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Winget 2 Series Operators Handbook & Parts

Hydraulic steering
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DUMPER
2B2000
Series 2 Hydraulic Steering
OPERATORS HANDBOOK
&
PARTS
From Serial No 20159 December 2014
Issue 3 April 2019
WINGET LIMITED, P.O. Box 41, Edgefold Industrial Estate, Plodder Lane, Bolton, BL4 0LR, England
Tel: +44 (0) 1204 854650
parts@winget.co.uk
service@winget.co.uk
www.winget.co.uk

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  • Page 1 Series 2 Hydraulic Steering OPERATORS HANDBOOK & PARTS From Serial No 20159 December 2014 Issue 3 April 2019 WINGET LIMITED, P.O. Box 41, Edgefold Industrial Estate, Plodder Lane, Bolton, BL4 0LR, England Tel: +44 (0) 1204 854650 parts@winget.co.uk service@winget.co.uk www.winget.co.uk...
  • Page 3 The contents of this Handbook, although correct at the time of publication, may be subject to alteration by the Manufacturers without notice. Winget Limited operate a policy of continuous product development, therefore, some illustrations or text within this publication may differ from your machine.

  • Page 5: Table Of Contents

    Operator’s book template INTRODUCTION CONTENTS Section Page Section Page SERVICE INTRODUCTION Service Safe Working Contents Service schedule chart Introduction to the Handbook Engine Machine identification Lubrication oil and filter Warranty Terms and Conditions Fuel system Air cleaner SAFE WORKING Gearbox Front axle Machine modification Wheels and tyres...

  • Page 6: Introduction

    The contents of this Handbook, although correct at the time of publication may be subject to alteration by the Manufacturers without notice. Winget Limited operate a policy of continuous product development. Therefore, some illustrations or text within this publication may differ from your machine.

  • Page 7: Warranty Terms And Conditions

    No claim will be considered if other than genuine Winget Limited parts, which must be obtained from Winget Limited via an authorised Distributor, are used to effect a repair, or if lubricants other than those recommended by Winget Limited are used.

  • Page 8: Safe Working

    SAFE WORKING Safety is the responsibility of the persons working with this machine. Think “safety” at all times. Read and remember the contents of this Handbook The safe working recommendations for specific tasks are found with the instructions for the relevant operation in this Handbook. MACHINE MODIFICATION Any modifications to the machine will affect its working parameters and safety factors.
  • Page 9 SAFE WORKING ALWAYS be aware of local and national regulations governing the use of the machine. NEVER commence work with the machine until the “Daily (or every ten hours)” service checks have been made. (See Service Section for details) ALWAYS check wheel nut tightness daily. Never carry passengers.

  • Page 10: Skips And Loading

    SAFE WORKING SKIPS AND LOADING NEVER exceed the rated payload. The weights of all loads above skip water level must be checked. NEVER remain on the machine when loading the skip with excavators or loaders. Stop the engine, apply the parking brake, dismount, and stand well clear.

  • Page 11: Hydraulics

    SAFE WORKING ALWAYS keep the load facing uphill. NEVER park on a gradient. If this is unavoidable, ALWAYS chock the wheels. NEVER attempt to turn on a gradient. NEVER tow up, down or across a gradient. HYDRAULICS ALWAYS "Dump" residual pressure from the system before leaving the machine or before carrying out any maintenance or adjustments.
  • Page 12 SAFE WORKING ALWAYS disconnect battery cables and remove battery before using an external charger, carrying out welding repairs or to prevent unauthorised usage when unattended or during a repair. NEVER allow unqualified personnel to attempt to repair, remove or replace any part of the machine, or anyone to remove large or heavy components without adequate lifting tackle.
  • Page 13 SAFE WORKING DECALS Attached to the dumper are several pictorial warning decals Ensure that all warning decals fitted to the mixer are legible. If any should become detached, they must be replaced immediately. For detailed information on how to safely use the items described by the decals, see the "Safe working, Operation and Servicing"...
  • Page 14 SAFE WORKING Wear eye protection. Beware of electrical hazards. This decal indicates the maximum loads These surfaces may be hot. that the dumper towbar can carry and pull. Forks and buckets are not to be used to When loaded, always REVERSE down push or lift the dumper.
  • Page 15 SAFE WORKING...

