Active when 03-01= 25 or 68, (S2) and Inverter external fault selection 08-24=0 or 1.
  • Page 474 Description Cause LED display Possible solutions OPBFT Check feedback signal is  High pressure Since feedback value of pump correct.  fault High pressure fault pressure is lower than limit of Check if feedback value of  maximum flow. pressure is lower than limit of maximum pressure (23-12).
  • Page 475 Description Cause LED display Possible solutions OH1 error occurs for 3 times in 5 minutes when Run command in multi-function Remove run command in   Protection Fault run command in digital input terminals is not multi-function digital input multi-function digital input removed.

  • Page 476: Warning / Self-Diagnosis Detection Function

    10.3 Warning / Self-diagnosis Detection Function When the inverter detects a warning, the keypad displays a warning code (flash). Note: The fault contact output does not energize on a warning and the inverter continues operation. When the warning is no longer active the keypad will return to its original state. When the inverter detected a programming error (for example two parameters contradict each other of are set to an invalid setting), the keypad displays a self-diagnostics code.
  • Page 477 LED display Description Cause Possible solutions (flash) Inverter overheat warning: Inverter over Multi-function digital input set Multi-function input  Multifunction digital input  heating warning to 32. (Terminal S1 ~ S6) function set incorrectly. overheat warning active. Active when 03-00 ~ 03-05 Check wiring ...
  • Page 478 LED display Description Cause Possible solutions (flash) External Multi-function input  External base block Multifunction digital input  baseblock function set incorrectly. (Terminal S6) external baseblock active. Check wiring  Internal motor overload Check V/f curve.  Motor overload protection tripped, active Check motor rated current ...
  • Page 479 LED display Description Cause Possible solutions (flash) External fault (Terminal S4) External fault Active when 03-03= 25 or 68, (S4) and Inverter external fault selection 08-24=2. Multi-function input  (flash) Multifunction digital input function set incorrectly.  External fault (Terminal S5) External fault external fault active and Check wiring...
  • Page 480 LED display Description Cause Possible solutions SE03 V/F curve setting error. V/f curve error  01-02 > 01-12 > 01-06 V/f curve setting error. (Fmax) (Fbase) (Fmid1) Check V/F parameters  >01-08; (Fmin) SE05 10-00 and 10-01are set to 1 ...
  • Page 481 LED display Description Cause Possible solutions L0PB Check feedback signal is  Low pressure The feedback signal is not correct and with  error connected. connection. Low pressure error Due to feedback value of Check if feedback value   pump pressure is lower of pressure is lower than than limit of minimum flow.
  • Page 482  circuit again, replace the circuit EEPROM Poor archiving It occurs in parameters board.  check at inverter boot. Contact TECO for more  information. Control Board Error The control board is not  The control board is not Replace the control ...
  • Page 483 LED display Description Cause Possible solutions Operator Data control mode in  Writing Error operator is not consistent with that in the inverter. Data models in operator Check the inverter’s   Operator cannot write the are not consistent with that firmware version/ control information into the inverter.

  • Page 484: Auto-Tuning Error

    10.4 Auto-tuning Error When a fault occurs during auto-tuning of a standard AC motor, the display will show the “AtErr” fault and the motor stops. The fault information is displayed in parameter 17-11. Note: The fault contact output does not energize with an auto-tuning fault. Refer to Table 10.4.1, for fault information during tuning, cause and corrective action.

  • Page 485: Pm Motor Auto-Tuning Error

    10.5 PM Motor Auto-tuning Error When a fault occurs during auto-tuning of a PM motor, the display will show the “IPErr” fault and the motor stops. The fault information is displayed in parameter 22-22. Note: The fault contact output does not energize with an auto-tuning fault. Refer to Table 10.5.1, for fault information during tuning, cause and corrective action.

  • Page 486: General Troubleshooting

    10.6 General troubleshooting Status Checking point Remedy Is the wiring for the output terminals Wiring must match U, V, and W terminals of the Motor runs in correct? motor. wrong Is the wiring for forward and reverse Check for correct wiring. direction signals correct? Is the wiring for the analog...

  • Page 487: Troubleshooting Of The Inverter

    10.7 Troubleshooting of the Inverter 10.7.1 Quick troubleshooting of the Inverter INV Fault Is fault known? Symptoms other than burn Any Symptoms of burn Check burnt and out, damage, or fuse out and damage? damaged parts meltdown in the inverter? Is the main circuit DM Fault signal? Consult with the supplier...
  • Page 488 From previous page Check Inverter parameters Perform parameter initializations Specify operation control mode Does the FWD or REV Replace the control LED light flash? board Set up frequency command Is the frequency value Replace the control displayed on the display? board Are there voltage outputs at Replace the control...

