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Foley 3096 Maintenance, Troubleshooting, Adjustments And Parts Lists

Accu-spin reel mower grinder
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Model 3096
Accu-Spin Reel
Mower Grinder
Maintenance
Troubleshooting
Adjustments
And Parts Lists
You must thoroughly read and understand this manual
before operating the equipment, paying particular
attention to the Warning & Safety instructions.
WARNING
1
3967922 (7-91)

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Summary of Contents for Foley 3096

  • Page 1 Model 3096 Accu-Spin Reel Mower Grinder Maintenance Troubleshooting Adjustments And Parts Lists WARNING You must thoroughly read and understand this manual before operating the equipment, paying particular attention to the Warning & Safety instructions. 3967922 (7-91)

  • Page 2: Safety Instructions

    SAFETY INSTRUCTIONS Safety Awareness Symbols are inserted in this manual to alert you to possible Safety Hazards. Whenever you see these symbols, follow their Instructions The Warning Symbol identifies special The Caution Symbol identifies special instructions or procedures which, if not instructions or procedures which, if not strictly correctly followed, could result in personal observed, could result in damage to, or...
  • Page 3 SAFETY INSTRUCTIONS IMPROPER USE OF GRINDING WHEEL MAY CAUSE BREAKAGE AND SERIOUS INJURY. Grinding is a safe operation if the few basic rules listed below are followed. These rules are based on material contained in the ANSI B7.1 Safety Code for "Use, Care and Protection of Abrasive Wheels".
  • Page 4 TABLE OF CONTENTS TABLE OF CONTENTS Maintenance & Lubrication…………………………… Adjustments……………………………………………. Troubleshooting……………………………………….. 10-23 Parts Lists & Exploded Views……………………….. 24-37...