  • Page 16: Operation

    OPERATION CONTROLS AND SERVICE POINTS 8 Skip control, tip/return 1 Steering wheel 9 Hydraulic oil filler cap 2 Brake 10 Fuel filler cap 3 Accelerator 11 Gear lever 4 Clutch 12 Battery 5 Seat 13 Engine air cleaner 6 Brake oil reservoir 7 Parking brake...
  • Page 17 OPERATION ELECTRICAL CONTROLS 20 Key start switch 21 Warning light: battery charging 22 Switch: direction indicators 23 Warning light: direction indicators 24 Switch: hazard warning lights 25 Switch: side and head lights 27 Horn...

  • Page 18: Running-In A New Engine

    OPERATION DRIVING THE DUMPER Safety warnings Running-in a new engine Read also the "Safe Working" Section While a gradual 'running-in' of a new engine necessary, before operating the dumper. EXTREMELY IMPORTANT that following instructions should be followed ALWAYS wear correctly fitting very closely during the first fifty hours of protective clothing.
  • Page 19 OPERATION DRIVING THE DUMPER TR2 engines Description A Dipstick B Lubricating oil filler C Engine control D Decompressor levers E Fuel tank F Cold start oil cups G Fuel lift pump Automatic Exess Fuel Device The engine is fitted with an automatic excess fuel device...
  • Page 20 OPERATION DRIVING THE DUMPER Hand starting TR2 engines Ensure the parking brake is in the raised "ON" position. Ensure gear lever is in the neutral position. Always use the correct starting handle which has been designed for the engine. Ensure there are no burrs on the handle. Before attempting to use the handle, clean and lightly oil that part of it which fits onto the engine.
  • Page 21 OPERATION DRIVING THE DUMPER Key Starting TR2 engines Ensure the parking brake is in the raised "ON" position. Ensure the gear lever is in the neutral position. Fully depress and hold down both clutch and accelerator pedals. Check that the decompressor levers, (if fitted) are away (N) from the flywheel.

  • Page 22: Gradients

    OPERATION DRIVING THE DUMPER Gradients Stopping the dumper IMPORTANT: Read the notes in "Safe IMPORTANT: Never make Working" also remember the unnecessary 'crash' stops when following: travelling speed, especially forward direction. Slippery or loose surface conditions adversely affect safe machine Release accelerator and brake to a operation, particularly on gradients.

  • Page 23: Skip Operation

    OPERATION DRIVING THE DUMPER priority flow to the steering system Skip operation therefore the steering will fail to work whilst the skip is being operated. Loading Never remain on the dumper when Towing with the dumper using excavators or loaders to load the skip.

  • Page 24: Service Safe Working

    SERVICE SAFE WORKING WARNING Read the safety notes in "Safe Working", Section 1 of this book. Also note the following: Safe handling of oils, filters and filter elements Do not allow oils to come into regular contact with skin. This can lead to serious skin diseases.
  • Page 25 SERVICE SERVICE SCHEDULE IMPORTANT: The engine will require additional services or adjustments in addition to those listed below (See the appropriate Engine Operator's handbook or Workshop Manual). Warning lights and indicators REQUIRE IMMEDIATE ACTION. SERVICE OPERATION REFERENCE PAGE Every 10 operating hours, or daily, the above and the following Fuel filter Engine...
  • Page 26 SERVICE SERVICE SCHEDULE SERVICE OPERATION REFERENCE PAGE Every 125 operating hours, the above and the following Air cleaner element Engine Every 250 operating hours, the above and the following Engine oil & filter Engine Every 500 operating hours, the above and the following Fuel filter Engine Frame assembly bolts...

  • Page 27: Engine

    SERVICE ENGINE Lister-Petter TR2 These engines will require additional services and adjustments in addition to those quoted in this handbook. Please refer also to the relevant Engine Operator's Handbook or Workshop Manual. Engine lubrication oil Every 10 operating hours, or daily For engine oil grades and oil change Check lubrication oil level as follows: periods when operating in temperatures...
  • Page 28 SERVICE ENGINE Every 250 hours Oil filter Change oil filter element as follows: Using suitable strap wrench, unscrew and remove the old filter (A). Do not attempt to clean the old filter! Dispose of it safely. Thoroughly clean the crankcase filter housing face.

