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Burco Redi Rack Promaster Series Assembly & Instruction Manual

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PRM-SERIES REDI RACK™
PRM–Series (Promaster)
Glass Carrier Rack Assembly & Instruction Manual
Models:
PRM-57 Full Package (24" Mast Height): 57-Lite Capacity
Overall dimensions: 127.5"(L) x 72"(W) x 45.5"(H)
PRM-27 Front Rack (24" Mast Height): 27-Lite Capacity
Overall dimensions: 46.5"(L) x 72"(W) x 33"(H)
PRM-30 Rear Rack (24" Mast Height): 30-Lite Capacity
Overall dimensions: 67.5" (L) x 72" (W) x 45.5" (H)
(Recommended for Ram Promaster cargo van (2014-Current models) with
a high roof and standard 159" wheelbase. Technical Assembly Required.
Save these instructions for future use.)
Visit us online at
www.burcoinc.com
Burco®, Inc. 2936 S Wilson Court NW
Grand Rapids, MI 49534 800.253.2593
Page 1 of 15
©2016 Burco, Inc.

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Summary of Contents for Burco Redi Rack Promaster Series

  • Page 1 159" wheelbase. Technical Assembly Required. Save these instructions for future use.) Visit us online at www.burcoinc.com Burco®, Inc. 2936 S Wilson Court NW Grand Rapids, MI 49534 800.253.2593 Page 1 of 15 ©2016 Burco, Inc.

  • Page 2: Table Of Contents

    PRM-SERIES REDI RACK™ CONTENTS Tools Required ..................Inside This Package..................Inside This Package (Continued)..............Inside This Package (Continued)..............Hardware Included..................Replacement Parts for Burco® PRM-Series Redi Racks™......... 8-14 Assembly Instructions................Final Assembly ..................Page 2 of 15 ©2016 Burco, Inc.

  • Page 3: Tools Required

    M8 Box End Wrench Tape Measure Inside This Package RVRB-3024RM-B (Rear Rails) Quantity: 2 
 Front of Front of Vehicle Vehicle RVRL-2724RM-B (Front Left Rail) RVRR-2724RM-B (Front Right Rail) Quantity: 1 Quantity: 1 Page 3 of 15 ©2016 Burco, Inc.

  • Page 4: Inside This Package (Continued)

    RVRL-30LEG-B (Rear Left Riser) RVRR-30LEG-B (Rear Right Riser) Quantity: 1 Quantity: 1 RVRF-27LEG-B (Middle and Front Riser) RCP-04 (Center Support) Quantity: 2 Quantity: 2 RMT-24SQ (Removable Mast) REP-05 (End Bracket) Quantity: 30 Quantity: 4 Page 4 of 15 ©2016 Burco, Inc.

  • Page 5: Inside This Package (Continued)

    PV-103 (Rear Floor Bracket) Quantity: 2 Quantity: 2 **To prolong the life of the black rubber, the Slick Eddy™ should be used every time that a windshield is placed into or removed from the Redi Rack™** Page 5 of 15 ©2016 Burco, Inc.

  • Page 6: Hardware Included

    (Floor Bolts) (3/8-16 UNC x 2.5” Bolt) (3/8-16 UNC x .75” Bolt) (M8x1.25 x 50 Bolt) 
 (3/8” Lock Washer) (5/16 Lock Washer) (5/16 Flat Washer) (3/8” Flat Washer) (3/8-16 UNC Nyloc Hex Nut) Page 6 of 15 ©2016 Burco, Inc.

  • Page 7: Replacement Parts For Burco Prm-Series Redi Racks

    Replacement Parts for Burco ® PRM-Series Redi Racks™ RCT-04 RTC-01 RFL-01 RBR-30/8SQ RBR-27/7SQ FRONT OF VEHICLE Burco’s patented fingerlock design is exclusive and proprietary to Burco® Replacement Parts for Burco®PRM-Series Redi Racks™ ITEM: DESCRIPTION: FITS MODELS: RTC-01 Top Cap ALL PRM-Series RFL-01...

  • Page 8: Assembly Instructions

    PRM-SERIES REDI RACK™ Assembly Instructions Step 1. Remove the 8 existing fasteners for holding down the floor mat as shown below. LEFT SIDE REMOVE 8 FRONT OF FASTENERS VEHICLE RIGHT SIDE Page 8 of 15 ©2016 Burco, Inc.
  • Page 9 Only tighten fasteners finger tight for now. REAR LEFT RISER Repeat the same stack up on the Rear Right Riser REAR FLOOR BRACKET 
 REAR LEFT RISER REAR RIGHT RISER Exploded View 1 Page 9 of 15 ©2016 Burco, Inc.
  • Page 10 See Exploded View 2 for the stack up. Only tighten fasteners finger tight for now. MIDDLE RISER FRONT RISER MIDDLE FLOOR BRACKET FRONT FLOOR BRACKET 
 FRONT RISER MIDDLE RISER Exploded View 2 FRONT OF VEHICLE Page 10 of 15 ©2016 Burco, Inc.
  • Page 11 See Exploded View 3 for stack up. Only tighten fasteners finger tight for now. Exploded View 3 
 FRONT OF VEHICLE NOTE: The open face of the channel on the Side Rails will be facing one another. Page 11 of 15 ©2016 Burco, Inc.
  • Page 12 3/8-16 UNC Hex nut as shown below. See Exploded View 5 for stack up. Only tighten fasteners finger tight for now. CENTER SUPPORT (RCP-04) 
 Exploded View 5 Page 12 of 15 ©2016 Burco, Inc.
  • Page 13 See Exploded View 7 for the stack up. Only tighten fasteners finger tight for now. 
 END BRACKET (REP-05) Exploded View 7 Page 13 of 15 ©2016 Burco, Inc.
  • Page 14 Use the 9/16” box end wrench to tighten the fasteners to approximately 30 lb.-ft. Step 11: The Redi Rack is ready to have the 24” removable masts into their proper locations as shown below. 
 30 places Page 14 of 15 ©2016 Burco, Inc.

  • Page 15: Final Assembly

    PRM-SERIES REDI RACK™ Final Assembly DISCLAIMER: IN NO EVENT, REGARDLESS OF CAUSE, SHALL BURCO® INC. BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL, PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER ARISING UNDER BREACH OF CONTRACT, TORT (INCLUDING NEGLIGENCE), STRICT LIABILITY OR OTHERWISE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

This manual is also suitable for:

Redi rack prm-57Redi rack prm-27Redi rack prm-30