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VPC i2 MICRO iCON User Manual
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VPC i2 MICRO iCON User Manual

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i2 MICRO iCON USER'S MANUAL
TABLE OF CONTENTS
SECTION 1 i2 MICRO iCON PART IDENTIFICATION
SECTION 2 i2 MICRO iCON RECEIVER AND ITA ENGAGEMENT AND DISENGAGEMENT
SECTION 3 i2 MICRO iCON RECEIVER MOUNTING
SECTION 4 i2 MICRO iCON ITA COVER REMOVAL AND INSTALLATION
SECTION 5 i2 MICRO iCON CABLE CLAMP REMOVAL AND INSTALLATION
SECTION 6 i2 MICRO iCON CONTACT REMOVAL
SECTION 7 i2 MICRO iCON ACCESSORIES
SECTION 8 i2 MICRO iCON PCB ASSEMBLY, LAYOUT AND MOUNTING
SECTION 9 TROUBLESHOOTING
Please note that any printed or downloaded User Manuals or Procedure Sheets may not reflect the
most current revisions. The information contained in these materials is subject to change.
For the most current information available, visit www.vpc.com.
4/23/15

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Summary of Contents for VPC i2 MICRO iCON

  • Page 1 MICRO iCON USER’S MANUAL TABLE OF CONTENTS SECTION 1 i2 MICRO iCON PART IDENTIFICATION SECTION 2 i2 MICRO iCON RECEIVER AND ITA ENGAGEMENT AND DISENGAGEMENT SECTION 3 i2 MICRO iCON RECEIVER MOUNTING SECTION 4 i2 MICRO iCON ITA COVER REMOVAL AND INSTALLATION...
  • Page 2 Micro iCon receiver, the top can be determined by holding it so the letters and numbers are readable. The front and rear of the i2 Micro iCon receiver are shown in Figure B. The front has a polarizing feature which prevents the ITA and receiver from being engaged in the incorrect orientation.
  • Page 3 ITA, the top can be determined by holding it so the letters and numbers are readable. The front and rear of the i2 Micro iCon ITA are easily distinguished as shown in Figure B. The front has a protruding guide plate with locking tabs and the rear has the knob.
  • Page 4 NOTE: The i2 Micro iCon connector is polarized; the ITA will not align if it is upside down. NOTE: The i2 Micro iCon ITA can be left in this position without engaging the system. Rotate the knob clockwise to engage (Figure B).
  • Page 5 Phillips Head Screwdriver MOUNTING INSTRUCTIONS Prepare the mounting surface using the dimensions provided in Figure A. Attach the i2 Micro iCon receiver to the panel with 100.07 3.940 the provided 2-56 Phillips head screws and nuts (Figure B). Torque screws to 2 in-lbs [0.23 Nm].
  • Page 6 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 4 i2 MICRO iCON ITA COVER REMOVAL PART # 410 130 XXX TOOLS REQUIRED Phillips Head Screwdriver Flat Head Screwdriver REMOVAL INSTRUCTIONS Disengage the ITA from the receiver. If the ITA is wired, remove cable clamp/strain relief bar (see Section 5).
  • Page 7 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 4 i2 MICRO iCON ITA COVER INSTALLATION PART # 410 130 XXX TOOLS REQUIRED Phillips Head Screwdriver Flat Head Screwdriver INSTALLATION INSTRUCTIONS With the necessary wires/contacts installed in the ITA/ module, distribute the wires evenly around the drive shaft (Figure A).
  • Page 8 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 4 i2 MICRO iCON ITA COVER INSTALLATION PART # 410 130 XXX INSTALLATION INSTRUCTIONS, CONTINUED Secure the cover to the ITA/module by tightening the four Phillips head screws (Figure D) in a crisscross pattern using a Phillips head screwdriver.