  • Page 29: Fuel System

    SERVICE ENGINE Fuel system Every 10 operating hours, or daily Fuel filter Cartridge Agglomerator) Check the glass bowl at the base of the agglomerator for water. water present, drain unscrewing drain sufficiently to allow the water to empty, then retighten tap. Every 500 hours Fuel filter (Cartridge Agglomerator)

  • Page 30: Air Cleaner

    SERVICE ENGINE Every 10 operating hours, or daily Retighten bleed screw (0). Air cleaner: clean/replace Vent each injector pump in turn by releasing screw (R), then operating the Clean or replace the outer element priming lever (P) on the lift pump until a full (A) under very dusty conditions as air free flow is obtained.

  • Page 31: Gearbox

    SERVICE GEARBOX Safe handling of oils Every 1000 operating hours Change gearbox oil Do not allow oils to come into regular contact with Clean the areas surrounding the dipstick skin. This can lead to (V) and drain plugs (X). serious skin diseases. Place a suitable container beneath the Medical evidence suggests drain plug.

  • Page 32: Front Axle

    SERVICE FRONT AXLE Every 10 operating hours, or daily Check for leaks Check for oil leaks around joints and seals. Every 50 operating hours, or weekly Tighten securing nuts Tighten axle arm/main case joint securing nuts and half shaft nuts. Axle oil level Do not check the oil level until the machine has stood for 2 minutes.

  • Page 33: Wheels And Tyres

    3.10 SERVICE WHEELS & TYRES Every 10 operating hours, or daily Wheel nuts Tighten wheel nuts whenever necessary, every ten hours or daily. After a wheel change, the nuts should be checked several times a day until they maintain their correct setting. For wheel nut tightening torque, see "Specifications".

  • Page 34: Battery

    SERVICE 3.11 BATTERY Every 50 hours Safe handling of batteries Check battery electrolyte level The battery contains a The battery is situated beneath a cover sulphuric acid electrolyte on the left-hand side of the dumper. which can cause severe Ensure that the electrical connections burns and produce are clean and tight, and coat the explosive gases.

  • Page 35: Steering Valve

    3.12 3.12 SERVICE SERVICE STEERING VALVE Every 50 operating hours, or weekly Steering Valve Retention Check the screws retaining the steering valve and bracket, ensuring they are tight. Check the valve for signs of leaks or damaged hoses.

  • Page 36: Greasing

    SERVICE 3.13 GREASING Every 50 operating hours, or weekly Location of grease points Always use lubricants of the grade specified. A Tipping rams (2 on each ram) Always lubricate and service B Skip pivots (2) BEFORE work commences, C Propeller shaft (3) and WITHIN the periods specified.

  • Page 37: Hydraulic System

    3.14 SERVICE HYDRAULIC SYSTEM Hydraulic System Safety Description of hydraulic system (see also "Safe Working" section) The hydraulic system provides power for skip tipping and steering. Do not allow oils to come into regular contact with skin. The main components consist of: This can lead to serious Tank: The tank is filled through a skin diseases.
  • Page 38 SERVICE 3.15 HYDRAULIC SYSTEM...
  • Page 39 3.16 SERVICE HYDRAULIC SYSTEM Hydraulic System Checks Every 10 operating hours, or daily Check hydraulic oil level If the hydraulic system fails to operate completely, or does so extremely slowly, Do not check oil level before closing the carry out the following procedure. tipping rams, and the engine has been Check that the hydraulic tank is full of oil stopped for 2 minutes.
  • Page 40 SERVICE 3.17 HYDRAULIC SYSTEM First 100 operating hours Every 1000 operating hours Clean / change hydraulic oil filter Clean / change hydraulic oil filter Clean or change the hydraulic oil filter, Before cleaning filter, stop the using the procedure described in the engine and dump hydraulic previous "First 100 operating hours".

  • Page 41: Braking System

    3.18 SERVICE BRAKING SYSTEM Daily or every 10 hours Brake oil reservoir Check oil level. Never allow the oil to fall more than 10 mm below top level mark. Brake System The service brakes consist of totally sealed bubbles. Hold down the pedal and oil immersed multi-plate discs fitted within close the bleed screw.

