Ingersoll-Rand G110 Users Manual And Maintenance Manual
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Ingersoll-Rand G110 Users Manual And Maintenance Manual

Ingersoll-Rand G110 Users Manual And Maintenance Manual

Generating sets
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Users guide and maintenance
manual for the generating sets
Model(s) : G110
Control device : M150
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.
Réf. GPAO : 33501177101NE
Réf. constructeur : 33501177101
Revised (10-12)

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  • Page 1 Control device : M150 Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks, service marks, logos, or other proprietary identifying marks belonging to Ingersoll-Rand Company in this manual is historical or nominative...
  • Page 3 Users guide and maintenance manual All generating sets General considerations Safety instructions Réf. constructeur : MUE-IR A Réf. GPAO : 33522051901 - 1 -...

  • Page 4: Table Of Contents

    1. Preamble ..........................4 1.1. Introduction ........................4 1.1.1 General recommendations..................4 1.1.2. Structure of the reference material ................5 1.2. Pictograms and their meanings..................5 1.3. Safety instructions and regulations ................7 1.3.1 General advice......................7 1.3.2 Risks related to feed gas (concerns gas sets)............. 9 1.3.3 Risks related to exhaust gases and fuels..............
  • Page 5 Attached documents User manual for the control unit User and maintenance manual for the engine User and maintenance manual and spare parts catalogue for the alternator Wiring diagrams (supplied with the electrical generating set) Genset parts catalog. - 3 -...

  • Page 6: Preamble

    1. P REAMBLE 1.1. Introduction 1.1.1 General recommendations Thank you for choosing an electrical generating set from our company. This manual has been designed to help you operate and maintain your electrical generating set correctly. Read the safety instructions carefully in order to prevent any accident, incident or damage. These instructions must always be followed.

  • Page 7: Structure Of The Reference Material

    1.1.2. Structure of the reference material The reference material delivered with the generating sets enables you to get to know the equipment, operate it and maintain it, both on a daily basis and periodically. The reference material for the engines and alternators fitted to the sets consists of engine user and maintenance manuals (from the manufacturer) and alternator user and maintenance manuals (from the manufacturer).
  • Page 8 Warning, rotating or moving parts (risk of Lifting point required getting caught in the machinery) Stacking point required Warning, corrosive product Naked flames and Warning, risk of explosion unprotected lights prohibited. No smoking Exctinction by water Entry prohibited to non- prohibited authorised persons When on a trailer,...

  • Page 9: Safety Instructions And Regulations

    1.3. Safety instructions and regulations THESE SAFETY PRECAUTIONS ARE IMPORTANT If you do not understand or have any questions about any point in this manual, contact your dealer who will explain it to you or give you a demonstration. A list of risks and precautionary measures to take follows.
  • Page 10 Disconnect the battery and pneumatic starter (if there is one) before carrying out any repair, to prevent the engine from starting accidentally. Fit a panel over the controls to prevent any attempt at starting. Do not modify the engine. Only use the correct techniques for turning the crankshaft to rotate the crankshaft manually.

  • Page 11: Risks Related To Feed Gas (Concerns Gas Sets)

    1.3.2 Risks related to feed gas (concerns gas sets) WARNING – DANGER The gas is explosive. It is forbidden to smoke, go near or create sparks when the tank is being filled and near to the generating set. Request the user technical notes and LPG or NG safety data sheets from your gas supplier.

  • Page 12: Risks Related To Toxic Products

    1.3.4 Risks related to toxic products WARNING – DANGER The corrosion inhibitor contains alkali. This substance should not come into contact with the eyes. Avoid any prolonged or repeated contact with skin. It should not be swallowed. In the event of skin contact, wash thoroughly with water and soap. In the event of contact with eyes, rinse immediately with plenty of water for at least 15 minutes.

  • Page 13: Risks Related To Electrical Networks

    Good ventilation is required for your generating set to work properly. Without ventilation, the engine will quickly reach an excessive temperature that could lead to accidents or damage to the equipment and surrounding items. Do not take off the radiator cap when the engine is hot and the coolant is pressurised due to risk of burns.

  • Page 14: Dangers Presented By Electric Currents (First Aid)

    1.3.7 Dangers presented by electric currents (first aid) First aid In the event of an electric shock, cut off the voltage immediately and activate the set's emergency stop. If the voltage has not yet been cut off, move the victim out of contact with the live conductor as quickly as possible.

  • Page 15: Recommendation For The Operator And Environment

    1.3.9 Recommendation for the operator and environment Operating personnel should be aware of the safety and operating instructions. These will be regularly updated. Operating should be monitored, directly or indirectly, by someone designated by the operator who is familiar with the installation and dangers and problems regarding products stored and used in the installation.

  • Page 16: Identifying Sets

    1.4. Identifying sets generating sets and their components are identified by means of identification plates. The precise rules for identifying each major component (engine, alternator etc.) are set out in each manufacturer's documents contained in this manual. Examples of identification plates generating set Engines - 14 -...
  • Page 17 Alternator - 15 -...

  • Page 18: Installation

    2. I NSTALLATION 2.1. Unloading 2.1.1 Safety during unloading In order to unload generating sets from their transport mountings, under optimum conditions of safety and efficiency, you should check that the following points are being followed correctly. - Suitable lifting vehicles or equipment for the work. - Slings positioned in the rings provided for this procedure or lifting arms resting fully underneath the frame cross beams.

  • Page 19: Fork Lift Truck

    2.1.3.2 Fork lift truck - position the arms of the fork lift under the frame, making sure that only the cross beams are resting on the arms. - lift and handle the equipment carefully. - set down the generating set in its unloading position. It is recommended to use a fork lift truck with arms that are longer than the width of the frame - 17 -...

  • Page 20: Installation Of Mobile Site Sets

    3. I NSTALLATION OF MOBILE SITE SETS 3.1 Specific arrangements An area will be reserved to install the generating set. Its should be flat and strong enough so that the generator does not sink into it. It could be made of concrete or even large planks fitted together.

  • Page 21: Road Trailer

    4. R OAD TRAILER 4.1 Trailer linkage Before attaching the trailer, check the trailer hook on the tow vehicle; it should fit the trailer ring perfectly. WARNING – DANGER Trying to tow a trailer with a non-matching device (bar, wires, cords, etc.) could lead to serious accidents.

  • Page 22: Check Before Towing

    4.2 Check before towing Before towing carry out the following checks: - wheel torquing - lock trailer hook - tyre pressure - light signals working - cover doors closed - parking brake off - front wheels and rear supports lifted. - tightening and fixing the draw bar arms locking levers - brake test for "road"...

  • Page 23: Implementation For Installation

    4.5 Implementation for installation Procedures to be carried out: - check that the ground is strong enough for the assembly not to sink into it - using the front wheel, position the set as horizontally as possible - engage the handbrake. - lower the rear trailer supports and lock them - 21 -...

  • Page 24: Battery Maintenance

    5. B ATTERY MAINTENANCE WARNING – DANGER install the battery so that it has the correct ventilation never place the battery close to a flame or fire use only insulated tools never use sulphuric acid or acid water to top up the electrolyte level. PROCEDURE FOR TESTING STARTER BATTERIES TEST TYPE PROCEDURE...

  • Page 25: Fuel And Consumables

    6. F UEL AND CONSUMABLES All specifications (product features) are given in the engine and alternator maintenance manuals attached to this manual. 6.1 Circuit capacities – Mitsubishi engines Engines S4L2-SD S4Q2 (series SL) (series SQ) (series SS) CIRCUIT AND TANK CAPACITY MODEL G 16...

  • Page 26: Circuit Capacities - John Deere Engines

    6.2 Circuit capacities – john Deere engines Engines CIRCUIT AND TANK CAPACITY G 66 MODEL G 44 G 77 G 110 G 130 G 160 G 200 LUBRICATION (in litres) 13.5 13.5 21.5 21.5 31.5 COOLING 16.1 23.6 20.2 27.3 25.8 25.8 (in litres)

  • Page 27: Circuit Capacities - Volvo Engines

    6.3 Circuit capacities – Volvo engines ENGINES TWD 740 TAD 740 TAD 1032 TAD 1242 TAD 1631 CIRCUIT AND TANK CAPACITY MODEL G 220 G 270 G 330 G 440 G 550 LUBRICATION (in litres) COOLING (in litres) 41.9 36.9 37.3 FUEL (in litres)
  • Page 31 Instructions for use M 50 M150 X200 INS / ATS Réf. constructeur : Réf. GPAO : 33502013301...
  • Page 32 SAFETY S S YMBOLS Caution : danger Caution, refer to the publications supplied with the Genset Protective clothing required. Caution : risk of electric shock Eye and hearings protection necessary Caution : toxic substances Periodic maintenance required Caution : pressuried fluids Check battery charge Caution : high temperature (risk of burning) Recommended Lifting point...
  • Page 33 1 1 0 0 1 1 2 2 1 1 1 1 1 1 5 5 2 2 3 3 1 1 3 3 1 1 4 4 INS/ATS M150 1 1 0 0 2 2 0 0 1 1 5 5 1 1 1 1 1 1 2 2 1 1 6 6...
  • Page 34 A – – D D ESCRIPTION The manual control panels and the automatic control boxes are equipped with various switchgear and standard indicators. The following figures define the functions of the different switchgear. The key has 4 positions : - S S TARTING A A ND S S TOPPING K K EY: :Position of the key when the generator set is not running.
  • Page 35 1 1 2 2 - V V OLTMETER (A50-M M 150): It allows selection of the operating mode : - O O PERATING S S ELECION S S WITCH ( ( A50): -STOP : manual operation from the console M50 1 1 3 3 S S T T O O P P A A U U T T O O...
  • Page 36 - Let the generator set run empty for several minutes depending on the ambient temperature. - M50 : Close the circuit breaker. - From this moment the generator set is outputting to the installations. B) N N ORMAL O O PERATION - During operation of the generator set, carry out a regular inspection to ensure there are no anomalies.
  • Page 37 I I V V – – R R E E V V E E R R S S E E R R O O F F N N O O R R M M A A L L / / E E M M E E R R G G E E N N C C Y Y S S O O U U R R C C E E S S I I N N S S / / A A T T S S : : The reverser of normal / emergency sources allows the installation to be supplied by the generator set as soon as mains supply disappears.
  • Page 38 I I I I - A A U U T T O O M M A A T T I I C C S S 1. STOP 2. CONTACT 3. PREHEATING OF PLUG 4. STARTING STRAP TO POSITION IF NO A50 BOX CONNECTED 9 POINT CONNECTOR 9 POINT MALE CONNECTOR...
  • Page 77 C10-MOT 09-01 09-01...
  • Page 78 C10-MOT 09-01 09-01...
  • Page 79 C10-MOT 09-01 09-01...
  • Page 83 Use and maintenance manual John – Deere POWERTECH 4.5L & 6.8L 4045 and 6068 OEM Diesel Engines Réf. constructeur : OMRG25204 Réf. GPAO : 33522039401...
  • Page 84 Introduction Foreword READ THIS MANUAL carefully to learn how to operate Accurately record all the numbers. Your dealer also and service your engine correctly. Failure to do so needs these numbers when you order parts. File the could result in personal injury or equipment damage. identification numbers in a secure place off the engine.
  • Page 85 Introduction John Deere Engine Owner: Impari a conoscere chi e ` e dove si trova. Alla Sua prima occasione cerchi d’incontrarlo. Egli desidera farsi Don’t wait until you need warranty or other service to conoscere e conoscere le Sue necessita ` . meet your local John Deere Engine Distributor or Service Dealer.
  • Page 86 Introduction ® 4.5 L Engines OWER 4045D Engine 4045D Engine 4045T Engine 4045T Engine is a trademark of Deere & Company OWER RG,RG34710,5501 –19–20MAY96–1/1 092200 PN=4...
  • Page 87 Introduction ® 6.8 L Engines OWER 6068D Engine 6068D Engine 6068T Engine 6068T Engine is a trademark of Deere & Company OWER RG,RG34710,5503 –19–20MAY96–1/1 092200 PN=5...
  • Page 88 Introduction 092200 PN=6...
  • Page 89 Contents Page Page Record Keeping Generator Set (Standby) Applications..15-9 ® Medallion ....01-1 Starting the Engine .
  • Page 90 Contents Page Page Adding Supplemental Coolant Additives Lubrication and Maintenance Records Using Lubrication and Maintenance Records . . . 70-1 (SCA’s) ......40-8 Daily (Prestarting) Service .

