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Related Manuals for SealMaster Crack Pro 125
Summary of Contents for SealMaster Crack Pro 125
- Page 2 CRACK PRO HEATED HOSE Owner’s Manual Version 2.0 Issue Date: Oct. 2019 Effective Date: May 2019 Version Date Changes Approval Original Issue 8/19 New Format and Updates S:\Engineering\13-Operator Manuals\Current\CRACKPRO_HEATEDHOSE_V2.0_OCT2019.docx...
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Page 3: Table Of Contents
Table of Contents CORRESPONDENCE ............................... 5 SealMaster® LIMITED WARRANTY ..........................6 INTRODUCTION ................................7 CRACK PRO® HEATED HOSE ............................7 SAFETY PRECAUTIONS AND CAUTIONS ........................8 PRECAUTIONS................................8 CAUTIONS .................................. 8 FIRST AID ................................... 9 CHECK IT OUT ................................10 KNOW YOUR MACHINE ............................ - Page 4 POURING MATERIAL ..............................37 BURNER INFORMATION CHART ..........................38 WIRING DIAGRAMS ..............................39 TEMPERATURE CONTROL BOX ..........................39 HEATED HOSE MAIN CONNECTOR J1 AND HEATED HOSE J2 .................. 40 ELECTRIC BRAKES AND RUNNING LIGHTS ....................... 41 MACHINE PICTURES AND PARTS LIST ......................... 42 PARTS LIST PICTURE-1 .............................
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Page 6: Sealmaster® Limited Warranty
(30) days from the date failure occurs, and in all cases prior to the expiration of the warranty period of one (1) year. It is the intent of this paragraph to limit SealMaster’s liability solely to the cost of replacement parts, F.O.B. factory, or at the option of SealMaster to repair of the defective part or parts. -
Page 7: Introduction
CRACK PRO® HEATED HOSE MACHINE APPLIES TO ALL DIESEL FUEL BURNER INTRODUCTION CRACK PRO® HEATED HOSE This manual covers the oil jacketed CRACK PRO® model sizes 125, 200, 260 & 400 - gallon models. Included also is the oil jacketed CRACK PRO® model size 260 double pumper. Congratulations on the purchase of your new CRACK PRO®... -
Page 8: Safety Precautions And Cautions
SAFETY PRECAUTIONS AND CAUTIONS PRECAUTIONS Always wear eye and ear protection, long sleeve shirt, face shield and gloves. Be aware of all CAUTION, WARNING, and DANGER signs on the unit. The high operating temperatures of your joint sealing machine and materials require special training and maintenance of your equipment. -
Page 9: First Aid
SAFETY PRECAUTIONS AND CAUTIONS FIRST AID... -
Page 10: Check It Out
SAFETY PRECAUTIONS AND CAUTIONS CHECK IT OUT Know what protective devices your machine is equipped with and see that each item is securely in place and in operating condition. For example: 1. Warning Decals 2. Guards 3. Material hose connections and protective sleeve 4. -
Page 11: Dress For Safety
SAFETY PRECAUTIONS AND CAUTIONS DRESS FOR SAFETY When operating your Crack Pro equipment always wear the following: 1. Long pants 2. Long sleeved shirt 3. Heat resistant gloves 4. Eye protection (face shield is preferred) 5. Work shoes 6. Safety Vest WARNING: MOVING PARTS ... -
Page 12: Walk Around Inspection
SAFETY PRECAUTIONS AND CAUTIONS WALK AROUND INSPECTION Before each day, walk around the machine and inspect for leaks, loose or missing parts, damaged parts, or parts out of adjustment. Perform all recommended daily maintenance. TRAFFIC CONTROL Proper traffic control is your responsibility. Never place sealant in an uncontrolled area. -
Page 13: Pre-Operation Instructions
CRACK PRO® HEATED HOSE MACHINE PRE-OPERATION INSTRUCTIONS CHECK LIST THE ENTIRE UNIT SHOULD BE CHECKED Even though your Crack Pro joint sealing machine is ready for operation when you receive it, certain items should be checked before putting it to use. If you have any questions on the operation of this machine discontinue operation of the machine and call the factory immediately. -
Page 14: Cautions
CRACK PRO® HEATED HOSE MACHINE PRE-OPERATION INSTRUCTIONS CAUTIONS Caution should be used when loading blocks to prevent possible splash of hot material. Set material block (one at a time) on the lid. Close lid allowing the block to drop into the material tank. ... -
Page 15: Things To Know
CRACK PRO® HEATED HOSE MACHINE PRE-OPERATION INSTRUCTIONS THINGS TO KNOW The heated hose on this machine operates at 90 - 110 volts ac. Every caution has been taken to ensure a safe operating the machine. The information listed here needs to be told to anybody who uses or works on this machine. -
Page 16: Fluid Specifications
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS FLUID SPECIFICATIONS Diesel engine crankcase oil: The break-in oil should be changed after the first 50 hours of operation. Oil change intervals: Temperature Oil type Interval Above 77°F SAE 30 or 10w-30 with filter 100 hours Between 32°F to 77°F SAE 20 or 10w-30 with filter 100 hours... - Page 17 CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS FLUID SPECIFICATIONS Heat Transfer Oil: Heat transfer oil is specially formulated to withstand high temperature and many heating and cooling cycles. The normal life cycle is one to two years, depending on how much the machine is used. Never leave the oil in the machine for more than two years.