  • Page 42: Technical Information Dimensions

    Operator’s book template TECHNICAL INFORMATION DIMENSIONS Earth skip ft in 3.250 10’ 8" Overall length Overall width 1.805 5’ 11” Overall height 1.450 4’ 9” Skip discharge height 0.130 0’ 5” Skip loading height 1.365 4’ 6” Ground clearance 0.265 0’...

  • Page 43: Specifications

    TECHNICAL INFORMATION SPECIFICATIONS ENGINE Lister-Petter TR2: Two cylinder, direct injection, naturally aspirated, flywheel fan air cooled diesel. Rotation: Anti-clockwise when looking on the flywheel. TR2: Power output: 13.1 kW (17.5 bhp) @ 1800 rev/min. ELECTRICS (Where fitted) 12 volt negative earth. FUEL System: Two element fuel pumps.

  • Page 44: Road Speeds

    TECHNICAL INFORMATION SPECIFICATIONS ROAD SPEEDS with engine at 1800 rev/min 1st Gear 2nd Gear 3rd Gear Reverse km/h (mph) km/h (mph) km/h (mph) km/h (mph) 3.87 (2.4) 8.71 (5.45) 15.65 (9.78) 4.32 (2.66) LUBRICANTS AND FLUIDS Total oils (factory fill) Capacities Engine Lub.

  • Page 45: Main Electrical Circuit

    TECHNICAL INFORMATION MAIN ELECTRICAL CIRCUIT (without road lights)