  • Page 91: Record Keeping

    Record Keeping ® Medallion OWER A medallion is located on the rocker arm cover which ® identifies each engine as a John Deere P OWER engine. is a trademark of Deere & Company. OWER RG,RG34710,5505 –19–20MAY96–1/1 Engine Serial Number Plate Each engine has a 13-digit John Deere engine serial number.

  • Page 92: Record Engine Serial Number

    Record Keeping Record Engine Serial Number Record all of the numbers and letters found on your engine serial number plate in the spaces provided below. This information is very important for repair parts or warranty information. Engine Serial Number (B) Dubuque Engine Serial Number Plate Engine Model Number(C) Coefficient of Absorption Value (D)

  • Page 93: Engine Option Codes

    Record Keeping Engine Option Codes In addition to the serial number plate, OEM engines NOTE: Your engine option code label may not contain all option codes if an option has been added have an engine option code label affixed to the rocker arm cover.
  • Page 94 Record Keeping Option Codes Description Option Codes Description Rocker Arm Cover Balancer Shaft Oil Fill Inlet Cylinder Block With Liners and Camshaft Crankshaft Pulley Crankshaft and Bearings Flywheel Housing Connecting Rods and Pistons Flywheel Valve Actuating Mechanism Fuel Injection Pump Oil Pump Air Inlet Cylinder Head With Valves...

  • Page 95: Record Pto Serial Number

    Record Keeping Option Codes Description Option Codes Description Starting Aid Special Equipment (Field Installed) Timing Gear Cover With Gears Shipping RG,RG34710,5508 –19–20MAY96–3/3 Record PTO Serial Number Serial number and model number are located on cover plate (arrow) of PTO housing. Record the numbers in the following spaces: Serial Number Model Number...

  • Page 96: Safety

    Safety Recognize Safety Information This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. DX,ALERT –19–29SEP98–1/1 Understand Signal Words A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol.
  • Page 97 Safety Replace Safety Signs Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement. DX,SIGNS1 –19–04JUN90–1/1 Prevent Bypass Starting Avoid possible injury or death from engine runaway. Do not start engine by shorting across starter terminal. Engine will start with PTO engaged if normal circuitry is bypassed.
  • Page 98 Safety Prepare for Emergencies Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. DX,FIRE2 –19–03MAR93–1/1 Handle Starting Fluid Safely Starting fluid is highly flammable. Keep all sparks and flame away when using it.
  • Page 99 Safety Service Engines Safely Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near engine tools or moving parts. If these items were to get caught, severe injury could result. Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.
  • Page 100 Safety Handle Chemical Products Safely Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives. A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques.
  • Page 101 Safety Practice Safe Maintenance Understand service procedure before doing work. Keep area clean and dry. Never lubricate, service, or adjust machine while it is moving. Keep hands, feet, and clothing from power-driven parts. Disengage all power and operate controls to relieve pressure.
  • Page 102 Safety Avoid High-Pressure Fluids Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
  • Page 103 Safety Remove Paint Before Welding or Heating Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. Remove paint before heating: • Remove paint a minimum of 76 mm (3 in.) from area to be affected by heating.
  • Page 104 Safety Avoid Harmful Asbestos Dust Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer. Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets.
  • Page 105 Safety Prevent Acid Burns Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2.
  • Page 106 Safety Dispose of Waste Properly Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries. Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

  • Page 107: Fuels, Lubricants, And Coolant

    Fuels, Lubricants, and Coolant Diesel Fuel Consult your local fuel distributor for properties of the Fuel lubricity should pass a minimum of 3100 gram diesel fuel available in your area. load level as measured by the BOCLE scuffing test. In general, diesel fuels are blended to satisfy the low Sulfur content: temperature requirements of the geographical area in •...

  • Page 108: Diesel Fuel Storage

    Fuels, Lubricants, and Coolant Diesel Fuel Storage Proper fuel storage is critically important. Use clean Store diesel fuel in plastic, aluminum, and steel storage and transfer tanks. Periodically drain water containers specially coated for diesel fuel storage. and sediment from bottom of tank. Store fuel in a convenient place away from buildings.

  • Page 109: Minimizing The Effect Of Cold Weather On Diesel Engines

    Fuels, Lubricants, and Coolant Minimizing the Effect of Cold Weather on Diesel Engines John Deere diesel engines are designed to operate and a proper concentration of low silicate antifreeze as effectively in cold weather. recommended. (See DIESEL ENGINE OIL and ENGINE COOLANT REQUIREMENTS later in this However, for effective starting and cold weather section).

  • Page 110: Diesel Engine Break-In Oil

    Fuels, Lubricants, and Coolant If air-to-air aftercooling is used, the shutters must be For more information, see your John Deere engine completely open by the time the intake manifold air distributor or servicing dealer. temperature reaches the maximum allowable temperature out of the charge air cooler. RG,RG34710,7529 –19–30JUN97–2/2 Diesel Engine Break-In Oil •...

  • Page 111: Diesel Engine Oil

    Fuels, Lubricants, and Coolant Diesel Engine Oil Use oil viscosity based on the expected air temperature range during the period between oil changes. The following oil is preferred: • John Deere PLUS-50 ® The following oil is also recommended: • John Deere TORQ-GARD SUPREME ®...

  • Page 112: Mixing Of Lubricants

    Fuels, Lubricants, and Coolant Mixing of Lubricants In general, avoid mixing different brands or types of oil. Consult your John Deere engine distributor or servicing Oil manufacturers blend additives in their oils to meet dealer to obtain specific information and certain specifications and performance requirements.

  • Page 113: Alternative And Synthetic Lubricants

    Fuels, Lubricants, and Coolant Alternative and Synthetic Lubricants Conditions in certain geographical areas may require lubricant recommendations different from those printed in this manual. Some John Deere brand coolants and lubricants may not be available in your location. Consult your John Deere dealer to obtain information and recommendations.

  • Page 114: Grease

    Fuels, Lubricants, and Coolant Grease Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval. The following greases are preferred: • John Deere SD POLYUREA GREASE The following greases are also recommended: • John Deere HD MOLY GREASE •...

  • Page 115: Diesel Engine Coolant

    Fuels, Lubricants, and Coolant Diesel Engine Coolant The engine cooling system is filled to provide protection at lower temperatures is required, consult year-round protection against corrosion and cylinder your John Deere dealer for recommendations. liner pitting, and winter freeze protection to -37°C (-34°F).

  • Page 116: Diesel Engine Coolants, Supplemental Additive Information

    Fuels, Lubricants, and Coolant Diesel Engine Coolants, Supplemental Additive Information Engine coolants are a combination of three chemical help form a protective film on cylinder liner surfaces. components: ethylene glycol (antifreeze), inhibiting This film acts as a barrier against the harmful effects coolant additives, and quality water.

  • Page 117: Testing Diesel Engine Coolant

    Fuels, Lubricants, and Coolant Testing Diesel Engine Coolant Maintaining adequate concentrations of glycol and inhibiting additives in the coolant is critical to protect the engine and cooling system against freezing, corrosion, and cylinder liner erosion and pitting. Test the coolant solution at 600 hours or 12 month intervals or less and whenever excessive coolant is lost through leaks or overheating.

  • Page 118: Replenishing Supplemental Coolant Additives (Scas) Between Coolant Changes

    Fuels, Lubricants, and Coolant Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes IMPORTANT: Do not add supplemental coolant IMPORTANT: ALWAYS maintain coolant at correct additives when the cooling system is level and concentration. DO NOT drained and refilled with John Deere operate engine without coolant for Cool-Gard.

  • Page 119: Operating In Warm Temperature Climates

    Fuels, Lubricants, and Coolant Operating in Warm Temperature Climates John Deere engines are designed to operate using glycol base engine coolants. Always use a recommended glycol base engine coolant, even when operating in geographical areas where freeze protection is not required. IMPORTANT: Water may be used as coolant in emergency situations only.

  • Page 120: Engine Operating Guidelines

    Engine Operating Guidelines Instrument (Gauge) Panels All controls and gauges are optional equipment for John Deere OEM Engines. They may be provided by the equipment manufacturer instead of John Deere. The following information applies only to those controls and gauges provided by John Deere. IMPORTANT: Any time an electric gauge or meter does not register correctly, replace it with a new one.

  • Page 121: Instrument (Gauge) Panel (North America)

    Engine Operating Guidelines Instrument (Gauge) Panel (North America) All controls and gauges are optional equipment for John Deere OEM Engines. They may be provided by the equipment manufacturer instead of John Deere. The following information applies only to those controls and gauges provided by John Deere.
  • Page 122 Engine Operating Guidelines The reset button has to be held in when starting the engine. The button allows the safety switch to override the shut-down circuits until safe engine oil pressure is maintained. Once engine oil pressure is within specifications, the safety switch will latch and the reset button can be released.

  • Page 123: Vdo Instrument (Gauge) Panel (Except North America)

    Engine Operating Guidelines VDO Instrument (Gauge) Panel (Except North America) All controls and gauges are optional equipment for John Deere OEM Engines. They may be provided by the equipment manufacturer instead of John Deere. The following information applies only to those controls and gauges provided by John Deere.
  • Page 124 Engine Operating Guidelines G—Battery Light - The batttery light illuminates when the key is turned to the bulb test position (position I). It should go off after approximately five seconds. After the engine is running, if the alternator stops charging, the light will illuminate and protection circuitry will stop the engine.

  • Page 125: Normal Engine Operation

    Engine Operating Guidelines Normal Engine Operation Observe engine coolant temperature and engine oil remove load and restart the engine. pressure. Temperatures and pressures will vary Overheating of the turbocharger between engines and with changing operating parts may occur when oil flow is conditions, temperatures, and loads.
  • Page 126 Engine Operating Guidelines RG8028A –UN–15JAN99 IMPORTANT: DO NOT add makeup oil until the oil level is BELOW the ADD mark on dipstick. John Deere ENGINE BREAK-IN OIL (TY22041) should be used to make up any oil consumed during the break-in period. 3.
  • Page 127 Engine Operating Guidelines 4. During the first 20 hours, avoid prolonged periods of engine idling or sustained maximum load operation. If engine will idle longer than 5 minutes, stop engine. 5. Before the first 100 hours (maximum), change engine oil and replace engine oil filter (A). ( See CHANGING ENGINE OIL AND REPLACING OIL FILTER in Lubrication and Maintenance/Engine Oil Section.) Fill crankcase with seasonal viscosity grade...

  • Page 128: Auxiliary Gear Drive Limitations

    Engine Operating Guidelines Auxiliary Gear Drive Limitations IMPORTANT: When attaching an air compressor, hydraulic pump, or other accessory to be driven by the auxiliary gear drive (A) (engine timing gear train at front of engine), power requirements of the accessory must be limited to values listed below: •...