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Page 18: Service Tip For Engine Start Pushbutton
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS BEFORE 2017 SERVICE TIP FOR ENGINE START PUSHBUTTON A. ENGINE START-UP Red pushbutton on panel must be held in the depressed position while starting engine until running oil pressure is established to open SWICHGAGE contacts. -
Page 19: Machine Maintenance
CRACK PRO® HEATED HOSE MACHINE MACHINE MAINTENANCE TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSES/SOLUTIONS MATERIAL PUMP LEAKING AROUND SHAFT / TIGHTEN & REPLACE PACKING LEAKING PUMP GEARS WORN / REPLACE PUMP GEARS HOSE HYDRAULIC MOTOR WORN / REPLACE HYDRAULIC MOTOR NO PRESSURE PUMP SHAFT NOT TURNING / CHECK WIRING - FUSE PUMP WORN / CHECK AND REPLACE FUEL LINE PLUGGED / CLEAN OR REPLACE... - Page 20 CRACK PRO® HEATED HOSE MACHINE MACHINE MAINTENANCE TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSES/SOLUTIONS OIL SPECIFICATIONS / REFER TO OWNER’S MANUAL OPERATING INSTRUCTIONS / REFER TO OWNER’S MANUAL DEAD BATTERY / REPLACE BATTERY ENGINE LOW ON FUEL / FILL FUEL TANK ISSUES PLUGGED FUEL LINE / CLEAN FUEL SYSTEM PLUGGED FILTER / CHANGE FILTER...
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Page 21: Maintenance Schedule
CRACK PRO® HEATED HOSE MACHINE MACHINE MAINTENANCE MAINTENANCE SCHEDULE Follow maintenance procedures listed on the engine burner manuals. MAINTAIN WEEK MONTH MONTHS YEAR YEARS CHECK ENGINE OIL LEVELS CHECK HYDRAULIC OIL LEVELS CHECK DIESEL FUEL LEVELS CHECK HTO FUEL LEVELS CHECK IGNITORS CHECK HITCH BOLTS CHECK BRAKES... -
Page 30: Operating Instructions - Diesel Fuel Burner
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS - DIESEL FUEL BURNER STARTUP CHECK LIST 1. Check engine oil level. Follow manufacturers’ guidelines as to type and frequency of changes. 2. Check hydraulic oil level. Use grade AW68 hydraulic oil. 3. Check heat transfer oil level with oil dipstick #25. Use a good quality grade 68 turbine oil or heat transfer oil. -
Page 31: Starting The Engine
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS - DIESEL FUEL BURNER STARTUP STARTING THE ENGINE FUEL & HYDRAULIC AIR COMPRESSOR VALVES THROTTLE ON/OFF VALVE BATTERY ENGINE SWITCH PREHEAT OIL PRESSURE COOLANT START Set the diesel fuel & motor hydraulic valves to the position. -
Page 32: The Temperature Control
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS - DIESEL FUEL BURNER THE TEMPERATURE CONTROL After starting the engine: 1. Turn the burner with power on-off switch located on the front of the digital temperature controller. The digital controllers monitor the heat transfer oil temperature, and the material temperature, along with the heated hose. -
Page 33: Adding Material
CRACK PRO® HEATED HOSE MACHINE APPLIES TO ALL DIESEL FUEL BURNER OPERATING INSTRUCTIONS - DIESEL FUEL BURNER ADDING MATERIAL 3. Open the material tank lid and place inside three boxes of material. For first time use or an empty tank, lay as many blocks as possible on the tank floor. -
Page 34: Automatic Safety Interlocks
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS AUTOMATIC SAFETY INTERLOCKS There are automatic safety interlocks that control the heated hose, material pump, and agitation systems. The agitator and pump will not work until the material has reached a pre-programmed temperature on the respective digital controllers. -
Page 35: Application Of Material