  • Page 46: Road Lights Electrical Circuit

    TECHNICAL INFORMATION ROAD LIGHTS ELECTRICAL CIRCUIT...
  • Page 47 2B2000 DUMPER PARTS...
  • Page 49 Contents CHASSIS & SKIPS AXLES & STEERING TRANSMISSIONS BRAKES ENGINES ELECTRICS HYDRAULICS DECALS...
  • Page 51 2B2000 DUMPERS...
  • Page 53 Chassis, Panels & Skip A - 1 CHASSIS A - 2 BATTERY TRAY A - 5 SKIP...
  • Page 55 A - 1 2B2000 Dumper...
  • Page 56 A - 1 CHASSSIS & FITTINGS Item Part no Serial no Description 1 40298A04 CHASSIS 5 10519A01 SPRING, rubber 6 V2004220 WASHER, large diameter 7 11S04E SCREW, set 9 59S03 NUT, nyloc 10 V2000954 SEAT 11 11S03B SCREW, set 12 17S04 WASHER, spring 13 267S05 WASHER, flat...
  • Page 57 A - 2 2B2000 Dumper...
  • Page 58 A - 2 BATTERY TRAY Item Part no Serial no Description 10 513358600 COVER, battery 11 V2004055 CLAMP, battery 12 11S04C SCREW,set 13 7S04 14 17S05 WASHER, spring 15 267S06 WASHER, flat 16 61S02 17 267S04 WASHER, flat 18 V2004120 ROD, clamp 19 513358500 TRAY, battery (welded to chassis)
  • Page 59 A - 5 2B2000 Dumper...
  • Page 60 A - 5 SKIP, EARTH, hydraulic tipping Item Part no Serial no Description 1 40295A10 SKIP, earth 2 10470A10 PIN, pivot, skip 3 11S04D SCREW, set 4 267S06 WASHER, flat 5 59S03 NUT, self locking, ‘Nyloc’ 7 131S01 NIPPLE, grease 8 176S01 CAP, grease nipple 18 —---—-...
  • Page 61 2B2000 DUMPERS...
  • Page 63 Axles & Wheels B - 1 WHEELS & TYRES B - 2 FRONT DRIVE AXLES AXLE, 215 B - 4 INPUT PINION & DIFFERENTIAL B - 5 PLANET CARRIER & AXLE CASING B - 6 HUB & AXLE SHAFT B - 7 BRAKES B - 10 STEERING AXLE &...
  • Page 65 B - 1 2B2000 Dumper...
  • Page 66 B - 1 WHEELS & TYRES Item Part no Serial no Description Check rim & tyre size before ordering. Front wheels 24S96 20141 / WHEEL, front, L.H., assembly 24S97 20141 / WHEEL, front, R.H., assembly 20131A02 20141 / RIM, wheel, 9.00 x 15.3 20S17 TYRE, 10.0/75 x 15.3 23S11...
  • Page 67 B - 2 2B2000 Dumper...
  • Page 68 B - 2 FRONT DRIVE AXLE ( Newage) & FIXINGS Item Part no Description Serial no AXLE, 215 10 30156A13 20141 / (See page B-4 for Input pinion & differential) (See page B-5 for planet carrier & axle casing) (See page B-6 for hub & axle shaft) (See page B-7 for brakes) 15 8S06G BOLT...
  • Page 69 B - 4 2B2000 Dumper...
  • Page 70 B - 4 INPUT PINION & DIFFERENTIAL Newage 215 series drive axle. From dumper serial number 20141 Item Part no Serial no Description 1 30082A0401 20141 / PINION, input cartridge 2 30082A0402 FLANGE, input drive, c/w seal shield 3 30082A0403 PINION, spiral bevel 4 30082A0282 SHIM, 0.25mm...
  • Page 71 B - 5 2B2000 Dumper...
  • Page 72 B - 5 PLANET CARRIER & AXLE CASING Newage 215 series drive axle. From dumper serial number 20141 Item Part no Description Serial no 21 30156A0802 20141 / CARRIER, planet 22 30156A0803 GEAR, planet 23 30156A0804 PIN, planet 24 30156A0805 SPACER 25 30082A0265 CIRCLIP...
  • Page 73 B - 6 2B2000 Dumper...
  • Page 74 B - 6 HUB & AXLE SHAFT Newage 215 series drive axle. From dumper serial number 20141 Item Part no Serial no Description 29 30082A0407 20141 / 30 30156A0122 STUD, wheel 31 30082A0408 BEARING 32 30082A0409 BEARING 33 30082A0222 SPACER 34 30347A0201 LOCKWASHER 35 30156A0112...
  • Page 75 B - 7 2B2000 Dumper...
  • Page 76 B - 7 BRAKES Newage 215 series drive axle. From dumper serial number 20141 Item Part no Serial no Description 60 30156A0108 20141 / KIT, 'O' ring seals, brake piston *61 30156A0908 DISC, brake, sintered 62 30156A0107 PISTON, brake *63 30156A0909 PLATE, brake, fixed *64 30156A0910 SPACER, brake...