  • Page 489: Troubleshooting For Oc, Ol Error Displays

    10.7.2 Troubleshooting for OC, OL error displays The inverter displays OC, OL errors Is the main circuit I.G.B.T Replace I.G.B.T working Replace faulty circuit Any visual abnormalities? board Apply power Is the current detector Replace the current Any abnormal indications? controller Input operation command Replace control board...

  • Page 490: Troubleshooting For Ov, Lv Error

    10.7.3 Troubleshooting for OV, LV error The inverter displays OV, LV Is the main circuit fuse intact? Consult with the supplier Any visual abnormalities? Consult with the supplier Apply power Any abnormal indications? Consult with the supplier Input operation command Is FWD LED still illuminated after flash Consult with the supplier Input frequency commands...

  • Page 491: The Motor Can Not Run

    10.7.4 The motor can not run The motor can not run Is MCCB On? Can MCCB be turned On? Short circuited wiring Are voltages between power 1.The power is abnormal terminals correct? 2.Incorrect wiring Is LED lit? INVfault The operation switch is set to Is the operation switch in 　...

  • Page 492: Motor Overheating

    10.7.5 Motor Overheating M o to r O v e rh e a tin g Is lo a d o r c u rre n t e x c e e d in g C o n s id e r re d u c in g th e lo a d a n d in c re a s in g Y E S th e s p e c ifie d v a lu e ? th e c a p a c itie s o f th e in v e rte r a n d m o to r...

  • Page 493: Motor Runs Unbalanced

    10.7.6 Motor runs unbalanced Motor runs unevenly Does it happen Is the acceleration Increase the Acc/ Dec time during eceleration? time correct? Reduce the load.Increase capacities of INV and the motor. Are the output voltages INV faults between U-V,V-W,W-U balanced? Reduce the load fluctuation Is the load fluctuating? or add a flywheel.

  • Page 494: Routine And Periodic Inspection

    10.8 Routine and periodic inspection To ensure stable and safe operations, check and maintain the inverter at regular intervals. Use the checklist below to carry out inspection. Disconnect power after approximately 5 minutes to make sure no voltage is present on the output terminals before any inspection or maintenance.

  • Page 495: Maintenance

    10.9 Maintenance To ensure long-term reliability, follow the instructions below to perform regular inspection. Turn the power off and wait for a minimum of 5 minutes before inspection to avoid potential shock hazard from the charge stored in high-capacity capacitors. 1.

  • Page 496: Chapter 11 Inverter Peripheral Devices And Options

    Chapter 11 Inverter Peripheral devices and Options 11.1 Braking Resistors and Braking Units Inverters ratings 200V 1~30HP/400V 1~40HP (IP20) and 400V 1~25HP (IP55) have a built-in braking transistor. For applications requiring a greater braking torque an external braking resistor can be connected to terminals B1 / P and B2 in protection level of IP20 and to terminals B1 and B2 in protection level of IP55;...
  • Page 497 Braking Unit Inverter Braking resistor Braking Minimum torque Resistor resistance (Peak / Spec.(W/Ω) & Resistor HP KW Model Part Number Continues) Dimensions specification Req. Req. (Ω) 10%ED (L*W*H)mm 1200W/27.2Ω JNTBU-230 3 JNBR-4R8KW6R8 4800W/6.8Ω 108% 5.5Ω 3000W (535*60*110) 100 75 2 In para 1200W/32Ω...

  • Page 498: Braking Resistor

    Braking Unit Inverter Braking resistor Braking Minimum torque Resistor resistance (Peak / Spec.(W/Ω) & Resistor HP KW Model Part Number Continues) Dimensions specification Req. Req. (Ω) 10%ED (L*W*H)mm 1500W/20Ω JNTBU-4120 1 JNBR-6KW20 6000W/20Ω 2 In para 7.6Ω 9000W (615*60*110) 1500W/20Ω JNTBU-430 3 JNBR-6KW20 6000W/20Ω...
  • Page 499 For example, 400V class 100HP, it need TBU-4120 for 1 and 6000W/20Ω for 2, the braking resistor need to be connected in parallel, after the connection, the braking resistor is 12000W/10Ω. Table 11.1.2 List of braking resistors and braking units (IP55) Minimum Inverter Braking unit...