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS APPLICATION OF MATERIAL DO NOT MOVE THE HOSE UNTIL IT IS AT APPLICATION TEMPERATURE 8. Once the material in the tank is completely melted and the desired application temperature is reached, it is time to fill cracks. -
Page 36: Setting Temperature Control
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS STARTUP TOP SCALE ARROW SETTINGS BOTTOM SCALE SETTING TEMPERATURE CONTROL The top scale is the ambient temperature of the heat transfer oil. The bottom scale is the set temperature that you want the oil to be heated to. -
Page 37: Pouring Material
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS - DIESEL FUEL BURNER POURING MATERIAL Set pour pot or applicator under the material discharge valve #30 and raise the handle to open. CAUTION: ALWAYS WEAR LONG SLEEVE SHIRT, GLOVES, AND A FACE SHIELD WHEN PERFORMING THIS OPERATION! Fill the crack filler pour pot to the desired level and pour into cracks. -
Page 38: Burner Information Chart
CRACK PRO® HEATED HOSE MACHINE BURNER INFORMATION CHART BECKETT BURNER INFORMATION CHART MACHINE HEAD TYPE NOZZLE NOZZLE # AIR BAND SHUTTER UNIT SIZE HEAD # POSITION POSITION CP60 1.25 P662A060 / 059 SM125 1.00 P662A069 / 070 1-1/2 CP125GD F220 2.25 P662A017 / 024 CP260GD... -
Page 39: Wiring Diagrams
WIRING DIAGRAMS TEMPERATURE CONTROL BOX TERMINALS: U – YELLOW 14 GA. TO BURNER P1 – RED 10 GA. TO MOTOR N – BLACK 10 GA. TO MOTOR G – BLACK 12 GA. TO BURNER B – RED 12 GA. TO BURNER D –... -
Page 40: Heated Hose Main Connector J1 And Heated Hose J2
HEATED HOSE MAIN CONNECTOR J1 AND HEATED HOSE J2... -
Page 41: Electric Brakes And Running Lights
WIRING DIAGRAMS ELECTRIC BRAKES AND RUNNING LIGHTS BLUE WHITE BLUE / BLACK WHITE BLUE BLUE BLUE GREEN / BROWN BROWN GREEN / BROWN BROWN YELLOW / BROWN WHITE BROWN YELLOW / BROWN BROWN... -
Page 42: Machine Pictures And Parts List
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST BLADE SUPPORT SHAFT PIVOT PIN & LOWER AGITATOR BUSHING AGITATOR SHAFT BLADES SPLINE COUPLER & SHAFT COLLAR OVERFLOW PIPE PICTURE-1 MARKER LIGHTS TORSION AXLE & LUG NUTS HYDRAULIC MANIFOLD & 12 VOLT SOLENOID TIRE &... -
Page 43: Parts List Picture-1
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PARTS LIST PICTURE-1 ITEM # PART# QTY. DESCRIPTION P693A010 HYDRAULIC MANIFOLD P694A006 12 VOLT SOLENOID P467A016 2" LED MARKER AMBER CP-125 CP-260 CP-400 P467A017 2" LED MARKER – RED CP-260 CP-400 P467A020 4"... - Page 44 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-2 PROPANE AGITATOR TANK HOLDER EXPANSION TANK DRIVE MOTOR OIL DIP STICK TANK LATCH PROPANE TANK NOT INCLUDED TRAILER JACK SAFETY BREAKAWAY KIT PLUG SAFETY CHAIN PINTLE EYE COUPLER HOOK &...
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Page 45: Parts List Picture-2
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PARTS LIST PICTURE-2 ITEM # PART# QTY. DESCRIPTION P474A037 AGITATOR DRIVE MOTOR CP-125 P474A049 AGITATOR DRIVE MOTOR CP-260 CP-400 P74000B017 OIL EXPANSION TANK CP-125/260 CP-400 P75000B028 OIL DIPSTICK P662A009 DIESEL FUEL BURNER P518A004 SAFETY BREAKAWAY KIT P646A003... - Page 46 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST COUNTER BALANCE ARROW PICTURE-3 HOSE BOOM BOARD OPTIONAL MATERIAL TANK LID APPLICATION SHOE THERMOCOUPLES LIMIT PUMP/HORN SWITCH ON SWITCH TANK LID MATERIAL THERMOMETER WAND MATERIAL THERMOMETER TAIL LIGHTS HEATED HOSE 18’...
