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Table of Contents
Related Manuals for CleaverBrooks Prometha
Summary of Contents for CleaverBrooks Prometha
- Page 1 Prometha Connected Boiler Room Solution Installation Manual 750-441 01/2020...
- Page 2 WARNING Installation and service must be performed by a qualified service technician. Read instructions before installing and operating. Keep instructions in a safe place. Disconnect electrical power before beginning installation. Follow all required site-spe- cific lockout/tagout procedures. Installation and application must adhere to local codes established by the authorities having jurisdiction.
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Page 3: Table Of Contents
CONTENTS Hardware Required ............1 Tools Required . -
Page 5: Hardware Required
• Hawk 4000 V2 1 - Hardware Required: Prometha™ requires the addition of four major components to allow data collection from the PLC and transmission of that data to the cloud via LTE cellular connection. • Cellular Enable Gateway Device •... -
Page 6: Installation Options
ProtoNode/CB-PT panel to house the Prometha™ components; the existing Ethernet switch provides the connection point for each Hawk network device. The DT (Data Transfer) Panel option incorporates all of the Prometha™ hardware in a single stand- alone panel and is available with or without an Ethernet switch. -
Page 7: Installation Procedure - Hawk Panel, Master Panel, Or Pt Panel
™ Prometha Installation 4 - Installation Procedure - Hawk Panel, Master Panel, or PT Panel 4.1 - Power Supply Mount the power supply on the DIN rail with the 12VDC output terminal on OUTPUT 12VDC top and the 120VAC input terminals on the bottom. See dimensions and clearances below. -
Page 8: Data Transfer Gateway
™ Prometha Installation 4.2 - Data Transfer Gateway Mount the gateway on the DIN rail with the coaxial antenna connectors at the top and the power supply connection at the bottom. INPUT VOLTAGE 12VDC GATEWAY DIMENSIONS 1.3"W x 4.6"H x 3.3"D INSTALLATION CLEARANCES 2"... -
Page 9: Ethernet Switch
™ Prometha Installation 4.5 - Ethernet Switch An Ethernet switch is required for installations where the PLC Ethernet port is already in use. The 880-10069-000 kit includes the necessary installation hardware: • Fuse holder • 2A fuse • End anchors •... -
Page 10: Wiring Diagrams
™ Prometha Installation 6 - Wiring Diagrams GATEWAY: GATEWAY: GATEWAY: 750-441... - Page 11 ™ Prometha Installation ITEM #s REFER TO WD ABOVE PWR1 PWR2 1783-US8T DT PANEL CUSTOMER MAIN POWER CONNECTION 12VDC TO GATEWAY OPTIONAL POWER WIRING DETAIL ETHERNET CABLE PIN ASSIGNMENTS 750-441...
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Page 12: Ethernet Connections
™ Prometha Installation 7 - Ethernet Connections Shown below are the CAT5e cable connections for various installation options. Single Boiler - Hawk Panel Single Boiler - PT Panel 750-441... - Page 13 ™ Prometha Installation Multiple Boilers - DT Panel (with Ethernet switch) Multiple Boilers - Master Panel MASTER PANEL PROMETHA GATEWAY 750-441...