  • Page 500: Ac Line Reactors

    11.2 AC Line Reactors An AC line reactor can be used for any of the following: Capacity of power system is much larger than the inverter rating. Inverter mounted close to the power system (in 33ft / 10 meters). Reduce harmonic contribution (improve power factor) back to the power line. Protect inverter input diode front-end by reducing short-circuit current.
  • Page 501 Model AC reactor Inductance Value Voltage Rated Current (A) (mH) 0.02 0.02 1050 0.02 1200 Note: AC reactors listed in this table can only be used for the inverter input side. Do not connect AC reactor to the inverter output side. Both 200V class 60HP~125HP (IP20) and 400V class 100HP~425HP (IP20) and 5HP~100HP (IP55) have built-in DC reactors.

  • Page 502: Input Noise Filters

    11.3 Input Noise Filters A. Input Noise Filter on Specifications & Ratings Install a noise filter on power supply side to eliminate noise transmitted between the power line and the inverter. The inverter noise filter shown in Table 11.3.1 and Table 11.3.2 below meets the EN61800-3 class A specification.
  • Page 503 Interference Frequency (kHz) Figure 11.3.1 Frequency attenuation characteristics (10 windings case) Induction Motor Ground Ground Figure 11.3.2 Example of EMI Suppression Zero Phase Core Application Note: All the wiring of phases U/T1, V/T2, W/T3 must pass through the same zero-phase core without crossing over.

  • Page 504: Input Current And Fuse Specifications

    11.4 Input Current and Fuse Specifications IP20 200V class Horse 100% of rated Rated input Fuse rating Rated input Model    power output current current (3 current (1 F510-2001-□ F510-2002-□ 14.1 F510-2003-□ 10.6 19.6 11.4 F510-2005-□3 14.5 F510-2008-□3 22.3 F510-2010-□3 11.4...
  • Page 505 Horse 100% of rated output Rated input Model Fuse rating power current current F510-4425-□3 1000 F510-4535-□3 1400 F510-4670-□3 1800 F510-4800-□3 1044 2200 IP55 400V class Horse 100% of rated Rated input Model Fuse rating power output current current F510-4001-C3(F)N4 F510-4002-C3(F)N4 F510-4003-C3(F)N4 F510-4005-C3(F)N4 12.1...

  • Page 506: Other Options

    11.5 Other options A. JN5-OP-F02 (LCD keypad) LED keypad is standard for F510 IP20 model and it is optional for LCD keypad. Refer to the following figure. 11-11...
  • Page 507 B. Blank operation box and digital operator wire ‧Digital operator can detach inverter itself and users apply digital operator wire for remote operation. Wires have four specifications, inclusive of 1m, 2m, 3m, and 5m. ‧For digital operation remote control, separately blank operation box installed in the original position of the operator to prevent the entry of foreign matter.
  • Page 508 Dimensions of LED/LCD keypad (IP20): Figure 11.5.2 Dimensions of LED keypad Dimensions of LCD keypad (IP55): Figure 11.5.3 Dimensions of LCD keypad (IP55) 11-13...
  • Page 509 C. 1 to 8 Pump Card Refer to instruction manual of the option card to install. JN5-IO-8DO Card: 8 Relay Output Card. Terminals of JN5-IO-8DO: Terminal Description RY1~RY8 Relay1~Relay8 A terminal output CM1~CM4 Common terminal output Wiring of JN5-IO-8DO (Example): D.
  • Page 510 E. RJ45 to USB connecting Cable (1.8m) JN5-CM-USB has the function of converting USB communication format to RS485 to achieve the inverter communication control being similar with PC or other control equipment with USB port.  Exterior:  Connecting: 11-15...

  • Page 511: Communication Options

    11.6 Communication Options (a) PROFIBUS communication interface module (JN5-CM-PDP) For wiring example and communication setup refer to JN5-CM-PDP communication option manual. (b) DEVICENET communication interface module (JN5-CM-DNET) For wiring example and communication setup refer to JN5-CM-DNET communication option manual. (c) CANopen communication interface module (JN5-CM-CAN) For wiring example and communication setup refer to JN5-CM-CAN communication option manual.

  • Page 512: Protective Cover

    11.7 Others Options A. Protective Cover If inverter is around the environment of dust or metal shavings, it is recommended to purchase the protective covers positioned on both sides of the inverter to prevent unknown objects from invading. Frame Model JN5-CR-A01 JN5-CR-A02 JN5-CR-A04...
  • Page 513 Middle layer case outline Middle layer case installation diagram Comm. card Comm. card Communication card installation diagram 11.8 NEMA1 Kit If NEMA1 or IP20 protective level is necessary to upgrade, it is recommended to purchase the NEMA1 kit positioned on top and bottom sides of the inverter. The drawings installed in the inverter, please refer to chapter 3.7.