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Page 47: Parts List Picture-3
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST WIRELESS WAND OPTIONAL PARTS LIST PICTURE-3 ITEM # PART# QTY. DESCRIPTION P17582A007 HEATED HOSE 18’ P516A025 TAIL LIGHT – LEFT CP-125 P516A024 TAIL LIGHT – RIGHT CP-125 P659A009 MATERIAL / OIL THERMOMETER 18” CP-125 P659A008 MATERIAL / OIL THERMOMETER 24”... - Page 48 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-4 HOSE SWIVEL SPLIT COUPLING TEMPERATURE CONTROLLER PANEL WIRE HARNESS MAIN CONNECTOR WIRE HARNESS HEATED HOSE HYDRAULIC MATERIAL PUMP MANIFOLD MOTOR – MATERIAL PUMP LIGHT BAR...
- Page 49 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-4 SHOWING WIRE LOCATIONS MAIN HARNESS ENGINE COVER NOTE: ONE WIRE FROM EACH COIL TO FOR GROUND TOOL BOX NOTE: SEE HEATED HOSE MAIN CONNECTOR PAGE 12 VOLT ELECTRIC COILS COMPENSATOR CARTRIDGE CARTRIDGE...
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Page 50: Parts List Picture-4
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PARTS LIST PICTURE-4 ITEM # PART# QTY. DESCRIPTION P474A035 MOTOR - MATERIAL PUMP P498A002 SPLIT COUPLER P693A010 HYDRAULIC MANIFOLD P694A006 12 VOLT ELECTRIC COILS P477A032 HOSE SWIVEL P640A067 MATERIAL PUMP ROPER 2” P467A019 LIGHT BAR 3 PC. - Page 51 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PICTURE-5 AIR COMPRESSOR HYDRAULIC PUMP V-BELT GENERATOR FUEL TANK VIBRATION DIESEL TANK CAP DIESEL ISOLATION MOUNTS ENGINE AIR HOSE HOSE REEL HYD. TANK BREATHER CAP AIR WAND...
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Page 52: Parts List Picture-5
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PARTS LIST PICTURE-5 ITEM # PART# QTY. DESCRIPTION P74000G016 FUEL TANK DIESEL P458A083 AIR COMPRESSOR P458F053 DIESEL ENGINE – P458F054 DIESEL ENGINE – P458F071 DIESEL ENGINE – 1505 P458B153 VIBRATION ISOLATION MOUNT P458B151 VIBRATION ISOLATION MOUNT P458B150... - Page 53 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST CONVEYOR ASSEMBLY OPTIONAL MOMENTARY ON SWITCH ELECTRICAL BOX EMERGENCY STOP SWITCH CONVEYOR BELT MOMENTARY ON SWITCH FORWARD / REVERSE SELECTOR SPROCKET COIL ROLLER CHAIN SPROCKET HYDRAULIC ELECTRIC MOTOR MANIFOLD ASSEMBLY...