  • Page 77 B - 10 2B2000 Dumper...
  • Page 78 B - 10 STEERING AXLE & STEERING RAM Item Part no Serial no Description 1 V2005330 RAM, steering see page H6 2 V2005342 PIN, retaining 3 267S08 WASHER, flat 4 44S16J PIN, split 5 115S03 BANJO,bolt 5A 100S02 SEAL, bonded 6 114S06D BANJO, body, straight male 7 V2006345...
  • Page 79 B - 10 2B2000 Dumper...
  • Page 80 B - 10 STEERING AXLE & STEERING RAM Item Part no Serial no Description 30 C190 BUSH, king pin 31 V2006324 STUB AXLE, L.H. - V602679 HUB, assembly HUB (order V602679 assembly) 34 V602676 HUB CAP 35 V602666 BEARING, hub, outer 36 V602668 SEAL, oil, hub bearing 38 V602667...
  • Page 81 2B2000 DUMPERS...
  • Page 83 Transmission C - 1 GEARBOX C - 2 FLYWHEEL & CLUTCH C - 3 CLUTCH PEDAL C - 4 PROPELLER SHAFT...
  • Page 85 C - 1 2B2000 Dumper...
  • Page 86 C - 1 GEARBOX Item Part no Serial no Description 30101A04 GEARBOX, (40M2S322), assembly, 30101A0201 KNOB, gear lever 95S03 NUT, locking 20097A05 LEVER, gear 30101A0203 CAP, gear lever 30101A0204 GAITER, gear lever 30101A0205 SPRING, gear lever 30101A0206 PLATE, gear lever retaining 28S05E BOLT 30101A0207...
  • Page 87 C - 1 2B2000 Dumper...
  • Page 88 C - 1 GEARBOX Item Part no Serial no Description 30101A0234 PAD, gear lever 28S01C BOLT 30101A0235 COVER, top 30097A0185 SPRING, detent 30097A0199 BALL, detent 30101A0237 SHAFT, selector BEARING, needle (part of item 47) 30101A0238 30101A0239 SHAFT, primary, assy. (with item46) 88S16F BEARING, input 30101A0241...
  • Page 89 C - 1 2B2000 Dumper...
  • Page 90 C - 1 GEARBOX Item Part no Serial no Description 80 30101A0261 RING, snap 81 30101A0262 COVER, output, assembly 81A 89S02 SEAL, oil 82 30101A0263 GASKET, output cover 83 30218A0203 COUPLING 84 107S03 85 6S01B BOLT 86 11S04C SCREW, set, gearbox to engine, Metric 87 17S05 WASHER, spring, Metric 91 67S01...
  • Page 91 C - 2 2B2000 Dumper...
  • Page 92 C - 2 FLYWHEEL & CLUTCH Item Part no Serial no Description 1 10579A01 BEARING, release 2 28S02D SCREW 3 41S04 WASHER, spring 3A 10531A02 WASHER, locking, 60mm long, 3B 10531A03 WASHER, locking, 70mm long, 4 10597A01 COVER 5 10579A0101 SPRING, retaining, release bearing 6 10598A02 PLATE, drive, 8"...
  • Page 93 C - 3 2B2000 Dumper...
  • Page 94 C - 3 CLUTCH PEDAL Item Part no Serial no Description 20096A07 PEDAL, clutch 10S08 WASHER, flat 44S05E PIN, split 10481A05 ROD, clutch 10S03 WASHER, flat 44S03C PIN, split C174J CLEVIS 95S03 10650A18 PIN, clevis 44S02C PIN, split 10S03 WASHER, flat C173B SPRING, return 131S01...
  • Page 95 C - 4 2B2000 Dumper...
  • Page 96 C - 4 PROPELLER SHAFT Item Part no Serial no Description 20088A04 PROPELLER SHAFT 176S01 CAP, grease nipple (not illustrated) 6S03C BOLT, gearbox end, 1 1/2“ long 6S03A BOLT, axle end, 1 1/8“ long 107S14 NUT, self-locking “Nyloc” full 10568A01 KIT, U/J, repair Issue 01 12/14...
  • Page 97 2B2000 DUMPERS...
  • Page 99 Brakes D - 1 HANDBRAKE, CALIPER & DISC D - 2 CALIPER D - 3 BRAKE PEDAL D - 4 BRAKE HOSES & FITTINGS...
  • Page 101 D - 1 2B2000 Dumper...
  • Page 102 D - 1 HANDBRAKE, CALIPER & DISC Item Part no Serial no Description 1 20208A01 LEVER, handbrake assembly 1A 20208A0101 BUTTON, handbrake 1B 20208A0102 SPRING, handbrake 2 11S04C SCREW 3 17S05 WASHER, spring 4 7S04 5 267S06 WASHER, flat 6 10S03 WASHER, flat 7 44S02B PIN, split...