  • Page 129: Starting The Engine

    Engine Operating Guidelines Starting the Engine The following instructions apply to the optional controls and instruments available through the John Deere Parts Distribution Network. The controls and instruments for your engine may be different from those shown here; always follow manufacturer’s instructions. CAUTION: Before starting engine in a confined building, install proper outlet exhaust ventilation equipment.
  • Page 130 Engine Operating Guidelines 4. Electronically controlled governor applications may be equipped with a rotary speed potentiometer on instrument panel. On mechanical governor (7–10 % regulation) engines, pull hand throttle (A) 1/3 of the way out. Turn the handle in either direction to lock it in place. 5.

  • Page 131: Cold Weather Operation

    Engine Operating Guidelines Cold Weather Operation Additional information on cold weather operation is available from your engine distributor or authorized servicing dealer. Some engines are equipped with an air intake heater which will make starting the engine easier in cold weather. If equipped, follow steps 1–4 as listed under STARTING THE ENGINE, earlier in this section.

  • Page 132: Warming Engine

    Engine Operating Guidelines Warming Engine IMPORTANT: To assure proper lubrication, operate engine at or below 1200 rpm with no load for 1–2 minutes. Extend this period 2–4 minutes when operating at temperatures below freezing. Engines used in generator set applications where the governor is locked at a specified speed may not have a slow idle function.

  • Page 133: Changing Engine Speed-Standard (Mechanical) Governor

    Engine Operating Guidelines Changing Engine Speed–Standard (Mechanical) Governor To increase engine speed, turn handle (A), if equipped, to the horizontal position and pull out until desired engine speed is obtained. Turn the handle in either direction to lock throttle position. The handle is pushed inward to decrease engine speed.

  • Page 134: Stopping The Engine

    Engine Operating Guidelines Stopping the Engine 1. Pull PTO clutch lever (arrow) rearward (away from engine) to disengage clutch, if equipped. 2. Move the throttle lever (A) to slow idle on standard (mechanical) governor engines. IMPORTANT: Before stopping an engine that has been operating at working load, idle engine at least 2 minutes at 1000–1200 rpm to cool hot engine parts.

  • Page 135: Using A Booster Battery Or Charger

    Engine Operating Guidelines Using a Booster Battery or Charger A 12-volt booster battery can be connected in parallel with battery(ies) on the unit to aid in cold weather starting. ALWAYS use heavy duty jumper cables. CAUTION: Gas given off by battery is explosive. Keep sparks and flames away from battery.
  • Page 136 Engine Operating Guidelines 6. Start the engine. Disconnect jumper cables immediately after engine starts. Disconnect NEGATIVE (–) cable first. RG,RG34710,5564 –19–20MAY96–2/2 15-17 092200 PN=54...

  • Page 137: Lubrication And Maintenance

    Lubrication and Maintenance Observe Service Intervals Using hour meter (A) as guide, perform all services at the hourly intervals indicated on following pages. At each scheduled maintenance interval, perform all previous maintenance operations in addition to the ones specified. Keep a record of hourly intervals and services performed using charts provided in Lubrication and Maintenance Records Section.

  • Page 138: Use Correct Fuels, Lubricants, And Coolant

    Lubrication and Maintenance Use Correct Fuels, Lubricants, and Coolant IMPORTANT: Use only fuels, lubricants, and coolants meeting specifications outlined in Fuels, Lubricants, and Coolant Section when servicing your John Deere Engine. Consult your John Deere engine distributor, servicing dealer or your nearest John Deere Parts Network for recommended fuels, lubricants, and coolant.

  • Page 139: Lubrication And Maintenance Service Interval Chart-Standard

    Lubrication and Maintenance Lubrication and Maintenance Service Interval Chart—Standard Lubrication and Maintenance Service Intervals 250 Hour/ 500 Hour/ 2000 Hour/ Item Daily 6 Month 12 Month 24 Month As Required • Check Engine Oil and Coolant Level • Check Fuel Filter/Water Separator Bowl •...
  • Page 140 Lubrication and Maintenance Lubrication and Maintenance Service Intervals 250 Hour/ 500 Hour/ 2000 Hour/ Item Daily 6 Month 12 Month 24 Month As Required • Replace Air Cleaner Elements • Replace Poly-vee Belt RG,RG34710,7559 –19–30JUN97–2/2 20-4 092200 PN=58...

  • Page 141: Applications

    Lubrication and Maintenance MAINTENANCE INTERVAL CHART- Generator Applications Item 10 H / 500 H 1000 H / 2000 H / 2500 H / daily 1 year 2 years 3 years required • Check engine oil and coolant level • Check air filter restriction indicator •...

  • Page 142: Lubrication & Maintenance/Daily

    Lubrication & Maintenance/Daily Daily Prestarting Checks Do the following BEFORE STARTING THE ENGINE for the first time each day: IMPORTANT: DO NOT add makeup oil until the oil level is BELOW the add mark. 1. Check engine oil level on dipstick. Add as required, using seasonal viscosity grade oil.
  • Page 143 Lubrication & Maintenance/Daily CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns. Only remove filler cap when engine is cold or when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.
  • Page 144 Lubrication & Maintenance/Daily 3. Check the fuel filter for water or debris. If filter is fitted with a see-through bowl, drain as needed based on a daily visual inspection. IMPORTANT: Drain water into a suitable container and dispose of properly. a.
  • Page 145 Lubrication & Maintenance/Daily 5. If the air cleaner has an automatic dust unloader valve (A), squeeze the unloader valve on air cleaner assembly to clear away any dust buildup. If equipped with air intake restriction indicator gauge (B), check gauge to determine if air cleaner needs to be serviced.

  • Page 146: Lubrication & Maintenance/250 Hour/6 Month

    Lubrication & Maintenance/250 Hour/6 Month Servicing Fire Extinguisher A fire extinguisher (A) is available from your authorized servicing dealer or engine distributor. Read and follow the instructions which are packaged with it. The extinguisher should be inspected at least every 250 hours of engine operation or once a month.

  • Page 147: Changing Engine Oil And Replacing Oil Filter

    Lubrication & Maintenance/Engine Oil Changing Engine Oil and Replacing Oil Filter NOTE: Change engine oil and filter for the first time before 100 hours maximum of operation. ® ® OILSCAN or OILSCAN PLUS is a John Deere sampling program to help you monitor machine performance and identify potential problems before they cause serious ®...
  • Page 148 Lubrication & Maintenance/Engine Oil 4. Remove and discard oil filter element (A) using a suitable filter wrench. NOTE: Depending on engine application, oil filter may be located on either side of the engine. 5. Remove oil filter packing and clean filter mounting pad. IMPORTANT: Filtration of oils is critical to proper lubrication.
  • Page 149 Lubrication & Maintenance/Engine Oil 8. Fill engine crankcase with correct John Deere engine oil through rocker arm cover opening (B) or either side oil filler (C) depending on engine application. ( See DIESEL ENGINE OIL in Fuels, Lubricants, and Coolant Section for determining correct engine oil.) To determine the correct oil fill quantity for your engine, see ENGINE CRANKCASE OIL FILL QUANTITIES in...

  • Page 150: Checking Pto Clutch Adjustment

    Lubrication & Maintenance/250 Hour/6 Month Checking PTO Clutch Adjustment CAUTION: Never attempt to service the PTO while it is in operation. Loose clothing could get caught in moving parts; keep clothing tight against body. Use extreme care when working around the PTO. 1.

  • Page 151: Checking Engine Mounts

    Lubrication & Maintenance/250 Hour/6 Month Checking Engine Mounts Engine mounting is the responsibility of the generator manufacturer. Follow manufacturer’s guidelines for mounting specifications. IMPORTANT: Use only Grade SAE 8 or higher grade of hardware for engine mounting. 1. Check the engine mounting bracket, vibration isolators, and mounting bolts on support frame and engine block for tightness.

  • Page 152: Servicing Battery

    Lubrication & Maintenance/250 Hour/6 Month Servicing Battery CAUTION: Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level. Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer.
  • Page 153 Lubrication & Maintenance/250 Hour/6 Month CAUTION: Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2.

  • Page 154: Manual Belt Tensioner Adjustment

    Lubrication & Maintenance/250 Hour/6 Month Manual Belt Tensioner Adjustment NOTE: Two types of manual tensioners shown. Inspect belts for cracks, fraying, or stretched-out areas. Replace if necessary. As a reference check, twist belt in the middle of a 10—12 inch span with two fingers. A properly tensioned belt will turn 75—85 degrees.
  • Page 155 Lubrication & Maintenance/250 Hour/6 Month 7. Reset belt tension as necessary. DPSG,RG41165,128 –19–19JUN00–2/2 30-10 092200 PN=74...

  • Page 156: Lubrication & Maintenance/500 Hour/12 Month

    Lubrication & Maintenance/500 Hour/12 Month Lubricating PTO Clutch Internal Levers and Linkage CAUTION: Never attempt to service the PTO while it is in operation. Loose clothing could get caught in moving parts; keep clothing tight against body. Use extreme care when working around the PTO.

  • Page 157: Checking Air Intake System

    Lubrication & Maintenance/500 Hour/12 Month Checking Air Intake System IMPORTANT: The air intake system must not leak. Any leak, no matter how small, may result in internal engine damage due to abrasive dirt and dust entering the intake system. 1. Inspect all intake hoses (piping) for cracks. Replace as necessary.

  • Page 158: Replacing Fuel Filter Element

    Lubrication & Maintenance/500 Hour/12 Month Replacing Fuel Filter Element CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting fuel or other lines. Tighten all connections before applying pressure. Keep hands and body away from pinholes and nozzles which eject fluids under high pressure.

  • Page 159: Checking Belt Tensioner Spring Tension And Belt Wear (Automatic Tensioner)

    Lubrication & Maintenance/500 Hour/12 Month If equipped with water separator, remove filter element from water separator bowl. Drain and clean separator bowl. Dry with compressed air. Install water separator bowl onto new element. Tighten securely. 7. Align keys on filter element with slots in filter base. 8.
  • Page 160 Lubrication & Maintenance/500 Hour/12 Month Checking Belt Wear The belt tensioner is designed to operate within the limit of arm movement provided by the cast stops (A and B) when correct belt length and geometry is used. Visually inspect cast stops (A and B) on belt tensioner assembly.

  • Page 161: Checking Cooling System

    Lubrication & Maintenance/500 Hour/12 Month Checking Cooling System CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns. Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.

  • Page 162: Checking Effectiveness Of Coolant Solution

    Lubrication & Maintenance/500 Hour/12 Month Checking Effectiveness of Coolant Solution When your coolant has accumulated 500 hours or 12 months of operating time, the effectiveness of your engine coolant should be evaluated by obtaining a coolant sample. Maintaining adequate concentrations of glycol and inhibiting additives (SCAs) in the coolant is critical to protect the engine and cooling system against freezing, corrosion, and cylinder liner erosion and pitting.

  • Page 163: Adding Supplemental Coolant Additives (Sca's)

    Lubrication & Maintenance/500 Hour/12 Month Adding Supplemental Coolant Additives (SCA’s) After 500 hours or 12 months of engine operating time, recharge your engine coolant with the recommended amount ( see label on container) of TY16004 or TY16005 Liquid Coolant Conditioner. IMPORTANT: TY16004 or TY16005 Liquid Coolant Conditioner is a non-chromate inhibitor and should be used only with low...

