eqss OverWatch 6253 User Manual
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REV 1.7
20/05/2020
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EQSS Model6253 – OverWatch™
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User Manual
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The OverWatch™ is an aid to the operator and this system should not in any way replace operator training.
The system relies on optical detection principles and may not work in all situations and environments.
The system must be properly maintained, and preoperational checks must be completed.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Model6253 OverWatch
User Manual
User Manual
Document # DO001195
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22|

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Summary of Contents for eqss OverWatch 6253

  • Page 1 EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual EQSS Model6253 – OverWatch™ User Manual The OverWatch™ is an aid to the operator and this system should not in any way replace operator training.
  • Page 2 EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual AUTHORS: AUTHORISED BY: CHECKED BY: Kieren Grogan, Greg Santucci, Jay...
  • Page 3 EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Important Information Information contained in this publication regarding this device’s applications, and the like, is provided only for your convenience and may be superseded by updates.
  • Page 4: Table Of Contents

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Table of Contents Principle of Operation ................................. 5 Preoperational Checks ................................ 6 Operational Instructions ..............................
  • Page 5: Principle Of Operation

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Principle of Operation The OverWatch™ is an innovative system designed as an aid to the operator. The system does not replace operator training.
  • Page 6: Preoperational Checks

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Preoperational Checks The OverWatch™ is an electronic detection system and is an aid the operator. Before use make sure that the system is in good working condition.
  • Page 7: Operational Instructions

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Operational Instructions Standing Position Warning: Risk of Severe Injury or Death * The OverWatch™...
  • Page 8: Session Calibration

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Session Calibration The OverWatch™ starts sensing the operator from the time the platform’s dead-man trigger is pressed. When the machine is powered, and the system is functional, the operator will see a green light on the OverWatch™...
  • Page 9: Crush Event Cutout

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Crush Event Cutout Warning: Risk of Severe Injury or Death * The OverWatch™...
  • Page 10: Shear Event Cutout

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Shear Event Cutout Warning: Risk of Severe Injury or Death * The OverWatch™...
  • Page 11: System Override

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual System Override The OverWatch™ has an override function. This function will allow free control of the machine for 15 seconds. This function is only available for 15 seconds and can only be used every 60 seconds.
  • Page 12: Obstructed Operator Sensor

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Cutout The EWP movements have been cutout to prevent injury to the...
  • Page 13: Cutout Behaviour Processing

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Cutout Behaviour Processing For the system to start functioning and release the machine’s cutout so that the operator can gain control of the machine, the following conditions must be established: 1.
  • Page 14: Drive Mode

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Drive Mode The OverWatch™ will apply the cutout when the machine mode is Drive according to the following table:...
  • Page 15: Wi-Fi Access

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Wi-Fi Access General Use The OverWatch™ includes an embedded web server, accessible via Wi-Fi. The use of this interface is limited to viewing the system’s diagnostic information, performing routine tests on all inputs / outputs and accessing the...
  • Page 16: Accessing The Home Page

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual After the Wi-Fi is enabled, the user may connect to the Wi-Fi network. The SSID OverWatch_6253E_XXXX_XXXX will appear, the XXXX_XXXX being the device’s unique serial number.
  • Page 17: Diagnostics

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Diagnostics The diagnostics page allows real time monitoring of the sensor data. The graph shows the raw position, raw velocity, computed displacement and velocity.
  • Page 18: Retrieving Event Logs

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Retrieving Event logs The Log Viewer page allows viewing and downloading of the log file information. The log information is time stamped and details the event and associated parameters / measurements at the time of the event.
  • Page 19: Inspection & Maintenance

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Inspection & Maintenance Periodic Maintenance Regular maintenance must be performed on the OverWatch™ components to ensure the system operates correctly.
  • Page 20: Periodic Testing

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Periodic Testing Testing must be performed on the OverWatch™ components to ensure the system operates correctly. This testing must be performed every 12 months or after any type of maintenance or repair work has been carried out on the machine’s control box.
  • Page 21: Component Identification

    EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual Component Identification System Components Shown below is a list of the replaceable components which make up the OverWatch™:...
  • Page 22 EQUIPMENT SAFETY SYSTEMS User Manual 75 Naxos Way, Keysborough 3173 Victoria Australia P: +61 3 8770 6555 E: support@eqss.com.au ™ REV 1.7 20/05/2020 Document # DO001195 Model6253 OverWatch User Manual ME001798 7.5° Operator Sensor Positioning Wedge ME001797 Operator Sensor Screen Protector...

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