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Page 14: Troubleshooting
™ Prometha Installation 8 - Troubleshooting Mini-DisplayPort Before powering up the system, connect a portable monitor to the MiniDisplay port on the Gateway. Con- nect monitor power to one of the USB ports on the Gateway. The Cleaver-Brooks IoT screen provides information on system status and can serve as a diagnostic tool in case of connection problems. -
Page 15: Hawk Connection
™ Prometha Installation 8.2 - Hawk Connection In the event of a problem with the Hawk control system connection: • Confirm gateway Ethernet cable is plugged into the top Ethernet port of the gateway. • Confirm PLC Ethernet cable is plugged into the Hawk PLC or an Ethernet switch on the Hawk network. Do not plug the Ethernet cable into the 1769-SM2 module in the Hawk PLC I/O rack or, for older Hawks, the 1761-NET-ENI module. -
Page 16: C-B Cloud Connection
™ Prometha Installation 8.3 - C-B Cloud Connection In the event of an error message indicating an issue with the C-B cloud connection (2), call C-B Sup- port and provide Host Name information (1). 750-441... -
Page 17: Parts List
Prometha™ - Base Hardware PART NUMBER DESCRIPTION 833-05980-000 Gateway 997-11724-000 Antenna 832-04115-000 Power Supply 750-00441-000 O&M Manual 880-10068-000 - Supplemental Prometha™ Installation Kit PART NUMBER DESCRIPTION 826-00111-000 Ethernet Cable, 7' 950-00555-000 Red #16 Wire 950-00557-000 White #16 Wire 950-00561-000 Green #16 Wire... -
Page 18: Tag Lists
™ Prometha Installation 10 - Tag Lists Read-only tags for Prometha™ compatible devices Hawk ICS Point Name Data Type Drive Fault Modbus Com Error Low Water BC Alarm Boiler Limits Open High Stack Temp Alarm High Stack Temp SD External Interlock... - Page 19 ™ Prometha Installation Hawk ICS (continued) 45 FSG Alarm 46 LWCO Shutdown 47 Remote enable input 48 Burner Switch 49 Recycle Limit Relay 50 External Device Start 51 Non Recycle Limit Relay 52 Drive to Low Fire (FARC) 53 Start Slave Blr (2 Blr LL)
- Page 20 ™ Prometha Installation Hawk ICS (continued) 96 VSD Deviation Alarm 97 Flame Strength Honeywell 98 Combustion Air Fan Speed 99 Blower Motor Kw 100 Boiler Efficiency 101 Firing Rate 102 O2 Level 103 Set Point Steam Pressure/Water Temp 104 Water Level...
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Page 21: Hawk 1000
™ Prometha Installation Hawk 1000 Point Name Data Type Drive Fault Modbus Comm Error Lo Water Burner Control Alm Boiler Limits Open Hi Stack Temp Alm Hi Stack Temp Shutdown External Interlock I/O module fault Steam Sensor Fail Air Actuator Out Of Pos Alm... - Page 22 ™ Prometha Installation Hawk 1000 (continued) Recycle Limit Relay External Device Start Non Recycle Limit Relay Drive to Lo Fire (FARC) Start Slave Blr (2 Blr LL) Load Demand Output Alm Output Boiler Ready (LL) Boiler Load Demand Firing Rate Remote/Llag...
- Page 23 ™ Prometha Installation Hawk 1000 (continued) 100 Fuel3 Actuator Out Of Pos Alm 101 Fuel3 Actuator Feedback Fail Lo Alm 102 Fuel3 Actuator Feedback Fail Hi Alm 103 Stack Pressure Input Fail 104 Hi Stack Pressure Alm 105 Stack Damper Not Open Alm...
- Page 24 ™ Prometha Installation Hawk 1000 (continued) 151 Master PIDE Instruction Fault 152 FGEN Fault 153 Outdoor Temp/Retrun Temp Sensor Failed 154 Combustion Air Temp Sensor Failed 155 O2 Sensor Fault 156 AB[9]11 157 AB[9]12 158 AB[9]13 159 AB[9]14 160 Hawk 1000 system...
- Page 25 ™ Prometha Installation Hawk 1000 (continued) 202 AR[41] 203 AR[42] 204 AR[43] 205 AR[44] 206 AR[45] 207 AR[46] 208 AR[47] 209 AR[48] 210 AR[49] 211 Burner Control Status Line 1 Honeywell 212 Burner Control Status Line 2 Honeywell 213 Burner Control Status Line 1 Fireye...
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Page 26: Hawk 4000
™ Prometha Installation Hawk 4000 Point Name Data Type Drive Fault Modbus Comm Error Lo Water Burner Control Alm Boiler Limits Open Hi Stack Temp Alm Hi Stack Temp Shutdown External Interlock I/O module fault 10 Steam Sensor Fail 11 Air Actuator Out Of Pos Alm... - Page 27 ™ Prometha Installation Hawk 4000 (continued) 49 Recycle Limit Relay 50 External Device Start 51 Non Recycle Limit Relay 52 Drive to Lo Fire (FARC) 53 Start Slave Blr (2 Blr LL) 54 Load Demand Output 55 Alm Output 56 Boiler Ready (LL)
- Page 28 ™ Prometha Installation Hawk 4000 (continued) 100 Fuel3 Actuator Out Of Pos Alm 101 Fuel3 Actuator Feedback Fail Lo Alm 102 Fuel3 Actuator Feedback Fail Hi Alm 103 Stack Pressure Input Fail 104 Hi Stack Pressure Alm 105 Stack Damper Not Open Alm...