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Page 54: Parts List Picture-6
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST CONVEYOR ASSEMBLY OPTIONAL MATERIAL BLOCK CONVEYOR OPTIONAL HYDRAULIC SPEED CONTROL PARTS LIST PICTURE-6 ITEM # PART# QTY. DESCRIPTION P552A001 MATERIAL BLOCK CONVEYOR - OPTIONAL P443A005 EMERGENCY STOP SWITCH P443A006 MOMENTARY ON SWITCH P941A012 ELECTRICAL BOX P443A007... -
Page 55: Parts List For Temperature Control Box
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PARTS LIST FOR TEMPERATURE CONTROL BOX TEMPERATURE CONTROL PANEL DIGITAL TEMPERATURE DISPLAYS TOGGLE SWITCH A/C POWER SWITCH ASSEMBLY FWD.-REV. PUMP VOLTMETER AND AGITATOR PILOT LIGHT SWITCH INTERLOCK POWER ON/OFF SWITCH RESET PILOT LIGHT PILOT LIGHT BURNER ENABLE... -
Page 56: Parts List Picture-8
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST PARTS LIST FOR TEMPERATURE CONTROL BOX OVERLOAD RELAY SWITCH CONNECTOR 5-PIN FUSE HOLDER RELAY 12V DC RELAY FUSE TEMPERATURE CONTROL TEMPERATURE FUSE CONTROL PANEL PARTS LIST PICTURE-8 ITEM # PART# QTY. -
Page 57: Wireless Wand Control Box Optional
CRACK PRO® HEATED HOSE MACHINE WIRELESS WAND CONTROL BOX OPTIONAL DIODE PARTS LIST PICTURE-9 RECEIVER TRANSMITTER TEMPERATURE CONTROL PANEL PARTS LIST PICTURE-9 ITEM # PART# QTY. DESCRIPTION P735A056 TEMPERATURE CONTROL PANEL P443B001 WIRELESS WAND PUMP SWITCH ASSEMBLY P443A014 DIODE P450A002 RECEIVER P450A001 TRANSMITTER... - Page 58 CRACK PRO® HEATED HOSE MACHINE APPLIES TO ALL DIESEL FUEL BURNERS PARTS LIST PICTURE – DIESEL BURNER...
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Page 59: Parts List For Diesel Burner
CRACK PRO® HEATED HOSE MACHINE APPLIES TO ALL DIESEL FUEL BURNERS PARTS LIST PARTS LIST FOR DIESEL BURNER ITEM # PART# QTY. DESCRIPTION P662A009 COMPLETE BURNER P662A046 BLOWER WHEEL P662A016 COUPLING P662A022 AIR GUIDE P662A047 AIR BAND P662A049 AIR SHUTTER – 8 SLOTS P662A050 CORD SET P662A051... -
Page 60: Parts List For Air Compressor
CRACK PRO® HEATED HOSE MACHINE AIR COMPRESSOR PARTS LIST PARTS LIST FOR AIR COMPRESSOR ITEM # PART# QTY. DESCRIPTION P458A083 AIR COMPRESSOR P458E009 OIL 1 GAL. CONTAINER COMPRESS #8000F21 P458E011 FILTER - AIR # CR21E20153 P458E014 COVER-PLASTIC BLACK # CR06E20152 P458E020 REBUILT KIT- # SK20LV P458E029... -
Page 61: Parts List For Roper 2" Pump
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST ROPER 2” PUMP PARTS LIST FOR ROPER 2” PUMP ITEM DESCRIPTION S/M PART # ROPER PART # QTY. WASH. HD. CAP SCREW P904A013 G49-24 HEX HD. CAP SCREW P904A014 G49-037100 BACK PLATE ASSEMBLY P906A017 N2-403... - Page 62 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST ROPER 2” PUMP PUMP DIAGRAM...
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Page 63: Diesel Engine Parts List
CRACK PRO® HEATED HOSE MACHINE DIESEL ENGINE PARTS LIST PARTS LIST FOR 1505 DIESEL ENGINE ITEM # PART# QTY. DESCRIPTION P458A071 KUBOTA 1505 DIESEL ENGINE P458B178 RADIATOR #7900-0439 P458B032 FILTER-OIL #HH160-32093 P458B034 FILTER-AIR # 15741-11083 P458B033 FILTER-FUEL # 70000-43081 P458B264 FILTER REPLACEMENT # 36682 P458B203 FILTER-FUEL IN LINE # 12581-43012... -
Page 64: Parts List For 902 Diesel Engine
CRACK PRO® HEATED HOSE MACHINE DIESEL ENGINE PARTS LIST PARTS LIST FOR 902 DIESEL ENGINE P458A054 KUBOTA 902 DIESEL ENGINE P458B244 RADIATOR- # 79000385 P458B147 FILTER-OIL # HH150-32430 P458B148 FILTER-AIR # 1G659-11222 P458B138 FILTER-FUEL # 15231-4356-0 P458B182 FILTER-FUEL #1T021-43560 P458B240 FILTER-FUEL ASSEMBLY COMP. -
Page 65: Parts List For 602 Diesel Engine
CRACK PRO® HEATED HOSE MACHINE KUBOTA DIESEL ENGINE PARTS LIST PARTS LIST FOR 602 DIESEL ENGINE ITEM # PART# QTY. DESCRIPTION P458A053 KUBOTA 602 DIESEL ENGINE P458B244 RADIATOR- # 79000385 P458B147 FILTER-OIL - # HH150-32430 P458B148 FILTER-AIR - # 1G659-11222 P458B182 FILTER-FUEL # 1T021-43560 P458B358... -
Page 66: Operating Instructions - Double Pumper
CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS – DOUBLE PUMPER OPTIONAL TEMPERATURE CONTROL After starting the engine: 1. Turn the burner with power on-off switch located on the front of the digital temperature controller. The digital controllers monitor the heat transfer oil temperature, and the material temperature, along with the heated hoses. - Page 67 CRACK PRO® HEATED HOSE MACHINE OPERATING INSTRUCTIONS – DOUBLE PUMPER OPTIONAL THE TEMPERATURE CONTROL 4. To stop for the day, perform the following steps: Shut the agitator control valve. Put the hose enable/disable switch(s) to the disable position. ...