  • Page 514: Product Specifications

    This product is the PROFIBUS high-speed communication expansion module; it can perform remote setting and communication functions through the PROFIBUS bus. It is used on the TECO A510s/F510 AC motor driver (hereinafter referred to as the “driver”), and allows the driver to operate on the PROFIBUS network.
  • Page 515 11.9.3 Installation instructions PROFIBUS network connection Definitions of PROFIBUS DP communication port pins are as shown in the figure below. Definition Description Not assigned RXD/TXD-P (B- Receive/Send data Line) Not assigned DGND (2M) Data reference potential Not assigned RXD/TXD-N Receive/Send data (A-Line) Not assigned PROFIBUS network connection...

  • Page 516: Led Indicator Descriptions

    PROFIBUS bus terminal resistor The first and last station of the PROFIBUS bus must be connected to the bus, and the bus terminal resistor must be turned on. 11.9.4 LED indicator descriptions The module has two dual-color LED indicators built-in used to quickly diagnose and monitor the communication statuses between the module itself and the bus.
  • Page 517 Network status LED (COMM LED) Used to monitor the operability of the communication module PROFIBUS network. Indicator Description statuses Does not light DP communication not established Green light DP communication lights up established and normal 11.9.5 Driver parameter setting descriptions Used to monitor the operability of the communication module PROFIBUS network.
  • Page 518 11.9.6 Connection instructions PPO communication PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10 10th word word word word word word word word word word word word word word PPO1 PPO2 PPO3 PPO4 PPO5 PKW: Parameter address/value STW: Control word PZD: Process data ZSW: Status word PKE: Parameter address...

  • Page 519: Control Character

    11.9.7 Meanings of each character Control character Description Operation command Operate Stop Reverse command Reverse Forward External error Error Error reset Reset Reserved Multi-function terminal S1 Multi-function terminal S2 Multi-function terminal S3 Multi-function terminal S4 Multi-function terminal S5 Multi-function terminal S6 Multi-function terminal S7 Multi-function terminal S8 Controller mode...
  • Page 520 11.9.8 PKW regional access parameters The driver can provide request and response information. Due to the request and response mechanism, the master station must send requests until a communication response is received. The 4 characters of the PKW region are as follows: Word 1 Parameter ID(PKE) Parameter number(PNU)
  • Page 521 Error character If the request parameter value was not processed, then the error codes that will be kept in the low-bit PWE1 set are as follows: Error Description code Parameter does not exist The current status parameter cannot be read/written Parameter value not within range Other SP communication error occurred, such as: response timeout...

  • Page 522: Troubleshooting

    1. Not yet connected with the PROFIBUS host terminal. 11.9.10 GSD File When using the Profibus communication module, if the GSD description file (JN5-CMHI-PDP_V (latest version).GSD) is needed, please download it from the TECO official website or request for it from your purchasing sales channel. 11-27 ...