  • Page 9 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 5 i2 MICRO iCON CABLE CLAMP REMOVAL AND INSTALLATION PART # 410 130 XXX TOOLS REQUIRED Phillips Head Screwdriver REMOVAL INSTRUCTIONS Remove the two 4-40 x 1.5” screws and strain relief bar from the ITA cover (Figure A).
  • Page 10 RECOMMENDED SLEEVING INSTRUCTIONS In order to prevent protective sleeving slippage for cable assemblies, VPC recommends lacing to secure the wire to sleeve or wrapping with silicone tape. We have internal procedures to resolve these types of issues in order to provide optimal outcomes for your system.
  • Page 11 Manual. Reference Contact Part # 610 143 101. Extract the coaxial contact per the Micro Coaxial Users Manual. Reference Contact Part # 610 141 XXX. Figure B. i2 Micro iCon Hybrid Receiver separation. 4/23/15 For the most current information available, visit www.vpc.com...
  • Page 12 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 7 i2 MICRO iCON ACCESSORIES ● i2 MICRO iCON RECEIVER STRAIN RELIEF ASSEMBLY PART # 310 113 559 TOOLS REQUIRED Phillips Head Screwdriver ASSEMBLY INSTRUCTIONS Using the Phillips head screwdriver, fasten the strain relief to the back (wiring) side of the i2 Micro iCon receiver with the 2-56 screws and nuts provided (Figure A).
  • Page 13 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 7 i2 MICRO ICON ACCESSORIES ● RECEIVER PROTECTIVE COVER REPLACEMENT PART # 310 113 569 INSTALLATION AND REMOVAL INSTRUCTIONS Press the cover onto the receiver until the cover is held firmly in place.
  • Page 14 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 7 i2 MICRO ICON ACCESSORIES ● ITA PROTECTIVE COVER REPLACEMENT PART # 410 112 924 INSTALLATION AND REMOVAL INSTRUCTIONS Press the cover onto the ITA until the cover is held firmly in place.
  • Page 15 Figure A. i2 Micro iCon receiver and ITA mating faces. In order to Remove the ITA cover (see Section 4). mate the connector, the keying pin must be in the same numeric position in both the receiver and ITA.
  • Page 16 Otherwise, the insertion force may be high enough to damage or break the board. Reference VPC part # 910 121 199 if a tool is needed. Using the Phillips head screwdriver, secure the headers and mounting bracket (Part # 310 113 562) to the PCB using the supplied 2 mm screws (Figure A).
  • Page 17 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 8 i2 MICRO iCON PCB LAYOUT HEADER, 84 POSITION RIGHT ANGLE WITH COMPLIANT PIN • PART # 510 109 204 1.09 0.97 46.86 .043 1.845 .038 PLATED THRU HOLE 44.07 TYP. 84 PLCS.
  • Page 18 PCB plated thru holes. Figure A. PCB layout for i2 receiver, Part # 310 130 101. Thru hole and pad diameters are for VPC QuadraPaddle male Adapter Contact, Part # 610 138 117. The size of these holes may be different if a header from a different manufacturer is used.
  • Page 19 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 8 i2 HYBRID PCB LAYOUT HEADER, 60 POSITION RIGHT ANGLE WITH COMPLIANT PIN • PART # 510 109 206 RECOMMENDED PCB LAYOUT CONNECTOR MOUNTS THIS SIDE BOARD THICKNESS = [1.57] .062 OR [2.29] .090 1.09...
  • Page 20 Figure B. PCB layout for i2 hybrid receiver, Part # 310 130 104. Figure C. PCB layout for i2 hybrid receiver, Part # 310 130 104. Thru Thru hole and pad diameters are for VPC QuadraPaddle male hole and pad diameters are for VPC QuadraPaddle Adapter Adapter Contact, Part # 610 138 117.
  • Page 21 VIRGINIA PANEL CORPORATION i2 MICRO iCON USER’S MANUAL: SECTION 9 TROUBLESHOOTING ITA frame is not lined up when in the process of engagement with receiver This may indicate that the ITA is out of alignment or that a module is not mating with its intended mate.