- Page 29 ™ Prometha Installation Hawk 4000 (continued) 151 AB[9]6 152 AB[9]7 153 AB[9]8 154 AB[9]9 155 AB[9]10 156 AB[9]11 157 AB[9]12 158 AB[9]13 159 AB[9]14 160 AB[9]15 161 Flame Strength Honeywell 162 Combustion Air Fan Speed 163 AR[2] 164 Boiler Efficiency...
- Page 30 ™ Prometha Installation Hawk 4000 (continued) 202 AR[41] 203 AR[42] 204 AR[43] 205 AR[44] 206 AR[45] 207 AR[46] 208 AR[47] 209 AR[48] 210 AR[49] 211 Burner Control Status Line 1 Honeywell 212 Burner Control Status Line 2 Honeywell 213 Burner Control Status Line 1 Fireye...
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Page 31: Hawk 4000 V2
™ Prometha Installation Hawk 4000 V2 Point Name Data Type Drive Fault Modbus Comm Error Lo Water Burner Control Alm Boiler Limits Open Hi Stack Temp Alm Hi Stack Temp Shutdown External Interlock I/O module fault 10 Steam Sensor Fail... - Page 32 ™ Prometha Installation Hawk 4000 V2 (continued) 49 Recycle Limit Relay 50 External Device Start 51 Non Recycle Limit Relay 52 Drive to Lo Fire (FARC) 53 Start Slave Blr (2 Blr LL) 54 Load Demand Output 55 Alm Output...
- Page 33 ™ Prometha Installation Hawk 4000 V2 (continued) 100 Fuel3 Actuator Out Of Pos Alm 101 Fuel3 Actuator Feedback Fail Lo Alm 102 Fuel3 Actuator Feedback Fail Hi Alm 103 Stack Pressure Input Fail 104 Hi Stack Pressure Alm 105 Stack Damper Not Open Alm...
- Page 34 ™ Prometha Installation Hawk 4000 V2 (continued) 151 Master PIDE Instruction Fault 152 FGEN Fault 153 Outdoor Temp Sensor Failed 154 Combustion Air Temp Sensor Failed 155 Yokogawa O2 Sensor Fault 156 Mix O2 Sensor Calibration Fail 157 Mix O2 Enable...
- Page 35 ™ Prometha Installation Hawk 4000 V2 (continued) 202 VFD EtherNet Comm Error 203 Slot 8 Ch 4 Analog Input Selected 204 Slot 8 Ch 5 Analog Input Selected 205 Slot 8 Ch 6 Analog Input Selected 206 Slot 8 Ch 7 Analog Input Selected...
- Page 36 ™ Prometha Installation Hawk 4000 V2 (continued) 253 Water Temp Shell/Outdoor Temp 254 Feedwater Temp/Econ Water Out Temp 255 Stack Temp After Econ/Return HW 256 Economizer Water In Temp 257 AI Slot8Ch0 Value/2Stg Econ Temp IN 258 AI Slot8Ch1 Value/2Stg Econ Temp OUT...
- Page 37 ™ Prometha Installation Hawk 4000 V2 (continued) 304 Boolean Bits to MP 305 PLC Module Fault Num to MP 306 ActuatorModbus[1].RdData.ErrCode to MP Air 307 ActuatorModbus[2].RdData.ErrCode to MP F1A1 308 ActuatorModbus[3].RdData.ErrCode to MP F1A2 309 ActuatorModbus[4].RdData.ErrCode to MP Air2 310 ActuatorModbus[5].RdData.ErrCode to MP F2A1 311 ActuatorModbus[6].RdData.ErrCode to MP F2A2...
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