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Page 68: Wiring Diagram
WIRING DIAGRAM TERMINALS: U – YELLOW 14 GA. TO BURNER P1 – RED 10 GA. TO MOTOR N – BLACK 10 GA. TO MOTOR G – BLACK 12 GA. TO BURNER B – RED 12 GA. TO BURNER D – WHITE 14 GA. TO BURNER NOTE: RUN BATTERY –... -
Page 69: Heated Hose Main Connector J1 And Heated Hose (J2-Times 2)
HEATED HOSE MAIN CONNECTOR J1 AND HEATED HOSE (J2-TIMES 2) CP 260 DOUBLE PUMPER OPTIONAL... -
Page 70: Machine Pictures And Parts List Double Pumper
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST DOUBLE PUMPER OPTIONAL PARTS LIST PICTURE-10 HYDRAULIC PUMP V-BELT GENERATOR TEMPERATURE CONTROLLER PANEL HEATED HOSE 22’ LONG... - Page 71 CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST DOUBLE PUMPER OPTIONAL PARTS LIST PICTURE-10 AGITATOR CONTROL VALVE PARTS LIST PICTURE-10 ITEM # PART# QTY. DESCRIPTION P735A054 TEMPERATURE CONTROLLER PANEL - DP-260 P601A054 HYDRAULIC PUMP - DP-260 P695A006 GENERATOR - DP-260 P660A050 V-BELT -...
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Page 72: Parts List Picture-11
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST DOUBLE PUMPER CONTROL BOX OPTIONAL PARTS LIST PICTURE-11 TEMPERATURE CONTROL PANEL DIGITAL TEMPERATURE DISPLAYS TOGGLE SWITCH ENABLE/DISABLE SWITCH ASSEMBLY PUMP FWD.-REV. VOLTMETER PILOT LIGHT SWITCH INTERLOCKS POWER ON/OFF SWITCH RESET PILOT LIGHT PILOT LIGHT BURNER ENABLE... -
Page 73: Parts List Picture-12
CRACK PRO® HEATED HOSE MACHINE MACHINE PICTURES AND PARTS LIST DOUBLE PUMPER CONTROL BOX OPTIONAL PARTS LIST PICTURE-12 OVERLOAD RELAY SWITCH CONNECTOR 5-PIN FUSE HOLDER RELAY 12V DC FUSE RELAY TEMPERATURE CONTROL TEMPERATURE CONTROL PANEL FUSE PARTS LIST PICTURE-12 ITEM # PART# QTY. -
Page 74: Recommended Spare Parts List
CRACK PRO® HEATED HOSE MACHINE RECOMMENDED SPARE PARTS LIST LIST FOR: DIESEL ENGINE PART# QTY. DESCRIPTION P458B147 FILTER-OIL - # HH150-32430 602/902 P458B032 FILTER-OIL # HH160-32093 1505 P458B148 FILTER-AIR - # 1G659-11222 602/902 P458B034 FILTER-AIR # 15741-11083 1505 P458B264 FILTER REPLACEMENT # 36682 P458B203 FUEL FILTER -IN LINE # 12581-43012 P458B254...
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Questions and answers
Material Pump will turn properly in reverse but will not pump forward using switch on wand. Solenoid does not seem to be opening .
If the SealMaster Crack Pro 125 material pump turns in reverse but does not pump forward, and the solenoid does not seem to be opening, the issue could be a failed fuel solenoid that needs to be replaced. Additionally, no power from the controller or a failed primary control could also prevent proper operation. Trace wires and check transformer and control components.
This answer is automatically generated