  • Page 103 D - 2 2B2000 Dumper...
  • Page 104 D - 2 CALIPER, handbrake Item Part no Serial no Description ALLOY CALIPERS 1A 10578A01 CALIPER, one pair, assembly 1 11116 SCREW, with hole for pin, item 12 2 28S02P SCREW 3 10578A0101 SPRING, centring TENSION WASHER (obsolete) use item 3 above 6 9S02 7 10578A0104 8 230S01...
  • Page 105 D - 3 2B2000 Dumper...
  • Page 106 D - 3 BRAKE PEDAL Item Part no Serial no Description 13 20232A04 PEDAL, brake 14 8S04C BOLT 15 267S06 WASHER, flat 16 17S05 WASHER, spring 17 131S01 NIPPLE, grease, 17A 176S01 CAP, grease nipple 19 C173B SPRING Issue 01 12/14...
  • Page 107 D - 4 2B2000 Dumper...
  • Page 108 D - 4 BRAKE HOSES & FITTINGS Item Part no Serial no Description 1 V2004651 MASTER CYL. M10 rod, GIRLING REPAIR KIT, m/cyl. 1A 10570A01 GIRLING 2 7S04 NUT, 10mm 3 V2004648 CLEVIS, 10mm 4 10650A18 PIN, clevis 5 10S03 WASHER, flat 6 44S02C PIN, split...
  • Page 109 2B2000 DUMPERS...
  • Page 111 Engine E - 1 ENGINE E - 2 ACCELERATOR PEDAL & LINKAGE E - 3 FUEL TANK & FITTINGS...
  • Page 113 E - 1 2B2000 Dumper...
  • Page 114 E - 1 ENGINE Item Part no Serial no Description 1 V2000761 ENGINE, Lister-Petter TR2, hand start 1A V2000762 ENGINE, Lister-Petter TR2, elect start 2 20354A03 HANDLE, engine starting 5 V2004182 AIR CLEANER, assembly 6 V2004185 ELEMENT, main 7 V2004186 ELEMENT, safety 8 97S17 CLIP, hose...
  • Page 115 E - 2 2B2000 Dumper...
  • Page 116 E - 2 ACCELERATOR PEDAL & LINKAGE Item Part no Serial no Description 1 20231A03 PEDAL, accelerator 2 8S04C BOLT 3 17S05 WASHER 5B 10362A20 6 C160B BALL END 7 2S02 8 41S03 WASHER, spring 9 C173D SPRING, return 10 267S04 WASHER, flat 11 44S02C PIN, split...
  • Page 117 E - 3 2B2000 Dumper...
  • Page 118 E - 3 FUEL TANK & FITTINGS Item Part no Serial no Description 1 40281A16 TANK, fuel 2 10378A03 CAP, fuel tank 3 10379A03 STRAINER 4 100S02 SEAL, bonded 5 127S02 PLUG, drain 6 11S04C SCREW, set 7 267S06 WASHER, flat 8 17S05 WASHER, spring 9 7S04...
  • Page 119 2B2000 DUMPERS...
  • Page 121 Electrics F - 1 MAIN ELECTRICAL CIRCUIT F - 2 ROAD LIGHTS F - 3 CONSOLE, road lights...
  • Page 123 F - 1 2B2000 Dumper...
  • Page 124 F - 1 MAIN ELECTRICAL CIRCUIT Item Part no Serial no Description 1 109S08 BATTERY 2 10989A06 CABLE, positive 3 V2004204 INSULATOR, battery positive terminal 4 V2004214 ISOLATOR, battery negative terminal 5 V2003510 CABLE, earth 6 V2005168 PANEL, instruments 7 V602634 LIGHT, battery charging 8 V602635 LENS...
  • Page 125 F - 2 2B2000 Dumper...
  • Page 126 F - 2 ROAD LIGHTS Item Part no Serial no Description 1 10973A03 BRACKET, front lights 2 11S05F SCREW, set 3 267S07 WASHER, flat 4 17S06 WASHER, spring 5 7S05 10 V2003652 LIGHTS, R.H. front — V2003637 LIGHTS, L.H. front (not illustrated) 11 ———...
  • Page 127 F - 2 2B2000 Dumper...
  • Page 128 F - 2 ROAD LIGHTS Item Part no Serial no Description 53 ———— BRACKET 54 11S03C SCREW, set 55 17S04 WASHER, spring 56 7S03 60 11S03B SCREW, set (for earth terminal) 61 267S05 WASHER, flat 62 17S04 WASHER, spring 63 7S03 70 V2003651 LIGHT, R.H.
  • Page 129 F - 3 2B2000 Dumper...
  • Page 130 F - 3 CONSOLE, road lights Item Part no Serial no Description 1 30267A04 CONSOLE 2 20318A01 BACKPLATE, console 3 11S01AA SCREW, set 4 17S02 WASHER, spring 5 7S01 6 153S05 CLAMP, (discard bracket) assembly 7 7S03 8 17S04 WASHER, spring 11 V2003644 SWITCH, lights 12 V2003646...