  • Page 523: Installation Instructions

    This product is the CANopen high-speed communication expansion module; it can perform remote setting and communication functions through the CANopen bus. It can only be used with the TECO A510s/F510 AC motor driver (hereinafter referred to as the “driver”), and allow the driver to operate on the CANopen network.
  • Page 524 Terminal block definition As shown in the figure below, the contact definitions in the order from left to right are GND, CAN_L, NC, CAN_H and NC. ID address setting description As shown in the figure below, ID addresses (1~127) correspond to SW1 b1~b7. Transmission rate corresponds to SW2 b1~b3.
  • Page 525 DIP switch DIP switch Function status Description position 7654321 0000000 Cannot be used 0000001 Network address is 1 0000010 Network address is 2 Network address 0000011 Network b7—b1 Setting address is 3 ......1111110 Network address is 126 1111111 Network address is 127 CANopen...
  • Page 526 Module status LED (RUN LED) Used to monitor whether the equipment is operating normally. Indicator Status name Description statuses Does not light Initial status Power not supplied Continuous Pre-operation Preparation status flashing Single flash Stop Stopping Green light Operation Operating lights up Error status LED (ERR LED) Used to monitor the operability of the communication module CANopen network.
  • Page 527 11.10.6 Connection instructions Service data object (SDO) This module supports 1 SDO server, which means it can provide SDO service, and the SDO uses the sending and receiving COB-ID of the predefined connection, 0x580 + NodeID (sending) and 0x600 + NodeID (receiving). Each SDO message includes a set of COB-ID (request SDO and response SDO);...
  • Page 528 Write: Slave to master (response code 0x60H) COB-ID Byte0 Byte1 Byte2 Byte3 Byte4 Byte5 Byte6 Byte7 Reque Object index Object Request data (580H) + Node subind Reserved code When we use SDO to perform control to the group 25H of the driver control group, corresponding rules are as follows: Index 25xxH (register...
  • Page 529 11.10.7 Object index list Basic index Index Name Default value R/W Size Remarks 1000H Device type 00010192H 1001H Error register 1005H COB-ID SYNC message 1006H Communication cycle period 1008H Manufacturer device name A510 Manufacturer hardware 1009H version Manufacturer software 100AH 1.00 version 00000080H+Node-I...
  • Page 530 Index Name Default value R/W Size Remarks Number of entries 1.Mapped Object 604F0010H 1601H 2.Mapped Object 60500010H 3.Mapped Object 4.Mapped Object Number of Number of entries entries COB-ID used by PDO 180H+Node-ID Transmission Transmission Type 0xFF type 1800H Inhibit time 0x64 Inhibit time CMS-Priority Group...
  • Page 531 DS402 part Sub- Default Index Name R/W Size Unit Index value 603F Error code 6040 Control word 6041 Status word 6042 vl target velocity 6043 vl velocity demand vl ramp function time 604F 0.1S Acceleration time vl slow down time 6050 0.1S Deceleration time...
  • Page 532 Monitor DATA (read only) Register Content address 0 Operation status 1: Operate 0: Stop 1 Direction status 1: Reverse 0: Forward Frequency converter operation preparation status 1: Preparation complete 0: Preparation not yet complete 3 Error 1: Abnormal 4 Warning 1: “ON”...
  • Page 533 Register Content address 16 DEV 47 Reserved 17 EF1 48 Reserved 18 EF2 49 MtrSw (DI Motor Switch Fault) 19 EF3 50 OCA (Acceleration over-current) OCD (Deceleration over-current) 21 EF5 52 OCC (Operation over-current) 22 EF6 53 CF08 23 EF7 54 PTCLS 24 EF8 55 PF (Protection fault)
  • Page 534 Register Content address 8 Reserved 38 SE05 68 STP1 9 UT 39 HPERR 69 BDERR 10 OS 40 EF 70 EPERR 11 PGO 41 Reserved 71 Reserved 12 DEV 42 Reserved 72 Reserved 13 CE 43 RDP 73 STP0 14 CALL 44 Reserved 74 Reserved 15 Reserved 45 OL1 75 STP2...
  • Page 535 11.10.8 Troubleshooting There are two indicators on top of the CANopen communication module; when malfunction occurs, the cause of the malfunction can be confirmed based on the indicator statuses, and troubleshoot the error by following the descriptions below. Indicator troubleshooting Module status LED (RUN LED) Indicator Status name...
  • Page 536 11.10.9 EDS file When using the CANopen communication module, if the EDS description file (JN5-CMHI-CAN_V (latest version).eds) is needed, please download it from the TECO official website or request for it from your purchasing sales channel. 11-41 ...

  • Page 537: Specifications

    EtherCAT network environment. It can only be used with the TECO A510s/F510 AC motor driver (hereinafter referred to as a driver), and allow the driver to operate on the EtherCAT network.
  • Page 538 11.11.3 Installation instructions Communication module contact description As shown in the figure below, the framed part is the CN2 connector that connects to the driver. Communication module network socket As shown in the figure below, the left socket is input and the right socket is output. Input Output Driver parameter setting description...
  • Page 539 11.11.4 LED indicator descriptions The module has two dual-color LED indicators built-in used to quickly diagnose and monitor the communication statuses between the module itself and the EtherCAT network. Module status LED2 Used to monitor whether the communication module is operating normally. Indicator Status name Description...
  • Page 540 11.11.5 Object index list Basic index Sub- Default Index Name Size Remarks Index value 1000H Device type 00000192H 1001H Error register JN5-CM-CA 1008H Manufacturer device name 1009H Manufacturer hardware version Version 100AH Manufacturer software version Version number of entries Vender ID 0000081BH 1018H Product code...
  • Page 541 Object part Sub- Index Name Default value Size Unit Index 603F Error code 6040 Control word 6041 Status word 6042 vl target velocity 6043 vl velocity demand vl ramp function time Driver default 604F 0.1S Acceleration time value vl slow down time Driver default 6050 0.1S...
  • Page 542 11.11.7 xml file When using the EtherCAT communication module, if the xml description file (JN5-CMHI-ECAT_V (latest version).xml) is needed, please download it from the TECO official website or request for it from your purchasing sales channel. 11-47 ...

