Powakaddy C2 Replacement Instructions

Powakaddy C2 Replacement Instructions

Hinge hub upper replacement use with spares kit 01597

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C2 Hinge Hub Upper
Replacement Instructions
Use With Spares Kit: 01597
To replace the main hinge hub upper of the main lock is a simple process. We have also
upgraded a few of the parts within the assembly which will also need changing to fit the new
hinge hub upper. All is detailed in the step by step instructions below.
Please ensure battery is disconnected from the trolley.

Your Kit contains:

1x 01168-01-02 Main Hinge Hub Upper
2x 01153-05-02 Main Central tube (Gun Metal)
1x 01164-01-02 Main Lock Button Upper
1x 01165-01-01 Main Hub Button Upper

Tools Required:

Pozi
Screwdriver

Step 1

With the trolley in a fully open
position, remove the cap on the
middle joint using a flat headed
screw driver or similar then undo
the M8 nyloc nut securing the cam
lock. Remove and place to one
side.

Step 2

Fold the trolley down into a semi
closed position with only the front
wheel assembly open. Remove
the eight 4x14mm and 2x20mm
pozi screws securing the handle.
Unplug the handle wire and place
to one side.
1x 01180-01-01 Compact Main Lock Button Spring
1x 01169-01-02 Main Hinge Hub Lower
7x 00174-01-01 4x14mm Pan Pozi Screw
Torque Driver
2 x14mm Spanner
or socket
®
P/N: 01843-01-01

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Summary of Contents for Powakaddy C2

  • Page 1 C2 Hinge Hub Upper Replacement Instructions ® Use With Spares Kit: 01597 To replace the main hinge hub upper of the main lock is a simple process. We have also upgraded a few of the parts within the assembly which will also need changing to fit the new hinge hub upper.
  • Page 2 Step 3 Remove the five 4x14 pozi screws securing the main hinge hub lower and place to one side. Step 4 Remove the two 4x14 pozi screws securing the yellow button. Place all parts to one side. Step 5 Now lift away the two middle tubes and springs from the cam lock joint.
  • Page 3 Step 8 Lift away the middle joint leaving the upper bag stay in place. All the pieces will want to spring away but try to lay them in sequence for easier reassembly. Note: The right tube will have the handle wire running through it. Step 9 Take the upper hinge hub assembly and remove the...
  • Page 4 Place the trolley back onto the ground. Open and close trolley to test the top lock and cam lock. Adjust the torque settings if necessary. Insert the battery to power the trolley and test motor functions. For more technical help visit www.powakaddy.co.uk/support P/N: 01843-01-01...

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