  • Page 164: Pressure Testing Cooling System

    Lubrication & Maintenance/500 Hour/12 Month Pressure Testing Cooling System 1. Allow engine to cool, then carefully remove radiator CAUTION: Explosive release of fluids from cap. pressurized cooling system can cause serious burns. 2. Fill radiator with coolant to the normal operating level.

  • Page 165: Lubrication & Maint./2000 Hour/24 Month

    Lubrication & Maint./2000 Hour/24 Month Adjusting Variable Speed (Droop) on Generator Set Engines Stanadyne Injection Pumps Only 1. Warm engine to normal operating temperature. 2. Run engine at rated speed. 3. Apply full load. 4. Remove load. 5. Note the no-load speed or frequency. 6.
  • Page 166 Lubrication & Maint./2000 Hour/24 Month Denso In-Line Injection Pumps Only 1. Check for specified no-load (frequency). If governor regulation is within 5–7% range, no adjustment is necessary. 2. If governor regulation is above 7% or below 5%, stop engine and remove cap nuts from adjusting screws before making adjustments.

  • Page 167: Checking Crankshaft Vibration Damper (6-Cylinder Engine Only)

    Lubrication & Maint./2000 Hour/24 Month Lucas Injection Pumps Only See your authorized Lucas Repair Station for speed droop adjustment. This service requires that an internal pump adjustment be made. RG,RG34710,5583 –19–20MAY96–3/3 Checking Crankshaft Vibration Damper (6-Cylinder Engine Only) 1. Remove belts (shown removed). 2.

  • Page 168: Flushing Cooling System

    Lubrication & Maint./2000 Hour/24 Month Flushing Cooling System CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns. Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.
  • Page 169 Lubrication & Maint./2000 Hour/24 Month 3. Open engine block drain valve (A) on left side of engine. Drain all coolant from engine block. 4. Open radiator drain valve. Drain all coolant from radiator. 5. Remove thermostats at this time, if not previously done.

  • Page 170: Testing Thermostats Opening Temperature

    Lubrication & Maint./2000 Hour/24 Month IMPORTANT: Air must be expelled from cooling system when system is refilled. Loosen temperature sending unit fitting at rear of cylinder head or plug in thermostat housing to allow air to escape when filling system. Retighten fitting or plug after filling cooling system.
  • Page 171 Lubrication & Maint./2000 Hour/24 Month 4. Remove water manifold.thermostat cover (B) with gasket. 5. Remove thermostat(s) 6. Remove and discard all gasket material. Clean gasket surfaces. 7. Clean and check cover for cracks or damage. Continued on next page DPSG,RG34710,112 –19–05NOV99–2/5 45-7 092200 PN=90...
  • Page 172 Lubrication & Maint./2000 Hour/24 Month Testing Thermostats Opening Temperature 1. Remove thermostat(s). 2. Visually inspect thermostat(s) for corrosion or damage. If dual thermostats, replace as a matched set as necessary. CAUTION: DO NOT allow thermostat or thermometer to rest against the side or bottom of container when heating water.
  • Page 173 Lubrication & Maint./2000 Hour/24 Month To Install Thermostats IMPORTANT: Install manifold gasket so that smaller (round) holes are at lower left and upper right corners of manifold (matching studs A). 1. Clean all gasket material from thermostat cover and housing mounting surfaces. 2.

  • Page 174: Check And Adjust Valve Clearance

    Lubrication & Maint./2000 Hour/24 Month Check and Adjust Valve Clearance CAUTION: To prevent accidental starting of engine while performing valve adjustments, always disconnect NEGATIVE (—) battery terminal. IMPORTANT: Valve clearance MUST BE checked and adjusted with engine COLD. 1. Remove rocker arm cover and crankcase ventilator tube.
  • Page 175 Lubrication & Maint./2000 Hour/24 Month 4. With engine lock-pinned at TDC of No. 1 piston’s compression stroke, check valve clearance to following specifications. (Use sequence for 4-cylinder or 6-cylinder engines as outlined on next page.) Specification Intake Valve Clearance Checking ........
  • Page 176 Lubrication & Maint./2000 Hour/24 Month 4-Cylinder Engine: NOTE: Firing order is 1-3-4-2. 1. Using JDE81-4 Timing Pin, lock No. 1 piston at TDC compression stroke (B). 2. Adjust valve clearance on No. 1 and 3 exhaust valves and No. 1 and 2 intake valves. 3.

  • Page 177: Service As Required

    Service as Required Additional Service Information This is not a detailed service manual. If you want more detailed service information, use the form in the back of this manual to order a component technical manual. RG,RG34710,5591 –19–20MAY96–1/1 Do Not Modify Fuel System IMPORTANT: Modification or alteration of the injection pump (arrow), the injection pump timing, or the fuel injectors in...

  • Page 178: Adding Coolant

    Service as Required Adding Coolant CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns. Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.
  • Page 179 Service as Required 4. Run engine until it reaches operating temperature. RG,RG34710,5593 –19–20MAY96–2/2 50-3 092200 PN=98...

  • Page 180: Replacing Single Stage Air Cleaner

    Service as Required Replacing Single Stage Air Cleaner IMPORTANT: ALWAYS REPLACE air cleaner when air restriction indicator shows a vacuum of 625 mm (25 in.) H O, is torn, or visibly dirty. NOTE: This procedure applies to John Deere single stage air cleaner kits.

  • Page 181: Replacing Axial Seal Air Cleaner Filter Element

    Service as Required Replacing Axial Seal Air Cleaner Filter Element IMPORTANT: ALWAYS REPLACE primary air cleaner element when air restriction indicator shows a vacuum of 625 mm (25 in.) O, is torn, or visibly dirty. NOTE: This procedure applies to John Deere 2-stage axial seal air cleaner kits.
  • Page 182 Service as Required IMPORTANT: Whenever the air cleaner has been serviced or had cover removed, ALWAYS fully depress the air restriction indicator reset button (if equipped) to assure accurate readings. 6. If equipped, fully depress air restriction indicator reset button and release to reset indicator. RG41165,000008A –19–06SEP00–2/2 50-6 092200...

  • Page 183: Replacing Radial Seal Air Cleaner Filter Element

    Service as Required Replacing Radial Seal Air Cleaner Filter Element IMPORTANT: ALWAYS REPLACE primary air cleaner element when air restriction indicator shows a vacuum of 625 mm (25 in.) O, is torn, or visibly dirty. NOTE: This procedure applies to John Deere 2-stage radial seal air cleaner kits.
  • Page 184 Service as Required IMPORTANT: Whenever the air cleaner has been serviced or had cover removed, ALWAYS fully depress the air restriction indicator reset button (if equipped) to assure accurate readings. 8. If equipped, fully depress air restriction indicator reset button and release to reset indicator. RG41165,000008B –19–06SEP00–2/2 50-8 092200...

  • Page 185: Replacing Fan And Alternator Belts

    Service as Required Replacing Fan and Alternator Belts Refer to CHECKING BELT TENSIONER SPRING TENSION AND BELT WEAR in Lubrication and Maintenance/250 Hour/6 Month Section for additional information on the belt tensioner. 1. Inspect belts for cracks, fraying, or stretched out areas. Replace if necessary.

  • Page 186: Power Take-Off (Pto) Clutch

    Service as Required Power Take-Off (PTO) Clutch CAUTION: Entanglement in rotating driveline can cause serious injury or death. Keep shield on PTO drive shaft (A) between the clutch housing and the engine driven equipment at all times during engine operation. Wear close fitting clothing.

  • Page 187: Checking Fuses

    Service as Required Checking Fuses The following instructions apply to engines equipped with a John Deere instrument panel. 1. On engines with the early instrument panel ( —1998), check the fuse (A) between the ammeter (B) and key switch (C) located on back side of instrument panel. If defective, replace with an equivalent 25-amp fuse.

  • Page 188: Bleeding The Fuel System

    Service as Required Bleeding the Fuel System CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting fuel or other lines. Tighten all connections before applying pressure. Keep hands and body away from pinholes and nozzles which eject fluids under high pressure.
  • Page 189 Service as Required 2. Operate supply pump primer lever (B) until fuel flow is free from air bubbles. 3. Tighten bleed plug securely, continue operating hand primer until pumping action is not felt. Push hand primer inward (toward engine) as far as it will go. 4.
  • Page 190 Service as Required On Lucas rotary pumps: 1. Loosen bleed screw (B) on pump cover. NOTE: On Models DP200/201/203 Injection Pumps, bleed screw is located on top of cover near the fuel return line. 2. Operate fuel supply pump primer lever or turn ignition switch to “ON”.
  • Page 191 Service as Required At Fuel Injection Nozzles 1. Move the speed control lever to half throttle position. On engines equipped with electronic fuel shut-off solenoid, energize solenoid. 2. Using two open-end wrenches, loosen fuel line connection at injection nozzle. 3. Crank engine over with starting motor, (but do not start engine), until fuel free from bubbles flows out of loosened connection.

  • Page 192: Troubleshooting

    Troubleshooting General Troubleshooting Information Troubleshooting engine problems can be difficult. An A reliable program for troubleshooting engine problems engine wiring diagram is provided in this section to should include the following basic diagnostic thought help isolate electrical problems on power units using process: John Deere wiring harness and instrument (gauge) •...

  • Page 193: Engine Wiring Diagram Legend (North America)

    Troubleshooting Engine Wiring Diagram Legend (North America) A1 — Speed Control Unit P6 — Ammeter B1 — Magnetic Speed Sensor R1 — Resistor (48 ohm) B2 — Coolant Temperature Sensor S1 — Key Switch B3 — Oil Pressure Sensor S2 — Magnetic Safety Switch—North American F1 —...

  • Page 194: Wiring Diagram (North America)

    Troubleshooting Wiring Diagram (North America) DPSG,RG41165,127 –19–19JUN00–1/1 55-3 092200 PN=113...

  • Page 195: Engine Wiring Diagram Legend-Vdo Instrument Panel (Except North America)

    Troubleshooting Engine Wiring Diagram Legend—VDO Instrument Panel (Except North America) A — 6 mm , Red M — 0.75 mm , Green/Yellow B — 1.5 mm , Black N — 0.75 mm , Red C — 6 mm , Blue O—R —...

  • Page 196: Engine Wiring Diagram-Vdo Instrument Panel (Except North America)

    Troubleshooting Engine Wiring Diagram—VDO Instrument Panel (Except North America) DPSG,RG41165,131 –19–19JUN00–1/1 55-5 092200 PN=115...

  • Page 197: Engine Troubleshooting

    Troubleshooting Engine Troubleshooting Symptom Problem Solution Engine cranks but will not start Incorrect starting procedure. Verify correct starting procedure. No fuel. Check fuel in tank and manual shut-off valve. Exhaust restricted. Check and correct exhaust restriction. Fuel filter plugged or full of water. Replace fuel filter or drain water from filter.
  • Page 198 Troubleshooting Symptom Problem Solution Engine knocks Low engine oil level. Add oil to engine crankcase. Injection pump out of time. See your authorized servicing dealer or engine distributor. Low coolant temperature. Remove and check thermostat. Engine overheating. See “Engine Overheats”. Engine runs irregularly or stalls Low coolant temperature.
  • Page 199 Troubleshooting Symptom Problem Solution Turbocharger not functioning. See your authorized servicing dealer (Turbocharger engines only.) or engine distributor. Leaking exhaust manifold gasket. See your authorized servicing dealer or engine distributor. Defective aneroid control line. See your authorized servicing dealer or engine distributor. Restricted fuel hose.
  • Page 200 Troubleshooting Symptom Problem Solution Engine overloaded. Reduce load. Injection nozzles dirty. See your authorized servicing dealer or engine distributor. Engine out of time. See your authorized servicing dealer or engine distributor. Turbocharger not functioning. See your authorized servicing dealer or engine distributor. Engine overheats Engine overloaded.
  • Page 201 Troubleshooting Symptom Problem Solution Engine out of time. See your authorized servicing dealer or engine distributor. Defective turbocharger. See your authorized servicing dealer or engine distributor. Low engine temperature. Check thermostat. Undercharged system Excessive electrical load from added Remove accessories or install higher accessories.
  • Page 202 Troubleshooting Symptom Problem Solution Blown fuse (MDL-25) Replace fuse. Starter cranks slowly Low battery output. See your authorized servicing dealer or engine distributor. Crankcase oil too heavy. Use proper viscosity oil. Loose or corroded connections. Clean and tighten loose connections. Starter and hour meter functions;...