  • Page 543: I/O Expansion Card

    11.12.1 Hardware and data structure This product is an I/O expansion module; it allows performing of I/O expansion functions through the SPI bus. Used with the TECO A510s/F510 AC motor driver (hereinafter referred to as a driver). 11.12.2 Product specifications...
  • Page 544 Type Terminal Terminal functions Signal level Relay A contact (multi-function output terminal) R4A- Terminal capacity: Relay B contact (multi-function output terminal) Relay R4B- At 250Vac, 10 mA~1A Output Relay shared terminal; please refer to the At 30Vdc, 10 mA~1A manual for its functions. Multi-function (open collector transistor) output: Operating, zero speed, frequency consistent, any frequency consistent, output frequency,...
  • Page 545 11.13 DC reactor Installing a DC reactor at the DC terminal of the frequency converter provides the following advantages: • Improves the input current waveform distortion caused by the rectifier in the frequency converter while maintaining continuous rectified current. • Suppresses instantaneous current surges and prevents related overheating phenomenon caused by the rectifier and voltage regulator components due to instantaneous current surges.
  • Page 546 Model DC reactor Rated current Inductance value Rated current (A) (mH) HD/ND 9.2/12.1 14.8/17.5 18/23 24/31 31/38 0.83 39/44 45/58 0.51 60/73 0.41 75/88 0.34 91/103 0.28 118/145 100 (built-in) 150/168 0.18 125 (built-in) 180/208 0.15 150 (built-in) 216/250 0.22 175 (built-in) 260/296 0.15...
  • Page 547 11.14 Sinusoidal output reactor The parasitic inductance and capacitance that exist in the frequency converter and motor wiring are determined by the component switching speed and wiring of the frequency converter. The voltage of the motor terminal will reach as high as twice the DC voltage of the frequency converter.
  • Page 548 Model Output reactor Rated current Inductance value Rated current (A) (mH) HD/ND 31/38 0.18 39/44 0.16 45/58 0.12 60/73 75/88 0.08 91/103 0.07 118/145 0.05 150/168 0.04 180/208 0.032 216/250 0.027 260/296 0.023 295/328 0.021 380/435 0.015 450/515 0.012 523/585 0.012 585/585 0.012...
  • Page 549 11.15 DC24V power expansion card This product allows parts of the communication or driver functions to operate normally before connecting power to the frequency converter. 11.15.1 JN5-PS-DC24V product specifications Connection terminal Item Specifications Input 24V: 24V±5%, 0.6A terminal 0V: 24V reference ground The terminals above cannot be connected to the power and terminals Notes on the frequency converter itself in order to achieve the goal of safety...

  • Page 550: Appendix-A Instructions For Ul

    Appendix-A Instructions for UL Appendix-A Instructions for UL ◆ Safety Precautions DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or serious injury. WARNING Electrical Shock Hazard Do not operate equipment with covers removed.
  • Page 551 Failure to comply could result in damage to the drive and will void warranty. Teco is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.
  • Page 552 Appendix-A Instructions for UL Recommended Input Fuse Selection Fuse Type Drive Model F510 Manufacturer: Bussmann / FERRAZ SHAWMUT Model Fuse Ampere Rating (A) 200 V Class Three-Phase Drives 2001 Bussmann 20CT 690V 20A 2002 Bussmann 20CT 690V 20A 2003 Bussmann 30FE 690V 30A 2005 Bussmann 50FE...
  • Page 553 Appendix-A Instructions for UL ◆ Drive Motor Overload Protection Set parameter 02-01 (motor rated current) to the appropriate value to enable motor overload protection. The internal motor overload protection is UL listed and in accordance with the NEC and CEC. ■...
  • Page 554 Appendix-A Instructions for UL- Additional Data 08-06=0: When the inverter detects a motor overload the inverter output is turned off and the OL1 fault message will flash on the keypad. Press RESET button on the keypad or activate the reset function through the multi-function inputs to reset the OL1 fault. 08-06=1: When the inverter detects a motor overload the inverter will continue running and the OL1 alarm message will flash on the keypad until the motor current falls within the normal operating range.

This manual is also suitable for:

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