  • Page 5: Maintenance And Lubrication

    MAINTENANCE & LUBRICATION MAINTENANCE 1. Clean excess dirt and grit from machine daily. 2. Wipe off the auto traverse drive shaft daily./ 3. Carriage front rail boots should be lifted and wiped off daily. 4. Replace the two (externaly) foam rail wipers every 20 hours of operation.
  • Page 6 ADJUSTMENT: LINEAR ACTUATOR ADJUSTMENT & BEARING REPLACEMENT LINEAR ACTUATOR BEARING REPLACEMENT STEP 1- Unscrew the pin driver (item 2) that passes through the self aligning bearing, (item 38) in the carriage (item 11) and unscrew where it is threaded in to the actuator block (fig. 3). Slide the car- riage off to one side to expose the actuator.
  • Page 7 Unplug the electrical lead from the motor and place it to one side. On the 3096 model only, release all spring tension by removing the horizontal adjusting screw assembly. On the 3096 model only, remove the rubber boots from both sides of the carriage on the front shaft.
  • Page 8 (item 42, fig. 6) with screws (item 33, fig. 6). On the 3096 model only, attach a center screw into the carriage shaft loosely, then attach the horizontal adjusting springs to the carriage shaft and install and tighten the screws.
  • Page 9 ADJUSTMENTS ALIGN FRONT RAIL & DRIVE SHAFT The front rail and drive shaft need to be perfectly aligned (± .010). The adjustment is made by loosening the drive shaft support blocks and aligning the shaft to the front rail to within ± .010. When alignment has been completed, tighten the drive shaft support blocks.
  • Page 10 ADJUSTMENTS CONTROL BOARD SETTINGS- The control board adjusting knobs inside the control box should be set as follows: Min. Speed (Minimum Speed)- Allows adjustment of the motor speed when the main speed knob is set at minimum. This permits the user to eliminate the “Dead Band” on the main speed control permitting zero calibration.
  • Page 11 TROUBLESHOOTING: Electrical controls, wiring, linear actuator, carriage system and DC drive system.
  • Page 12 TROUBLESHOOTING: Electrical controls, wiring, linear actuator, carriage system and DC drive system.
  • Page 13 TROUBLESHOOTING: Electrical controls, wiring, linear actuator, carriage system and DC drive system.
  • Page 14 TROUBLESHOOTING: Electrical controls, wiring, linear actuator, carriage system and DC drive system.
  • Page 15 TROUBLESHOOTING: Electrical controls, wiring, linear actuator, carriage system and DC drive system.
  • Page 16 TROUBLESHOOTING: Electrical controls, wiring, linear actuator, carriage system and DC drive system.
  • Page 17 TROUBLESHOOTING: Electrical controls, wiring, linear actuator, carriage system and DC drive system.
  • Page 18 TROUBLESHOOTING: STRAIGHTNESS OF GROUND REEL...
  • Page 19 TROUBLESHOOTING: STRAIGHTNESS OF GROUND REEL...
  • Page 20 TROUBLESHOOTING: TROUBLESHOOTING: Electrical controls, wiring, linear actuator, carriage system and DCdrive system. STRAIGHTNESS OF GROUND REEL...
  • Page 21 TROUBLESHOOTING: STRAIGHTNESS OF GROUND REEL...
  • Page 22 TROUBLESHOOTING: Electrical controls, wiring, linear actuator, carriage system and DC drive system.
  • Page 23 TROUBLESHOOTING: STRAIGHTNESS OF GROUND REEL...
  • Page 24 TROUBLESHOOTING: STRAIGHTNESS OF GROUND REEL...
  • Page 26 EXPLODED VIEW: MODEL 3096 EXPLODED VIEW NO. 4 Part Description Part Description …….. 3969163 …….. Roller Spacer Plate …….. J372000 …….. Hex Jam Nut 3/8-16 NC …….. C374820 …….. Socket Set Screw 3/8-16 NC x 3” Long …….. 3969552 ……..
  • Page 27 EXPLODED VIEW: MODEL 3096 ELEVATOR ASSEMBLY PART NO. 3960551 Part Description …….. B372801 …….. Hex Cap Screw 3/8-16 NC x 1/-3/4” Long …….. J371000 …….. Hex Nut 3/8-16 NC …….. 3709796 …….. Winch …….. B371201 …….. Hex Cap Screw 3/8-16 NC x 3/4” Long ……..
  • Page 28 EXPLODED VIEW: MODEL 3960561 SPIN DRIVE ASSEMBLY...
  • Page 29 PARTS LIST: MODEL 3960561 SPIN DRIVE ASSEMBLY Part Description …….. B250617 …….. Round Head Screw 1/4-20 NC x 3/8” …….. 3969569 …….. Gear Box Cover …….. 3707950 …….. Rocker Switch …….. 3969075 …….. Motor Cord …….. R000550 …….. Kep Nut #10-32 NF ……..
  • Page 30 EXPLODED VIEW: MODEL 3096 GRINGING HEAD ASSEMBLY...
  • Page 31 PARTS LIST: MODEL 3096 GRINDING HEAD ASSEMBLY Part Description …….. 3889579 …….. Handwheel Assembly …….. H121202 …….. Rollpin 1/8 Diameter x 3/4” Long …….. 3809033 …….. Feed Screw …….. 3709191 …….. Wing Screw …….. 3969056 …….. Belt Guard …….. 3889008 ……..
  • Page 32 EXPLODED VIEW: MODEL 3096 AUTO REEL GRINDER...
  • Page 33 PARTS LIST: MODEL 3096 AUTO REEL GRINDER Part Description Part Description …….. 3889510 …….. Vertical Adjusting Screw Assembly …….. 3579109 …….. Nylon Plug …….. 3889035 …….. Lock …….. 3709777 …….. Knob …….. 3709331 …….. Retaining Ring …….. 3809069 …….. Hex Jam Nut 1/2-10 ACME L.H.
  • Page 34 EXPLODED VIEW: MODEL 3096 VARIABLE SPEED TRAVERSE...
  • Page 35 PARTS LIST: MODEL 3096 VARIABLE SPEED TRAVERSE Part Description …….. 3709145 …….. Retaining Ring …….. 3969033 …….. Pin Driver …….. 3707933 …….. Cord Clip …….. B190509 …….. Phillips Head Screw 10-24 NC x 5/16” Long …….. 3709867 …….. Set Collar ……..
  • Page 36 PARTS LIST: CONTROL PANEL ASSEMBLY Part Description Part Description …….. 3849578 …….. Control Box …….. 3969045 …….. Shaft …….. 3709952 …….. Electric Box Decal …….. 3709047 …….. Bushing …….. 3707950 …….. Switch …….. B190801 …….. Hex Head Cap Screw 10-24 NC x 1/2” ……..

  • Page 37: Parts List: Wiring Diagram

    PARTS LIST: WIRING DIAGRAM Part Description …….. 3969581 …….. Cord Socket Assembly …….. 3969576 …….. Wire Assembly (Black) …….. 3707953 …….. Wire Nut (Yellow) …….. 3707173 …….. Cord Set …….. 3969034 …….. Wire (Green) …….. 3707155 …….. Set Screw Connector ……..
  • Page 38 EXPLODED VIEW: REEL SETUP GAGE ASSEMBLY...
  • Page 39 PARTS LIST: REEL SETUP GAGE ASSEMBLY Part Description …….. 3969113 …….. Indicator Stop Bar …….. 3709191 …….. Wing Screw 1/4-20 NC …….. C250420 …….. Socket Set Screw 1/4-20 NC x 1/4” Long …….. 3709624 …….. Plastic Handle …….. 3969112 …….. Gage Handle ……..