  • Page 203: Storage

    Storage Engine Storage Guidelines 1. John Deere engines can be stored outside for up to 4. John Deere engines expected to be stored more three (3) months with no long term preparation IF than six (6) months, long term storage preparation COVERED BY WATERPROOF COVERING.

  • Page 204: Preparing Engine For Long Term Storage

    Storage Preparing Engine for Long Term Storage The following storage preparations are good for long term engine storage up to one year. After that, the engine should be started, warmed up, and retreated for an extended storage period. IMPORTANT: Any time your engine will not be used for over six (6) months, the following recommendations for storing it and removing it from storage will help to...
  • Page 205 Storage 7. Crank the engine several revolutions with starter (do not allow the engine to start). 8. Remove fan/alternator poly-vee belt, if desired. 9. Remove and clean batteries. Store them in a cool, dry place and keep them fully charged. 10.

  • Page 206: Removing Engine From Long Term Storage

    Storage Removing Engine from Long Term Storage Refer to the appropriate section for detailed services IMPORTANT: DO NOT operate starter more than listed below or have your authorized servicing dealer 30 seconds at a time. Wait at least 2 or engine distributor perform services that you may not minutes for starter to cool before be familiar with.

  • Page 207: Specifications

    Specifications General OEM Engine Specifications ITEM ENGINE 4045DF120 4045DF150 4045TF120 4045TF150 4045TF220 4045TF250 4045HF120 4045HF150 Number of Cylinders Bore 106 mm 106 mm 106 mm 106 mm 106 mm 106 mm 106 mm 106 mm (4.19 in.) (4.19 in.) (4.19 in.) (4.19 in.) (4.19 in.) (4.19 in.)
  • Page 208 Specifications ITEM ENGINE 6068DF150 6068TF120 6068TF150 6068TF220 6068TF250 6068HF120 6068HF150 6068HF250 Number of Cylinders Bore 106 mm 106 mm 106 mm 106 mm 106 mm 106 mm 106 mm 106 mm (4.19 in.) (4.19 in.) (4.19 in.) (4.19 in.) (4.19 in.) (4.19 in.) (4.19 in.) (4.19 in.)

  • Page 209: Fuel Injection Pump Specifications

    Specifications Fuel Injection Pump Specifications Engine Model Injection Pump Option Power Rating @ Rated Speed (rpm) Slow Idle (rpm) Fast Idle (rpm) Codes Rated Speed Without Fan kW (hp) 4045DF120 16MR, 16MS 63 (85) 2500 2700 4045DF150 1601, 1671, 1691 60 (80) 2500 2700...
  • Page 210 Specifications Engine Model Injection Pump Option Power Rating @ Rated Speed (rpm) Slow Idle (rpm) Fast Idle (rpm) Codes Rated Speed Without Fan kW (hp) 4045HF158 16GR, 16LW 100 (134) 1500 1560 16ME, 16MF 123 (170) 1800 1870 4045TF120 16MT, 16MU 70 (94) 1500 1400...
  • Page 211 Specifications Engine Model Injection Pump Option Power Rating @ Rated Speed (rpm) Slow Idle (rpm) Fast Idle (rpm) Codes Rated Speed Without Fan kW (hp) 6068HF150 1621, 160D 157 (210) 2400 2600 16CY 143 (192) 2200 1350 2400 16GT, 16LY 153 (205) 1500 1560...
  • Page 212 Specifications Engine Model Injection Pump Option Power Rating @ Rated Speed (rpm) Slow Idle (rpm) Fast Idle (rpm) Codes Rated Speed Without Fan kW (hp) 6068TF257 16GS, 16LX 120 (161) 1500 1560 6068TF258 16GS, 16LX 120 (161) 1500 1560 16MJ, 16MK 142 (190) 1800 1870...

  • Page 213: Engine Crankcase Oil Fill Quantities

    Specifications Engine Crankcase Oil Fill Quantities Option Code Label Each engine has a 13-digit John Deere engine serial number. The first two digits identify the factory that produced the engine: “CD” indicates the engine was built in Saran, France “PE” indicates the engine was built in Torreon, Mexico “T0”...
  • Page 214 Specifications Engine Model Oil Pan Option Code(s) Crankcase Oil Capacity L (qt) 4045DF120 1901 8.0 (8.5) 1902 8.0 (8.5) 1903 12.5 (13.2) 1904 13.5 (14.3) 1923 14.5 (15.3) 4045DF150 1901 8.0 (8.5) 1902 8.0 (8.5) 1903 12.5 (13.2) 1904 13.5 (14.3) 1923 14.5 (15.3) 1949...
  • Page 215 Specifications Engine Model Oil Pan Option Code(s) Crankcase Oil Capacity L (qt) 4045TF154 1904 13.5 (14.3) 4045TF155 1937 12.5 (13.2) 4045TF157 1949 12.5 (13.2) 4045TF158 1949 12.5 (13.2) 4045TF220 1903 12.5 (13.2) 1904 13.5 (14.3) 1923 14.5 (15.3) 4045TF250 1903 12.5 (13.2) 1904 13.5 (14.3)
  • Page 216 Specifications Engine Model Oil Pan Option Code(s) Crankcase Oil Capacity L (qt) 1909 18.0 (19.0) 1944 20.0 (21.1) 1956 18.0 (19.0) 6068TF150 1907 19.0 (20.1) 1908 19.0 (20.1) 1909 18.0 (19.0) 1944 20.0 (21.1) 1948 20.0 (21.1) 1956 18.0 (19.0) 6068TF151 1907 19.0 (20.1)

  • Page 217: Unified Inch Bolt And Cap Screw Torque Values

    Specifications Unified Inch Bolt and Cap Screw Torque Values Top, SAE Grade and Head Markings; Bottom, SAE Grade and Nut Markings Grade 1 (No Mark) Grade 2 (No Mark) Grade 5, 5.1 or 5.2 Grade 8 or 8.2 Size Lubricated Lubricated Lubricated Lubricated...

  • Page 218: Metric Bolt And Cap Screw Torque Values

    Specifications Metric Bolt and Cap Screw Torque Values Top, Property Class and Head Markings; Bottom, Property Class and Nut Markings Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9 Size Lubricated Lubricated Lubricated Lubricated N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft)

  • Page 219: Lubrication And Maintenance Records

    Lubrication and Maintenance Records Using Lubrication and Maintenance Records Refer to specific Lubrication and Maintenance Section complete listing of all items to be performed and the for detailed service procedures. service intervals required, refer to the quick-reference chart near the front of the 1.

  • Page 220: Hour/6 Month Service

    Lubrication and Maintenance Records 250 Hour/6 Month Service • Change engine oil and filter. • Check PTO clutch adjustment. • Service fire extinguisher. • Service battery. • Lubricate PTO clutch shaft bearings. • Check automatic belt tensioner and belt wear. Hours Date Hours...

  • Page 221: Hour/12 Month Service

    Lubrication and Maintenance Records 500 Hour/12 Month Service • Lubricate PTO clutch internal levers and linkage. • Check automatic belt tensioner and belt wear. • Clean crankcase vent tube. • Check cooling system. • Check air intake hoses, connections, and system. •...

  • Page 222: 2000 Hour/24 Month Service

    Lubrication and Maintenance Records 2000 Hour/24 Month Service • Check crankshaft vibration damper (6-cylinder only). • Test thermostats. • Flush cooling system. • Check and adjust valve clearance. Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours...

  • Page 223: Service As Required

    Lubrication and Maintenance Records Service as Required • Service air cleaner. • Replace poly-vee belts. Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date RG,RG34710,5627 –19–20MAY96–1/1 70-5 092200 PN=142...

  • Page 224: Emission System Warranty

    Emission System Warranty U.S. EPA Emissions Control Warranty Statement Emissions control-related parts and components are Warranties stated in this manual refer only to warranted by John Deere for five years or 3000 hours emissions-related parts and components of your of operation, whichever occurs first. John Deere further engine.

  • Page 225: Emissions Control System Certification Label

    Emission System Warranty Emissions Control System Certification Label CAUTION: Statutes providing severe penalties for tampering with emissions controls may apply to the user or dealer. The emissions warranty described below applies only to those engines marketed by John Deere that have been certified by the United States Environmental Protection Emissions Label Agency (EPA) and/or California Air Resources Board...

