Table of Contents
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Table of Contents
Description
Safety and Warning information :
1
4
Warning : This indicates that a potential
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hazard or injury to you or other persons
& to the vehicle can happen if advice
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provided is not followed.
8
9
10
Caution : This indicates a potential
hazard that could result in vehicle
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damage. Follow the advice provided with
14
caution.
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16
Notice:
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The description and illustration in this booklet
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are not to be taken as binding on the
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manufacturers. The essential features of the
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type described and illustrated herein remaining
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unaltered. Bajaj Auto Limited reserves the right
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to carry out at any moment without being
obliged to bring this booklet upto-date & to do
modifications on the vehicle, parts or
accessories as may be convenient and
necessary.
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Table of Contents
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Summary of Contents for Bajaj Discover 110
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Page 1: Table Of Contents
15. Periodic Maintenance Information type described and illustrated herein remaining 16. Periodic Maintenance & Lubrication Chart unaltered. Bajaj Auto Limited reserves the right 17. Non Use Maintenance to carry out at any moment without being obliged to bring this booklet upto-date & to do... -
Page 2: Technical Specifications
Technical Specifications Discover 110 Discover 125 Engine 4 stroke, Air cooled, 4 stroke, Air cooled, Single Cylinder, DTSi Single Cylinder, DTSi Bore x Stroke 50 mm x 58.8 mm 52 mm x 58.6 mm Displacement 115.45 cc 124.45 cc Idling Speed... - Page 3 Technical Specifications Discover 110 Discover 125 Fuel Tank Capacity Full 8 liters 8 liters Reserve 2.3 liters 2.3 liters Usable Reserve 1.5 liters 1.5 liters Dimensions Length 2035 mm 2035 mm Width 760 mm 760 mm Height 1085 mm 1085 mm...
- Page 4 Technical Specifications Discover 110 Discover 125 Electrical System 12V DC 12V DC Battery 12V 5Ah MF Type 12V 5Ah MF Type Head Lamp 12V, 35/35W Blue Tinge 12V, 35/35 W Blue Tinge Position Lamp DRL - 0.4W DRL - 0.4W...
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Page 5: Identification Data
Identification Data The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Frame Number Location On LH Side of Steering Tube (Alpha-Numeric - 17 Digits) Engine Number Location On LH Side Crankcase Near Gear... -
Page 6: Location Of Parts
Location of Parts Fuel Tank Cap Speedometer Grab Handle Fuel Cock Clutch Lever Tail Lamp Front Fork Gear Change Pillion Side Stand Lever Foot Rest... - Page 7 Location of Parts EVAP compatible Mirrors Fuel Tank Nitrox Rear Shock Absorber Carburettor with Front Brake Manual choke Lever Rear Headlamp Number with DRL Plate Front Fork Silencer Brake Pedal Rider Engine Oil Pillion Foot Rest Foot Rest Inspection Window This photograph is of Discover 125 m/c.
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Page 8: Steering Cum Ignition Lock
Steering Cum Ignition Lock Steering cum Ignition Lock : To Lock the Steering : To lock the steering, turn the handle bar to the left or right. Push It has three positions. the key inside & turn toward ‘LOCK’ position. Match the lock position &... -
Page 9: Petrol Tank Cap / Fuel Tap
Petrol Tank Cap & Fuel Tap Fuel Tank Cap Fuel Tap Fuel Tap Fuel Tank Cap • To open the fuel tank cap, Insert the key in Fuel tap lever has following positions. the lock and turn it clockwise and lift fuel tank cap. -
Page 10: Speedometer Details
Speedometer Details Fuel Level Indications Fuel reserve level 7. Fuel Level Indicator : Shows available fuel in fuel tank. 1. Odometer : It shows the total distance that the vehicle has been ridden. Fuel Reserve- last 2 bars blinks continuously. 2. -
Page 11: Control Switches
Control Switch - LH A. Dipper Switch : When headlight is ON, D. Pass Switch : Press switch to flash the head High or Low beam can be selected with light.It is used to give signal to vehicles coming from opposite side while overtaking. the dipper switch. - Page 12 Control Switch - RH Day Running Light Feature: • Day Running light is provided inside the headlamp. • Day Running light gets ON (High intensity) when ignition switch is turned to ON position. • After headlight is turned to ON position, intensity of DRL LED’s will get reduced.
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Page 13: Removal & Fitment Of Side Covers
Removal & Fitment of Side Cover Removal of Side Cover LH Fitment of Side Cover LH • Insert the key into the cover lock (A) and • Match the Lug provided on rear side (C) of turn the key clockwise. ‘Side Cover’... - Page 14 Removal & Fitment of Side Cover Fitment of Side Cover RH Removal of Side Cover RH • Match rear side (C) of ‘Side Cover’ lug with • Remove the screw (A) given on ‘Side hole located on air filter & press the cover. Cover’.
