Related Manuals for Tuthill FILL-RITE H Series
Summary of Contents for Tuthill FILL-RITE H Series
- Page 1 H-SERIES FUEL TRANSFER PUMPS FR1200, FR2400, FR4200, FR4400, FR600, SD1200, SD600 Installation and Operation Manual MADE IN...
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Page 2: Table Of Contents
Pump Service Kits ................21 Certifications..................22 Motor Tag ..................22 Limited Warranty Policy Tuthill Fort Wayne warrants the goods manufactured shall be free from defects of materials and workmanship. Specific warranty details for individual products can be found at fillrite.com. fillrite.com | tuthill.com... -
Page 3: Symbols And Definitions
At Tuthill, your satisfaction with our products is paramount. If you have questions or need assistance with your product, please contact Customer Service at 1-800-634-2695 (M-F, 8am-6pm EST/EDT). -
Page 4: Safety Information
A filter should be used on the pump outlet to avoid contamination into the vehicle or equipment’s fuel tank. We recommend Fill-Rite filters for best results. To prevent fuel storage tanks from shifting or tipping, refer to tank manufacturer’s guidelines on proper anchoring. fillrite.com | tuthill.com... -
Page 5: Installation
We further recommend cutting the suction pipe to a 30-45 degree angle for improved flow. The mobile tank must be equipped with a vent cap. (Diagram 2) Diagram 1 Diagram 2 Vent Cap Vent Cap 1-2" Min. 1-2" Min. fillrite.com | tuthill.com... - Page 6 SCREEN GASKET ½" NPT CONDUIT HOLE, EARTH GROUND (2) T-25 INLET TANK THREADED SYMBOL SCREWS FLANGE BUNG JUNCTION BOX CAP JUNCTION BOX CAP (CAN BE ROTATED 180°) Step 7 BOLT POSITION HOLE POST 5/16" BOLT, 40 IN-LBS fillrite.com | tuthill.com...
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Page 7: 12V Dc And 24V Dc Wiring Instructions
12V DC while FR2400 and FR4400 are rated for 24V DC. Regardless of how supply line power is provided (i.e. via a battery or hard line), Tuthill requires the circuit contain a fuse to prevent against electrical shorts. For 12V DC, a 30 amp fuse is necessary while for the 24V DC circuit, a 20 amp fuse. - Page 8 Page 9 for information on positive ground systems. 4. Tuthill requires installing a fuse holder and fuse (not provided) for protection of the purchased pump. Attach one end of the fuse holder to the end of the ungrounded wire, making a solid connection. The other end of the fuse holder is then attached to the ungrounded side of the battery, as close to the battery as possible.
- Page 9 Tuthill Technical Service at 1-800-634-2695 (M-F, 8am-6pm EST/EDT) to discuss your specific situation. Most of these applications will require equipment not supplied by Tuthill. In addition, we want to ensure that the circuit will be able to handle the necessary power requirements of the pump.
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Page 10: 115V Ac Wiring Instructions
• Ensure proper grounding to avoid electrocution. • Each Tuthill motor is labeled as explosion-proof for hazardous locations Class I / Division 1. It is highly recommended that any repairs be done by an authorized distributor to avoid voiding the warranty. It is very important to maintain the explosion-proof integrity of the motor and system components. - Page 11 115V AC Wiring Diagram for FR/SD600 AC Fuel Transfer Pumps. A ground wire must be included within the supply line power cable. This wire must be connected to the ground screw terminal on the inside of the junction box surface. Diagram 6b INTERNAL GROUND SCREW fillrite.com | tuthill.com...
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Page 12: Operation Instructions
The following troubleshooting guide is provided to offer basic diagnostic assistance in the event you encounter abnormal service from your Fill-Rite fuel transfer pump. If you have questions, please feel free to contact Tuthill Customer Service at 1-800-634-2695 (M-F, 8am-6pm EST/EDT) or by email at fillritesales@tuthill.com. - Page 13 Low capacity Excessive rotor or vane wear Inspect rotor and vanes for excessive wear or damage; replace if necessary Hose or nozzle damage Replace hose or nozzle (Tuthill recommends UL-rated hoses and nozzles) Plugged filter Replace filter Low fluid level...
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Page 14: Specifications And Models
Outlet 3/4" NPT 1" NPT 3/4" NPT 1" NPT 3/4" NPT Mount 2" NPT Inlet Bung Warranty Limited Lifetime Warranty 1 Year Limited Lifetime Warranty 1 Year † † Warranty details can be found at fillrite.com † fillrite.com | tuthill.com... - Page 15 INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS FR1200, FR2400, FR4400, FR600, SD1200, and SD600 (Dimensions displayed in inches) 13.0 11.1 FR4200 (Dimensions displayed in inches) 13.7 11.8 fillrite.com | tuthill.com...
- Page 16 Auto Gasoline 12' UL 3/4" SD1202H Manual 12 AWG at 15' PVC, 15 ¼" - 29 ¼" 12V DC SD1202HA Auto Gasoline 12 AWG at 15' SD602H Manual 12' UL PVC, 15 ¼" - 43 ¼" 115V AC fillrite.com | tuthill.com...
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Page 17: Performance Curves
INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS 1200 Series Performance Curve 2400 Series Performance Curve fillrite.com | tuthill.com... - Page 18 INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS 4200 Series Performance Curve 4400 Series Performance Curve fillrite.com | tuthill.com...
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Page 19: Accessories
INSTALLATION AND OPERATION MANUAL H-SERIES FUEL TRANSFER PUMPS 600 Series Performance Curve Accessories METER STRAIGHT PIPE FILTER HEAD STREET ELBOW STRAIGHT PIPE SWIVEL NOZZLE FILTER HOSE Proper Accessory Configuration fillrite.com | tuthill.com... - Page 20 BSPP, Nickel-Plated TT10AN NPT, Aluminum TT10ANC NPT, Nickel-Plated Swivel Multi-Plane S075H1314 S100H1315 360˚ Rotation Heads 1200KTG9075 (F18 Filters) 700ACCF7017 (F40 Filters) F1810PMO (10 Micron/18GPM) F4010PM0 (10 Micron/40GPM) Gasoline/Diesel Filter Particulate compatible F4030PM0 (30 Micron/40GPM) Hydrosorb F1810HMO (10 Micron/18GPM) fillrite.com | tuthill.com...
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Page 21: Pump Service Kits
Inlet Flange Kit Inlet flange (bung), attaching hardware, inlet seal, screen KIT120SG Inlet Gasket and Screen Gasket for inlet (bung) and screen KIT120SWH Switch Lever Kit Switch lever, mounting hardware *KIT120BD not called out in diagram above fillrite.com | tuthill.com... -
Page 22: Certifications
Be certain this label remains affixed to the Underwriters Laboratories (UL). pump at all times. Tuthill Corporation 8825 Aviation Drive Fort Wayne, Indiana 46809 USA P (800) 634-2695 (+01) 260-747-7524 F (800) 866-4681 tuthill.com | fillrite.com | sotera.com FIL-MN-712...
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