  • Page 226: John Deere Service Literature Available

    John Deere Service Literature Available Technical Information Technical information is available from John Deere. Some of this information is available in electronic as well as printed form. Order from your John Deere dealer or call 1-800-522-7448. Please have available the model number, serial number, and name of the product.
  • Page 227 John Deere Service Literature Available Publications for this Engine Technical information is available from John Deere in support of our products. Some of this information is available in electronic as well as printed form. Order from your John Deere dealer or call 1-800-522-7448. Please have available the model number, and name of the product.
  • Page 228 Index Page Page Flush....... . 45-4 Pressure test......40-9 Acid burns .
  • Page 229 Index Page Page Filter, replace Fuel ....... . 40-3 Oil ........30-2 Lubricants Fire extinguisher, service .
  • Page 230 Index Page Page Torque values Inch....... . 65-11 Metric ......65-12 Radiator shutters .
  • Page 231 Index Index-4 092200 PN=4...
  • Page 232 4.5/6.8 OEM Engines OWER OMRG25204 (22SEP00)
  • Page 235 GENERATOR PARTS LISTS GENERATOR MODEL G110 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 236 SALES OFFICES Sales Office United Kingdom Ingersoll-Rand European Sales Ltd Facility details Swan Lane Hindley Green Wigan WN2 4EZ United Kingdom Phone +44 (0) 1942 257 171 +44 (0) 1942 523 417 Structure de l'Organisation en France Ingersoll-Rand Portable Power Coordonnées du Site...
  • Page 237 ELECTRIC STARTER M214 ISOLATED ASSEMBLY........... 23 EXHAUST SYSTEM M214ESI ASSEMBLY.............. 24 EXHAUST GUARDS JD4045H ASSEMBLY.............. 25 FRAME M214ESI JD 4045 ASSEMBLY ..............26 G110 DECALS......................... 27 SAFETY DECALS ASSEMBLY................... 28 MISCELLANEOUS CANOPY ASSEMBLY............... 29 RETENTION BUND ASSEMBLY................30 M214BESIL CANOPY ASSEMBLY ................31 PANEL WINDOW M214 ASSEMBLY ................
  • Page 238 SOCKETS PANEL EC M223 ASSEMBLY............... 68 SOCKETS TYPE 9 OPTION..................69 NEW SOCKET ASSEMBLY T9................69 SOCKETS ASSEMBLY .................... 70 SOCKETS PANEL EC M223 ASSEMBLY............... 71 SIMPLIFIED RETENTION TANK AND BASE PLATE OPTION ......72 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 239 A breakdown view exists for this item A supplier spare parts documentation exists for this item. Some items drawing on the breakdown view are not mounted on this genset, so they are not in the part list. G110 24/07/02 CPN 85052975 (33519010701)
  • Page 240 160170 85408896 RELAY 12V 20/30A 160180 85408912 AUTOMOBILE RELAY BASE 165120 85410652 INTELLISYS WIRING LOOM 010 L1=3500 L2=400 162850 85492056 WIRING BRACKET 166240 85427268 ELECTRICAL SHAFT D29 162860 85427276 CLIP D29 166250 85427029 CLIP D29 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 241 BELT 301730 85400893 INJECTOR 302200 85425551 STARTER 301720 85400877 CHARGING ALTERNATOR 301800 85401305 WATER PUMP 301750 85401099 PRESSURE SWITCH 301770 85401164 TEMPERATURE SWITCH 301790 85401206 THERMOSTAT SEAL 301780 85401180 THERMOSTAT 302100 85402725 ROCKER COVER GASKET G110 24/07/02 CPN 85052975 (33519010701)
  • Page 242 ALTERNATOR ASSEMBLY F02004 Item Part number Description Quantity Units 020130 85403103 LS 442S7 ALTERNATOR G110 24/07/02 CPN 85052975 (33519010701)
  • Page 243 ALTERNATOR DETAILS F30039 Item Part number Description Quantity Units 302240 85402451 VOLTAGE REGULATOR 302300 85425908 BEARING 302330 85425932 DRIVE DISC 302230 85425593 DIODE BRIDGE 302220 85425585 SURGE SUPPRESSOR G110 24/07/02 CPN 85052975 (33519010701)
  • Page 244 PIPE UNION REDUCER MAL/MAL 3/8G D15 180350 85409308 PIPE UNION ELBOW 90° MAL/FEM 3/8G 180360 85409324 PIPE UNION REDUCER MAL/FEM 1/2 3/8G 180370 85409423 HOSE CLIP D20/32 180380 85409597 FLEXIBLE HOSE D15x23 0.65 180390 85410165 WASHER D12X24 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 245 85404101 AIR FILTER BRACKET ALL JD 180310 85409431 HOSE CLIP D80/100 180400 85409449 HOSE CLIP D110/130 180210 85409563 RUBBER HOSE ELBOW D 102 L146x146 180410 85409589 RUBBER HOSE D76 0.06 080240 85410108 AIR RESTRICTiON INDICATOR G110 24/07/02 CPN 85052975 (33519010701)
  • Page 246 AIR FILTER 080260 DETAILS F30012 Item Part number Description Quantity Units 300100 85400752 OUTER AIR FILTER 300110 85400802 INNER AIR FILTER 300120 85501229 VACUATOR VALVE 300140 85501245 DUST CUP 080270 85403939 RAIN CAP 181700 85501864 HOSE CLIP D100/120 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 247 AIR HEATER JD 4045 ASSEMBLY F08004 Item Part number Description Quantity Units 080200 85404267 AIR HEATER RESISTANCE 1200W 12V 160290 85408169 AIR HEATER WIRING LOOM JD 4045 160550 85408938 RELAY 12V 180A 160170 85408896 RELAY 12V 20/30A G110 24/07/02 CPN 85052975 (33519010701)
  • Page 248 TRANS. WATER TEMPERATURE-OIL PRESSURE ASSEMBLY F11002 Item Part number Description Quantity Units 110110 85404598 PRESSURE SWITCH 00/10 BAR 110140 85404606 TEMPERATURE SENSOR 40/120° 180440 85409134 PIPE UNION REDUCER MAL/FEM 3/8SAE 1/8G 180260 85409340 PIPE UNION REDUCER MAL/FEM M14X150 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 249 OUTPUT CABLES ALTERNATOR 80A<=480A ASSEMBLY F16012 Item Part number Description Quantity Units 166220 85427169 FOAM CABLE PROTECTION 170x40x30 166230 85427227 CABLE OUTLET PLATE NW UCD224/UC274 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 250 ANTI-VIBRATION MOUNT D40 h28 130110 85405017 ANTI-VIBRATION MOUNT D40 h28 180490 85409456 HOSE CLAMP D60 181530 85427110 PIPE UNION REDUCER FEMALE/MALE 1/4G 180370 85409423 HOSE CLIP D20/32 181540 85492163 GASKET D6x10 Th1 180380 85409597 FLEXIBLE HOSE D15x23 0.75 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 251 RADIATOR 030170 DETAILS F30005 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 252 PLENUM 300710 85502516 RADIATOR TOP TRAVERSE 300720 85502573 RADIATOR BOTTOM TRAVERSE 300620 85501047 RADIATOR RIGHT UPRIGHT 300630 85501120 RADIATOR LEFT UPRIGHT 300730 85502649 2 WAY VALVE 180450 85410298 GASKET D14x18 Th1.5 180100 85409316 PLUG 1/2G G110 24/07/02 CPN 85052975 (33519010701)
  • Page 253 FUEL FILLER BASE FUEL TANK 050120 85403509 LEVEL SENSOR ADAPTER 110100 85404572 LEVEL SENSOR 180130 85409068 SQUARE FLANGE GASKET 95x95 Th3 180140 85409076 ROUND FLANGE GASKET 36x56 Th1 180150 85409514 SPRING CLAMP D13/15 680100 85410090 HOSE CLIP G110 24/07/02 CPN 85052975 (33519010701)
  • Page 254 FUEL FILLER 050110 DETAILS F30019 Item Part number Description Quantity Units 181750 85503035 TANK PLUG 050420 85431120 FUEL FILTER G110 24/07/02 CPN 85052975 (33519010701)
  • Page 255 Description Quantity Units 050160 85403483 FUEL FILTER BRACKET 050150 85403525 FUEL FILTER SEPARATOR 180240 85409274 BANJO CONNECTOR MALE D08 180250 85409282 BANJO SCREW M14X150 L26 180150 85409514 SPRING CLAMP D13/15 180270 85409522 GASKET D14x20 Th1.5 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 256 BATTERY ELECTROLYTE F99002 Item Part number Description Quantity Units 070150 85403756 BATTERY ELECTROLYTE G110 24/07/02 CPN 85052975 (33519010701)
  • Page 257 070130 85403749 BATTERY ISOLATOR BRACKET 070160 85403806 BATTERY SUPPORT BRACKET M214/M216 160430 85406387 BATTERY CABLE (+) 50mm2 L700 RED 160600 85406395 BATTERY CABLE (-) 50mm2 L700 BLACK 160610 85408136 BATTERY CABLE (+) 50mm2 L700 RED G110 24/07/02 CPN 85052975 (33519010701)
  • Page 258 EXHAUST SYSTEM M214ESI ASSEMBLY F09008 Item Part number Description Quantity Units 090200 85404366 29dB MUFFLER 090210 85503589 EXHAUST PIPE M214ESI D114 JD 180500 85409381 HOSE CLAMP D120 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 259 Description Quantity Units 130270 85405041 EXHAUST GUARD BRACKET JD 4045 130280 85405058 EXHAUST GUARD JD 4045 130180 85405066 EXHAUST GUARD BRACKET JD 4039 130340 85405132 EXHAUST GUARD JD 4045H 130350 85405140 EXHAUST GUARD JD 4045H G110 24/07/02 CPN 85052975 (33519010701)
  • Page 260 Part number Description Quantity Units 130310 85404788 M214 FRAME TANK FOR JD 4CYL 130150 85401032 ANTI-VIBRATION MOUNT 600daN 8mm 130250 85405207 ENGINE SUPPORT 4045 6068 LEFT SIDE 130260 85405215 ENGINE SUPPORT 4045 6068 RIGHT SIDE G110 24/07/02 CPN 85052975 (33519010701)
  • Page 261 G110 DECALS F18024 Item Part number Description Quantity Units 090300 85422772 MUFFLER EXTENSION D114XL170 090220 85404341 EXHAUST RAIN FLAP D114 180500 85409381 HOSE CLAMP D120 181600 85428019 RECTANGULAR STICKER 450x600 182300 85500205 ROUND STICKER D215 181640 85500197 RECTANGULAR STICKER 830x160...
  • Page 262 SAFETY DECALS ASSEMBLY F99008 Item Part number Description Quantity Units 183040 85506467 SAFETY DECAL G110 24/07/02 CPN 85052975 (33519010701)
  • Page 263 MISCELLANEOUS CANOPY ASSEMBLY F13010 Item Part number Description Quantity Units 140680 85405835 RADIATOR PANEL M214BESI JD 4045H 160110 85406940 WIRING BRACKET 160120 85406452 GROUND WIRES 25mm2 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 264 RETENTION BUND ASSEMBLY F13008 Item Part number Description Quantity Units 130320 85404853 HIRETECH RETENTION BUND M214 BESIL 140450 85405603 HOOD UNDERSHEETING M214ESI G110 24/07/02 CPN 85052975 (33519010701)
  • Page 265 M214BESIL CANOPY ASSEMBLY F14002 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 266 UPPER CLOSURE PANEL M202B 160380 85407344 CONTROL PANEL HOUSING R3000 160870 85407385 LOWER CLOSURE CONTROL PANEL 160400 85408409 WIRING LOOM SUPPORT L2000xW43xH42 0.16 160400 85408409 WIRING LOOM SUPPORT L2000xW43xH42 0.37 160400 85408409 WIRING LOOM SUPPORT L2000xW43xH42 0.22 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 267 SLAM SHUT DOOR LATCH 140390 85406239 SLAM SHUT LATCH HANDLE 140400 85406247 SLAM SHUT FASTENER 140130 85406270 WATER DEFLECTOR PANEL TOP DOOR 140140 85406353 CONTROL PANEL DOOR M214SIL 160130 85407229 STRIKER PLATE M214 CANOPY CONTROL PANEL DOOR G110 24/07/02 CPN 85052975 (33519010701)
  • Page 268 166180 85501542 SOCKETS ADAPTATION PLATE 166190 85501559 SOCKETS CLOSURE PLATE 166200 85499440 ELECTRICAL SHAFT D36 160225 85408276 CIRCUIT BREAKER SUPPORT PLATE 8 MODULES 164360 85408680 GLAND NUT PG36 166210 85499697 PIPE UNION ELBOW 45° PG36 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 269 EARTH ROD WITH CABLE M100/200 CANOPY ASSEMBLY F16006 Item Part number Description Quantity Units 160140 85408227 NEUTRAL/EARTH SYSTEM CABLE 25mm2 L10000 Gr/Ye 160150 85408334 EARTH ROD L1000 180120 85409191 CLIP-ON BRACKET G110 24/07/02 CPN 85052975 (33519010701)
  • Page 270 TERMINAL BLOCK HOUSING 160<I<=250A ASSEMBLY F16043 Item Part number Description Quantity Units 162890 85406478 CIRCUIT BREAKER BRACKET M204B M205B 162930 85406510 CIRCUIT BREAKER PROTECTION PANEL G110 24/07/02 CPN 85052975 (33519010701)
  • Page 271 NEUTRAL/EARTH SYSTEM CABLE 25mm2 L250 Gr/Ye 161690 85406981 CURRENT TRANSFORMER WIRING 2.5mm2 L350 Gr/Ye 163280 85407070 POWER CABLE SINGLE CORE 30mm2 L1500 160770 85408342 INSULATION PIN 164150 85408441 CURRENT TRANSFORMER 200/5 164230 85408508 COMPACT CIRCUIT BREAKER 4x160A G110 24/07/02 CPN 85052975 (33519010701)
  • Page 272 CIRCUIT BREAKER ACCESSORIES F16036 Item Part number Description Quantity Units 162450 85408573 CIRCUIT BREAKER SHUNT RELEASE COIL 200/280VAC Part number listed is the only part used in this model. G110 24/07/02 CPN 85052975 (33519010701)