  • Page 131 2B2000 DUMPERS...
  • Page 133 Hydraulics HYDRAULIC PUMP, TANK & STEER VALVE H - 1 H - 1A DIRECT DRIVE HYDRAULIC PUMP H - 2 CONTROL VALVE, hydraulic H - 3 SKIP TIPPING HYDRAULICS H - 5 RAM, skip tipping H - 6 RAM, steering H - 7 STEER COLUMN &...
  • Page 135 H - 1 2B2000 Dumper...
  • Page 136 H - 1 HYDRAULIC PUMP, TANK & STEER VALVE Item Part no Serial no Description 1 30286A08 TANK, hydraulic 2 11S04C SCREW 3 17S05 WASHER 4 7S04 5 901S02 /20163 FILTER, suction 5A V2005355 20164/ FILTER, suction 5B V2005356 20164/ GASKET, plate mounting 5C V2006399 20164/...
  • Page 137 H - 1A 2B2000 Dumper...
  • Page 138 H - 1A DIRECT DRIVE HYDRAULIC PUMP Item Part no Serial no Description 1 V2006390 STUD 2 V2006381 EXTENSION SHAFT, pump drive 3 417732500 SEAL, oil 4 10977A06 PUMP, hydraulic, Anti-Clockwise Rot Refer to page H-1 for pump adaptors 5 8S02C BOLT 6 267S04 WASHER, flat...
  • Page 139 H - 2 2B2000 Dumper...
  • Page 140 H - 2 CONTROL VALVE, hydraulic Item Part no Serial no Description 1 V2004106 VALVE, control, assembly 2 V602630 HANDLE 3 7S04 4 V602629 KIT, control valve repair 5 V603565 END CAP, lever 6 V603605 VALVE, relief 7 V603606 END CAP, spring base 10 100S03 SEAL, bonded 11 127S03...
  • Page 141 H - 3 2B2000 Dumper...
  • Page 142 H - 3 SKIP TIPPING HYDRAULICS Item Part no Serial no Description 1 30287A04 RAM (see page H-5) 2 31S01JJ HOSE, to ram upper port 3 31S01BB HOSE, to ram lower port 4 31S02YY HOSE, control v. to tee bracket 10 V2004615 FITTING, double tee bracket 11 11S03B...
  • Page 143 H - 5 2B2000 Dumper...
  • Page 144 H - 5 RAM, skip tipping Item Part no Serial no Description 1 30287A04 RAM, hyd, assembly 2 30287A0304 CYLINDER 2A V2004682 BUSH 3 30287A0302 ROD, piston 4 30121A0402 5 30121A0401 PISTON 6 57S04D2 GRUBSCREW 7 CSE204 KIT, seals 8 30121A0118 SEAL, piston 9 30113A0308 SEAL, ‘O’...
  • Page 145 H - 6 2B2000 Dumper...
  • Page 146 H - 6 RAM, steering Item Part no Serial no Description 1 V2005330 RAM, assembly, steering 2 V603576 RETAINER, cylinder 3 V603577 CYLINER 4 V603578 5 V603579 SCREW, grub 6 V603580 PISTON 7 V603013 BUSH 10 V603574 KIT, seals Issue 01 12/14...
  • Page 147 H - 7 2B2000 Dumper...
  • Page 148 H - 7 STEER COLUMN & VALVE Item Part no Serial no Description 2 V2002872 COLUMN, steering 4 17S08 WASHER, spring 4A 267S09 WASHER, flat 5 V2004152 WHEEL, steering c/w spinner 6 68S05C SCREW, socket cap 7 8S04C BOLT 8 17S05 WASHER, spring 9 CSE182 SPACER...
  • Page 149 2B2000 DUMPERS...
  • Page 151 Miscellaneous J - 1 DECALS...
  • Page 153 J - 1 2B2000 Dumper...
  • Page 154 1 V2003100 DECAL, Hydraulic oil 2 V2003101 DECAL, Diesel fuel 3 V2003038 DECAL, Stripe, bodywork, 4 V2003039 DECAL, Winget logo 5 10284A01 DECAL, Dump/return 6 V2003037 PLATE, Serial Number 7 10536A02 DECAL, Non free running loads 8 V2004235...
  • Page 155 J - 2 2B2000 Dumper...
  • Page 156 J - 2 DECALS & PLATES Item Part no Serial no Description 1 504694600 DECAL, Safety warning 2 V2003598 DECAL, British made 3 V2004744 DECAL, Eye protection 4 V2003665 DECAL, Lift here 5 V2004137 DECAL, Ear defenders 6 V2004227 DECAL, Battery isolator 7 V2004229 DECAL, Operators handbook 8 V2004245...
  • Page 158 CALIFORNIA CALIFORNIA CALIFORNIA CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm...

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