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Page 15: Removal & Fitment Of Seat
Removal & Fitment of Seat A : Seat Release Cable Fig. B Fig. C Removal of Seat Fitment of Seat • Remove ‘Side Cover’ LH. • Match & insert the bracket ('1' of Fig. 'B') of seat with slot ('2' of Fig. 'B') provided •... -
Page 16: Battery / Tool Kit
Battery & Tool Kit Tool Kit Location Make of Battery may differ from vehicle to vehicle Battery Tool Kit Location • It is located below the seat on rear • It is located inside the ‘Side Cover’ LH. mudguard. • Always maintain electrolyte level in each •... -
Page 17: How To Ride Your Bike
How to Ride Your Bike Starting The Engine : Note : Do not let the engine idle longer than 3 minutes otherwise it will overheat. • Turn the fuel tap knob to ‘ ’ or ‘ ’ position. C a u t i o n : D o n o t o p e r a t e t h e s t a r t e r •... - Page 18 How to Ride Your Bike Note: Recommended Speed for Shifting Down For maximum life of engine, never accelerate Gear Shifting Discover 110 Discover 125 harshly when engine is cold. 45 km/h From 5 to 4 Gear Moving Off : 24~30 km/h...
- Page 19 During first 2000 kms running-in period do downshifting, and concentrate on applying not exceed following speed limits. brakes as hard as possible without Discover 110 skidding. Stopping the Vehicle : 0 - 1000 • Close the throttle completely. 1000 - 2000 •...
- Page 20 How to Ride Your Bike Optimum Shifting Speeds for best mileage Fuel Saving Tips : A well maintained vehicle and good riding can Gear Discover 110 Discover 125 contribute a lot to the saving of petrol. Following are 1st gear 0 km/h 0 km/h a few simple fuel saving tips.
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Page 21: Safe Riding Tips
Safe Riding Tips Safe Riding Tips braking are important not only for safety and low fuel consumption, but also for • Always wear helmet while riding. Your longer life of the vehicle. helmets should conform to appropriate • During monsoon, ride the vehicle more local safety standards. - Page 22 Safe Riding Tips If any irregularities are found during these checks, • Smooth steering movement without refer to the Maintenance chapter & see your restriction Distributor/Dealer for the action required to return • Both stands return to their fully retracted the motorcycle to a safe operating condition.
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Page 23: Engine Oil
• Refill at Servicing : 1000 ml. • During engine overhaul : 1100 ml. Recommended Engine Oil : Model Recommended Eng. oil Grade Discover 110 10W30 API ‘SL’ Discover 125 20W50 API ‘SL’ / JASO ‘MA’ A : Oil Filler Cap B : Oil Level Gauge •... -
Page 24: Wheels - Tyre
Wheels, Tyre Pressure & Front Brake Fluid Level Front Brake Fluid Level : Wheels : (For Front Disc version) Front brake fluid master cylinder reservoir is Use recommended levers while removing the located near RH switch on handle bar. Tyre / Tube for puncture work. This will avoid any •... -
Page 25: Periodic Maintenance Information
It is always recommended to hand over the same to the Authorised battery / Bajaj Dealer for proper disposal of the same. How to keep battery healthy ? • Switch ‘Off’ ignition... - Page 26 Periodic Maintenance Information Spark Plug • Remove spark plugs by using plug spanner. • Clean the spark plugs. • Adjust the gaps if incorrect by bending outer electrode carefully. Spark Plug Gap : 0.7 to 0.8 mm. Spark Plug (2 Nos) : Champion PRZ9HC & Bosch UR4AC Drive Chain Slackness Std.
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Page 27: Periodic Maintenance & Lubrication Chart
Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing Operation Every 5000 Km Remarks 4500 9500 after Previous Service 5000 10000 Take care that no water Water wash & dry the vehicle enters in Petrol tank, completely Silencer &... - Page 28 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing Operation Every 5000 Km Remarks 4500 9500 after Previous Service 10000 5000 9. Fuel pipe Valve tappet clearance Customer to apply OKS Non-Sealed drive chain chain lub spray or CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A...
- Page 29 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing Operation Every 5000 Km Remarks 4500 9500 after Previous Service 5000 10000 All cables & rear brake pedal- free play Ignition switch barrel cleaning & Use WD40 spray or Handle bar control switches C,CL C,CL C,CL...
- Page 30 Periodic Maintenance & Lubrication Chart RECOMMENDED FREQUENCY Servicing Operation Remarks Every 5000 Km 4500 9500 after Previous Service 5000 10000 Engine foundation silent Replace if cut / bushes** damaged General lubrication-Clutch level, Use AP grease front brake level, kick lever. Idle speed / CO% Front fork dust seal &...
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Page 31: Non Use Maintenance
Non-Use Maintenance Non-use maintenance is necessary if the vehicle • Fill 10% excess air pressure in both wheels. remains off the road for a longer duration (more • Do not apply oil on front brake disc, to prevent rust. If the front brake disc gets than 15 days**).
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