  • Page 273 Item Part number Description Quantity Units 165630 85407062 POWER CABLE SINGLE CORE 30mm2 L1100 160810 85408631 GLAND NUT PG21 165190 85413284 GLAND NUT PG29 160830 85415750 GLAND NUT REDUCER 29X21 160540 85408862 RUBBER GROMMET D28 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 274 CONNECTIONS M214BL ASSEMBLY F16010 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 275 GLAND NUT PG13 160790 85408656 GLAND NUT PG13 160800 85408870 HIRETECH POWER CONNECTION BLOCK 180460 85409225 1/4 TURN SCREW D9 180470 85409233 CAPTIVE NUT FOR 1/4 TURN BOLT 180480 85409241 WASHER FOR 1/4 TURN FASTENER G110 24/07/02 CPN 85052975 (33519010701)
  • Page 276 FAISCEAU C35S 166440 85426112 FUSIBLE FN/F1/F2/F3 CARTE CB13 166470 85426120 FUSIBLE F5 CARTE CB12 166450 85426138 FUSIBLE F6 ET F8 CARTE CB12 166460 85426146 FUSIBLE F7 CARTE CB12 166450 85426138 FUSIBLE F6 ET F8 CARTE CB12 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 277 INTELLISYS OPTION USING PLATEN F30051 Item Part number Description Quantity Units 166030 85408854 STOP 303120 85504256 WIRING LOOM SUPPORT L40XW80 0.21 303170 85504306 USING TERMINAL G110 24/07/02 CPN 85052975 (33519010701)
  • Page 278 INTELLISYS OPTION TENSION POTENTIOMETER F30052 Item Part number Description Quantity Units 302980 85504207 CLAMP D4.7 303050 85504215 LOCK AXE SYSTEM 166520 85504009 INTELLISYS WIRING LOOM C106 L560 303130 85504264 POTENTIOMETER 1kOHMS G110 24/07/02 CPN 85052975 (33519010701)
  • Page 279 F30053 Item Part number Description Quantity Units 303090 85504249 FLASQUE 164080 85413482 FUSIBLE CYLINDRIQUE 5A 166500 85503985 FAISCEAU C39 L2000 303140 85504272 RELAIS DIFFERENTIEL 12V 303110 85423473 TORE MG 50437 303080 85504231 BORNE PORTE FUSIBLE G110 24/07/02 CPN 85052975 (33519010701)
  • Page 280 302890 85504116 LEFT HOUSING 302900 85504124 ROTOR 302910 85504132 SLAM SHUT DOOR LATCH 302920 85504140 LOCK PLATE 302930 85504157 RING 302940 85504165 SCREW M6X16 302950 85504173 STOP 302960 85504181 DOOR 302970 85504199 GROUND WIRES 10mm2 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 281 WIRING LOOM C11 L460 303060 85504983 INTELLISYS PLASTIC PLATE 166380 85504041 EARTHING INTELLISYS WIRING LOOM 166400 85412021 INTELLISYS DISPLAY LEXAN IR 303000 85402519 LAMP 303010 85503522 WARNING LIGHT CYLINDRIC D22 303020 85426773 EMERGENCY STOP BUTTON G110 24/07/02 CPN 85052975 (33519010701)
  • Page 282 INTELLISYS OPTION EMERGENCY STOP F30055 Item Part number Description Quantity Units 166490 85503977 INTELLISYS WIRING LOOM C11 L2000 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 283 166630 85410538 INTELLISYS WIRING LOOM 001 166790 85427979 INTELLISYS WIRING LOOM 106 166770 85410512 INTELLISYS WIRING LOOM 006 166820 85411460 INTELLISYS WIRING LOOM 120 Part numbers listed are the only parts used in this model. G110 24/07/02 CPN 85052975 (33519010701)
  • Page 284 Quantity Units 130460 85405249 TOWING BALL D50 130490 85405223 TOWING EYE 76x42 130470 85405231 TOWING EYE DIN 40 130500 85405256 ROAD TRAILER M214ESI 140450 85405603 HOOD UNDERSHEETING M214ESI 130510 85405355 SPARE WHEEL 2T5 ROAD TRAILER ASSEMBLY G110 24/07/02 CPN 85052975 (33519010701)
  • Page 285 ROAD TRAILER PARTS 130500 DETAIL F30062 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 286 LEFT REAR BOUNDING 303520 85504595 RIGHT MUDGUARD FIXATION 303530 85504603 LEFT MUDGUARD FIXATION 303540 85504611 FIXING CLIP WHITE LITE 303470 85504546 TRIANGLE SUPPORT 303670 85504744 RENFORCEMENT OF LEFT TANDEM MUDGUARD 303680 85504751 RENFORCEMENT OF RIGHT TANDEM MUDGUARD G110 24/07/02 CPN 85052975 (33519010701)
  • Page 287 TRACTION TUBE 304110 85505337 SHOCK ABSORBER 304120 85505345 CONNECTING ROD 304040 85505261 BREAK DOWN CABLE 304050 85505279 COMPENSATOR 304060 85505287 HANDBRAKE LEVER 304130 85505352 FRICTION COLLAR KIT 304080 85505303 TRANSMISSION CABLE 304140 85505360 LEVER AND AXLE G110 24/07/02 CPN 85052975 (33519010701)
  • Page 288 85505188 HUB CAP 303970 85505196 BEARING KIT 303980 85505204 BOLTS KIT 303990 85505212 NUTS KIT 304230 85505451 BRAKE KIT 304240 85505469 ADJUSTMENT KIT 304250 85505477 BRAKE CABLE 1,40m KIT 304260 85505485 BRAKE CABLE 1,60m KIT G110 24/07/02 CPN 85052975 (33519010701)
  • Page 289 EARTH ROD WITH CABLE M100/200 CANOPY ASSEMBLY F16006 Item Part number Description Quantity Units 160140 85408227 NEUTRAL/EARTH SYSTEM CABLE 25mm2 L10000 Gr/Ye 160150 85408334 EARTH ROD L1000 180120 85409191 CLIP-ON BRACKET G110 24/07/02 CPN 85052975 (33519010701)
  • Page 290 EXPLOSIVE ATHMOSPHERE KIT SPARK ARRESTER INERIS DN80 ASSEMBLY F09013 Item Part number Description Quantity Units 090160 85404325 INERIS SPARK ARRESTER DN100 180500 85409381 HOSE CLAMP D120 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 291 FILTER INLET PIPE D50 JD 4045HF150 080420 85410249 AIR SHUT OFF VALVE D51 160160 85408367 RELAY 12V/24V 75A 160170 85408896 RELAY 12V 20/30A 160180 85408912 AUTOMOBILE RELAY BASE 180620 85426385 T BOLT CLAMP D60/63 180630 85426393 RUBBER HOSE D50 L110 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 292 85426377 PIPE UNION REDUCER MAL/MAL 180180 85409290 PIPE UNION REDUCER ELBOW MAL/MAL D08 180190 85409332 PIPE UNION FEM/FEM D08 180200 85409464 HOSE CLAMP D36 180220 85409530 3 WAY FUEL VALVE 680100 85410090 HOSE CLIP 10.0 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 293 SINGLE BASE PLATE OPTION F14033 Item Part number Description Quantity Units 140450 85405603 HOOD UNDERSHEETING M214ESI G110 24/07/02 CPN 85052975 (33519010701)
  • Page 294 162880 85406429 COPPER BAR 5x25 COMMON EARTH BAR 166200 85499440 ELECTRICAL SHAFT D36 160770 85408342 INSULATION PIN 167720 85408607 HIRETECH POWER CONNECTION BLOCK 164360 85408680 GLAND NUT PG36 166900 85499689 PIPE UNION ELBOW 90° PG36 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 295 85408300 SOCKET GERMAN 230V 16A 2S+G 167690 85408326 EC SOCKET 400V 32A 3S+N+G 167700 85506046 EC SOCKET 400V 63A 3S+N+G 165340 85408771 DIFFERENTIAL SWITCH L 4P 63A 30mA 167800 85506103 SOCKET EC 230V 16A 2S+G G110 24/07/02 CPN 85052975 (33519010701)
  • Page 296 REAR PLATE M214L CONTROL PANEL HOUSING 167510 85505733 CIRCUIT BREAKER PANEL BRACKET M214 167520 85505741 REAR PLATE M214BESIL CONTROL PANEL HOUSING 167530 85505758 GLAND NUT PLATE M214BESIL 167570 85505816 SOCKETS PANEL EC M214BESIL 167640 85506012 SOCKETS BRACKET PANEL G110 24/07/02 CPN 85052975 (33519010701)
  • Page 297 162880 85406429 COPPER BAR 5x25 COMMON EARTH BAR 166200 85499440 ELECTRICAL SHAFT D36 160770 85408342 INSULATION PIN 167720 85408607 HIRETECH POWER CONNECTION BLOCK 164360 85408680 GLAND NUT PG36 166900 85499689 PIPE UNION ELBOW 90° PG36 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 298 85408318 EC SOCKET 400V 16A 3S+N+G 167690 85408326 EC SOCKET 400V 32A 3S+N+G 165340 85408771 DIFFERENTIAL SWITCH L 4P 63A 30mA 167800 85506103 SOCKET EC 230V 16A 2S+G 167820 85506434 MOULDED CASE CIRCUIT BREAKER 4x16A G110 24/07/02 CPN 85052975 (33519010701)
  • Page 299 REAR PLATE M214L CONTROL PANEL HOUSING 167500 85505725 SOCKETS BRACKET PANEL 167510 85505733 CIRCUIT BREAKER PANEL BRACKET M214 167520 85505741 REAR PLATE M214BESIL CONTROL PANEL HOUSING 167530 85505758 GLAND NUT PLATE M214BESIL 167570 85505816 SOCKETS PANEL EC M214BESIL G110 24/07/02 CPN 85052975 (33519010701)
  • Page 300 162880 85406429 COPPER BAR 5x25 COMMON EARTH BAR 166200 85499440 ELECTRICAL SHAFT D36 160770 85408342 INSULATION PIN 167720 85408607 HIRETECH POWER CONNECTION BLOCK 164360 85408680 GLAND NUT PG36 166900 85499689 PIPE UNION ELBOW 90° PG36 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 301 CIRCUIT BREAKER SUPPORT PLATE 12 MODULES 167690 85408326 EC SOCKET 400V 32A 3S+N+G 167700 85506046 EC SOCKET 400V 63A 3S+N+G 165340 85408771 DIFFERENTIAL SWITCH L 4P 63A 30mA 167810 85506111 SOCKET EC 110V 16A 2S+G G110 24/07/02 CPN 85052975 (33519010701)
  • Page 302 REAR PLATE M214L CONTROL PANEL HOUSING 167520 85505741 REAR PLATE M214BESIL CONTROL PANEL HOUSING 167530 85505758 GLAND NUT PLATE M214BESIL 167570 85505816 SOCKETS PANEL EC M214BESIL 167580 85505824 CIRCUIT BREAKER PANEL BRACKET M214 167640 85506012 SOCKETS BRACKET PANEL G110 24/07/02 CPN 85052975 (33519010701)
  • Page 303 162880 85406429 COPPER BAR 5x25 COMMON EARTH BAR 166200 85499440 ELECTRICAL SHAFT D36 160770 85408342 INSULATION PIN 167720 85408607 HIRETECH POWER CONNECTION BLOCK 164360 85408680 GLAND NUT PG36 166900 85499689 PIPE UNION ELBOW 90° PG36 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 304 CIRCUIT BREAKER SUPPORT PLATE 12 MODULES 167690 85408326 EC SOCKET 400V 32A 3S+N+G 167700 85506046 EC SOCKET 400V 63A 3S+N+G 165340 85408771 DIFFERENTIAL SWITCH L 4P 63A 30mA 167810 85506111 SOCKET EC 110V 16A 2S+G G110 24/07/02 CPN 85052975 (33519010701)
  • Page 305 REAR PLATE M214L CONTROL PANEL HOUSING 167520 85505741 REAR PLATE M214BESIL CONTROL PANEL HOUSING 167530 85505758 GLAND NUT PLATE M214BESIL 167570 85505816 SOCKETS PANEL EC M214BESIL 167580 85505824 CIRCUIT BREAKER PANEL BRACKET M214 167640 85506012 SOCKETS BRACKET PANEL G110 24/07/02 CPN 85052975 (33519010701)
  • Page 306 SIMPLIFIED RETENTION TANK AND BASE PLATE OPTION F13009 Item Part number Description Quantity Units 130330 85404960 RETENTION BUND M214BESI 140450 85405603 HOOD UNDERSHEETING M214ESI G110 24/07/02 CPN 85052975 (33519010701)
  • Page 307 TERMINAL BLOCK 1X2.5mm2 GREY 161020 85408706 STOP 161030 85408789 TERMINAL BLOCK 1X4mm2 GREY 160170 85408896 RELAY 12V 20/30A 160180 85408912 AUTOMOBILE RELAY BASE 160300 85408920 MOULDED CASE CIRCUIT BREAKER 1x16A 161040 85410116 PLASTIC COVER TERMINAL BLOCK G110 24/07/02 CPN 85052975 (33519010701)
  • Page 308 INTELLISYS OPTION SPEED POTENTIOMETER F30047 Item Part number Description Quantity Units 302980 85504207 CLAMP D4.7 303050 85504215 LOCK AXE SYSTEM 166510 85503993 INTELLISYS WIRING LOOM C105 L540 303070 85504223 POTENTIOMETER 4.7kOHMS G110 24/07/02 CPN 85052975 (33519010701)
  • Page 309 Description Quantity Units 304390 85506673 BUTTON 304400 85506681 POTENTIOMETER 200kOHMS 167460 85506566 INTELLISYS WIRING LOOM 124 167470 85506574 INTELLISYS WIRING LOOM 125 304410 85506699 POTENTIOMETER SUPPORT 304420 85506707 KEY BUTTON 304430 85506582 EMERGENCY STOP SWITCH G110 24/07/02 CPN 85052975 (33519010701)
  • Page 310 COOLANT HEATER RESISTANCE 1000W 240V 110120 85404655 TEMPERATURE SWITCH 35/45° 162460 85408581 AUXILARY CONTACT 166670 85411155 INTELLISYS WIRING LOOM 035 166650 85410827 INTELLISYS WIRING LOOM 013 166870 85426898 INTELLISYS WIRING LOOM 016 166720 85411486 INTELLISYS WIRING LOOM 121 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 311 INTELLISYS OPTION BATTERY CHARGER 12V/2.5A F30079 Item Part number Description Quantity Units 304380 85507622 CHARGER 167440 85506541 INTELLISYS WIRING LOOM 022/024 167450 85506558 INTELLISYS WIRING LOOM 009 G110 24/07/02 CPN 85052975 (33519010701)
  • Page 312 OPTION WATER PREHEATING F30078 Item Part number Description Quantity Units 167410 85506517 INTELLISYS WIRING LOOM 031/33/34 167420 85506525 INTELLISYS WIRING LOOM 100 167430 85506533 INTELLISYS WIRING LOOM 027 304360 85506640 SURGE SUPRESSOR BLOCK 304370 85506657 RELAY G110 24/07/02 CPN 85052975 (33519010701)
  • Page 315 Use and maintenance manual Leroy Somer Alternators LSA 43.2/44.2 – 4 - Pole Réf. constructeur : Réf. GPAO : 33522016401 ind1 3434 GB - 4.33/a - 03.01...
  • Page 316 LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS This manual concerns the alternator which We wish to draw your attention to the contents you have just purchased. of this maintenance manual. By following certain important points during installation, The latest addition to a whole new generation use and servicing of your alternator, you can...
  • Page 317 LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS CONTENTS 1 - RECEIPT 4 - SERVICING - MAINTENANCE 1.1 - Standards and safety measures ....4 4.1 - Safety measures ......... 16 1.2 - Inspection ............4 4.2 - Regular maintenance........

  • Page 318: Receipt

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS RECEIPT 1 - RECEIPT 1.3 - Identification The alternator is identified by means of a nameplate glued to the frame. 1.1 - Standards and safety measures Make sure that the nameplate on the machine conforms to Our alternators comply with most international standards and your order.

  • Page 319: Technical Characteristics

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS TECHNICAL CHARACTERISTICS 2 - TECHNICAL 2.2 - Mechanical characteristics - Steel frame CHARACTERISTICS - End shields in cast iron - Protected ball bearings, greased for life 2.1 - Electrical characteristics - Mounting arrangements MD 35 STANDARD: Single-bearing with standard feet and...

  • Page 320: Shunt Excitation System

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS TECHNICAL CHARACTERISTICS 2.3 - SHUNT excitation system Voltage Knee-point 48 Hz 57.5 Hz The alternator with Shunt excitation is self-excited with an R 230 voltage regulator. The regulator monitors the exciter 100 % 50 Hz excitation current as a function of the alternator output...

  • Page 321: Arep Excitation System

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS TECHNICAL CHARACTERISTICS 2.4 - AREP excitation system Fast-blow fuse 250 V 8A With LAM W/O LAM With AREP excitation, the R 438 electronic AVR is powered 6 –...
  • Page 322 LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS TECHNICAL CHARACTERISTICS 2.4.2 - LAM characteristics The LAM system is integrated in the R 438 AVR as standard. Voltage Role of the "LAM" (Load Adjustment Module): On application of a load, the rotation speed of the generator Transient voltage dip set decreases.

  • Page 323: Pmg Excitation System

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS TECHNICAL CHARACTERISTICS 2.5 - PMG excitation system 2.5.2 - R438 AVR options - See section 2.4.2. This excitation system consists of a SHUNT alternator and a "PMG"...

  • Page 324: Assembly

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS INSTALLATION 3 - INSTALLATION 3.1.2.2 - Two-bearing alternator - Semi-flexible coupling 3.1 - Assembly Careful alignment of the machines is recommended, checking that the concentricity and parallelism of both parts of the coupling does not exceed 0.1 mm.

  • Page 325: Terminal Connection Diagrams

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS INSTALLATION 3.2.2 - Mechanical checks 3.3 - Terminal connection diagrams Before starting the machine for the first time, check that: To modify the connection, change the position of the terminal - the fixing bolts on the feet are tight cables.
  • Page 326 LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS INSTALLATION Connection codes Factory connection L.L voltage 50 Hz 60 Hz Winding L1(V) L3(W) 110 - 120 1 phase 120 - 130 3 phases 110 - 120 L2(V) R 230 voltage sensing:...

  • Page 327: Commissioning

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS INSTALLATION 3.3.2 - Option connection diagram Voltage potentiometer R 791 T interference suppression kit (standard for CE marking) Connections Black Black Black Voltage adjustment by remote potentiometer Blue White...

  • Page 328: Settings

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS INSTALLATION Initial potentiometer settings c) Make sure that the ST3 jumper is positioned on the desired - P1 potentiometer (AVR voltage adjustment): fully frequency (50 or 60 Hz). anti-clockwise.
  • Page 329 LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS INSTALLATION 3.5.3 - Max. excitation setting 3.5.4 - Special type of use (excitation ceiling) - Field weakening Depending on Mains Auxiliary windings Max. excitation mains frequency (50/60 Hz power supply) 48 V...

  • Page 330: Servicing - Maintenance

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS SERVICING / MAINTENANCE 4 - SERVICING / MAINTENANCE - Ciclohexare (non toxic); inflammable 4.1 - Safety measures Cleaning of the stator, rotor, exciter and diode bridge The insulating components and the impregnation system are not at risk of damage from solvents (see the list of authorized products).

  • Page 331: Mechanical Defects

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS SERVICING / MAINTENANCE 4.4 - Mechanical defects Fault Action Excessive overheating of one or both - If the bearing has turned blue or if the grease has turned black, change the Bearing bearings (temperature >...
  • Page 332 LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS SERVICING / MAINTENANCE 4.5.1 - Checking the winding Assembly A: Connect a 12 V battery in series with a rheostat of approximately 50 ohms - 300 W and a diode on both exciter You can check the winding insulation by performing a high field wires (5+) and (6-).

  • Page 333: Dismantling, Reassembly

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS SERVICING / MAINTENANCE 4.6 - Dismantling, reassembly 4.6.3 - Access to connections and the (see sections regulation system 5.5.1/5.5.2) The terminals are accessed directly by removing the terminal box lid [48].

  • Page 334: Installation And Maintenance Of The Pmg

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS SERVICING / MAINTENANCE - Refit the air intake grille [51]. - Replace the terminal box lid [48]. NDE shield Rotor Screw rod 4.6.6 - Replacing the bearings on two-bearing 4.6.7.2 - Reassembling the main field machines - Follow the dismantling procedure in reverse order.
  • Page 335 LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS SERVICING / MAINTENANCE - 4 HM6 screws (for fixing the housing to the NDE shield) 4.8 - Electrical characteristics If mounting in kit form, follow the following instructions Table of average values: (see section 5.4): Alternator - 2 and 4 poles - 50 Hz/60 Hz - Winding n°...
  • Page 336 LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS SERVICING / MAINTENANCE 4.8.3 - Dedicated single-phase LSA 43.2: Field excitation current i exc (A) -240 V -60 Hz "i exc": excitation current of the exciter field 4-pole, SHUNT excitation (60 Hz only) Resistances at 20 °C (Ω) LSA 44.2...

  • Page 337: Spare Parts

    LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS SPARE PARTS 5 - SPARE PARTS 5.1 - First maintenance parts Emergency repair kits are available as an option. They contain the following items: Ref.
  • Page 338 LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS SPARE PARTS 5.4 - Exploded views, parts list 5.4.1 - Single-bearing LSA 43.2/44.2 44.2 coupling PMG option N° Description N° Description Stator assembly Terminal block support (AREP) Rotor assembly Terminal block Voltage regulator (AVR)
  • Page 339 LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS SPARE PARTS 5.4.2 - Two-bearing LSA 43.2/44.2 PMG option N° Description N° Description Stator assembly Exciter field fixing screw Rotor assembly Exciter armature Diode crescent support Fixing screws (44.2 only) Terminal block support (AREP) Earth terminal...
  • Page 340 LEROY-SOMER INSTALLATION AND MAINTENANCE Ref. 3434 GB - 4.33/a - 03.01 LSA 43.2/44.2 - 4-POLE ALTERNATORS NOTES...
  • Page 342 MOTEURS LEROY-SOMER 16015 ANGOULÊME CEDEX - FRANCE RCS ANGOULÊME N° B 671 820 223 Limited company with capital of 131,910,700 FF http://www.leroy-somer.com...

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