ABB ControlIT 53MC5000 Instruction Manual

Multi-loop process controller

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INSTRUCTION MANUAL

Control

Multi-Loop Process Controller

53MC5000

PROCESS CONTROL STATION

PN24950

Table of Contents

Summary of Contents for ABB ControlIT 53MC5000

Page 1 INSTRUCTION MANUAL Control Multi-Loop Process Controller 53MC5000 PROCESS CONTROL STATION PN24950...
Page 2 The following is a registered trademark of Reed Devices, Inc. SNAPTRACK All software, including design, appearance, algorithms and source codes, is copyrighted by ABB Automation and is owned by ABB Automation or its suppliers. NOTICE The instructions given in this manual cover generally the description, installation, operation, and maintenance of the subject product.
Page 3: Table Of Contents
Contents Table of Contents 1.0 INTRODUCTION 1.1 PRODUCT OVERVIEW ......1-1 1.2 SCOPE OF BOOK ....... 1-4 1.3 MODEL NUMBER BREAKDOWN .
Page 4 53MC5000 Process Control Station 3.12 ENGINEERING MODE OVERLAYS ..... . 3.12.1 PASSWORD FUNCTION PROMPT ....3.12.1.1 PROCEDURE TO ENTER A KEY PASSWORD .
Page 5 Contents 5.11 PARAMETER DISPLAY MODULES ..... . 5-27 5.12 TREND MODULES ......5-28 5.13 TOTALIZER MODULES .
Page 6 53MC5000 Process Control Station 13.0 CS22 - TWO LOOP OVERRIDE CONTROLLER 13-1 13.1 CS22 - TWO LOOP OVERRIDE CONTROLLER ....13-1 13.2 CS22 CONTROL SIGNALS ......13-2 13.3 CS22 STANDARD DISPLAYS .
Page 7 Contents APPENDIX B.0 COMMUNICATIONS B.1 STANDARD COMMUNICATIONS ......B-1 B.1.1 CONFIGURATION ......B-2 B.1.2 PROTOCOL .
Page 8 Contents List of Tables Table 1-1. 53MC5000 Process Control Station Specifications ....1-9 Table 1-2. 6 Digital Input/4 Digital Output Option Specifications ... . 1-13 Table 1-3.
Page 9 53MC5000 Process Control Station Table 7-1. CS2 Control Signals ......Table 7-2. CS2 Standard Displays ......Table 7-3.
Page 10 Contents Table B-1. Communication Module ......B-2 Table B-2. Message Field Definitions ......B-3 Table B-3.
Page 11 Contents List of Figures Figure 1-1. Typical Displays ......1-3 Figure 1-2. Information Layout of Book ......1-6 Figure 2-1.
Page 12 53MC5000 Process Control Station Figure 4-1. Display 1 - Alarm Summary ..... . . Figure 4-2. Display 2 - System Status .
Page 13 Contents Figure 18-1. Illustrated Parts Breakdown ..... . 18-5 Figure 18-2. Hand Held Configurer and Valve Holder Pin Assignments ..18-12 Figure 18-3.
Page 14 RETURN OF EQUIPMENT All Flowmeters and/or Signal Converters being returned to ABB Automation for repair must be free of any hazardous materials (acids, alkalis, solvents, etc). A Material Safety Data Sheet (MSDS) for all process liquids must accompany returned equipment.
Page 15: Introduction
1.0 INTRODUCTION 1.1 PRODUCT OVERVIEW The ABB Automation 53MC5000 Process Control Station is a versatile controller that is available in one, two, and four loop versions. It can function as a stand-alone unit or as part of a distributed controller network. The controller’s functionality is determined by the Function Index (FIX), which is used to select a broad range of resident control strategies that are common to industrial process applications.
Page 16 53MC5000 Process Control Station If the controller has extended functionality (optional), additional performance capabilities are included. The extended functionalities include Flexible Control Interconnection Modules (F-CIM) and Flexible TRANslator language (F-TRAN). Both can be used to create more personalized control strategies (F-TRAN can also be used to create personalized displays). The hardware architecture of the controller allows for a diverse assortment of upgrades to meet the unique needs of most process applications.
Page 17: Figure 1-1. Typical Displays
Section 1. Introduction The ABB Automation 53MC5000 Process Control Station provides a variety of standard displays to give a multiperspective presentation of the controlled process. Unlike many other controllers that have a singular bar graph display, the 53MC5000 Process Control Station has trend, parameter, status, totalizer, and multi-bar graph displays (2 and 4 loop versions).
Page 18: Scope Of Book
53MC5000 Process Control Station 1.2 SCOPE OF BOOK The information layout of the book is illustrated in Figure 1-2 and described as follows: • Section 1, Introduction - This section contains product overview information, a product model number breakdown, product specifications, and a list of related documentation. •...
Page 19 Section 1. Introduction • Appendix A, Discrete Contact Output DOs - This appendix illustrates various circuit lay- outs for the Discrete Contact Outputs (DOs). • Appendix B, Communications - This appendix provides reference information for binary se- rial communication. Both, the RS-232 front port communications and the standard Datalink communications are described.
Page 20: Figure 1-2. Information Layout Of Book
6. CS1 - Single Loop PID Controller 53MC5000 PROCESS CONTROL STATION 7. CS2 - Analog Backup Controller 8. CS3 - Ratio Controller 9. CS4 - Automatic/ 3. Product ..16. Tuning PID 2.
Page 21: Model Number Breakdown
Section 1. Introduction 1.3 MODEL NUMBER BREAKDOWN The following pages show the detailed breakdown of the 53MC5000B Controller Model Number...
Page 22 53MC9015 53MC5000 PLC and Printer Interfaces 53MC5 _ Base Model Number Control Loops One Loop Two Loops Four Loops Power Requirements AC (120/240) DC (24) Functional Requirements Standard Extended (Programmable) Standard w/Factory Configuration Extended w/Factory Programming Standard w/Configuration by Subsidiary or Field Integration Extended w/Programming by Subsidiary or Field Integration...
Page 23 Section 1. Introduction 53MC5 _ Dual Relay ITB Not Implemented One ITB Two ITB’s Three ITB’s Analog I/O Option Not Implemented Single Channel Analog Input Bd Only Multi-Channel Analog I/O Board Multi-Channel Analog I/O Board, Analog ITB Multi-Channel Analog I/O Board, Cable, Analog ITB Multi-Channel Analog I/O Board/HART Option Multi-Channel Analog I/O Board/HART, HART ITB Multi-Channel Analog I/O Board/HART, HART ITB, 5’...
Page 24: Specifications
53MC5000 Process Control Station 1.4 SPECIFICATIONS Table 1-1. 53MC5000 Process Control Station Specifications 1 of 4 Item Specification(s) Power requirements (as specified) 21 to 28 V dc 90-132 V rms 180-264 V rms 50/60 Hz Power consumption ac/dc operation 20 VA maximum. Internal power supply: 25 V dc ±...
Page 25 Section 1. Introduction Table 1-1. 53MC5000 Process Control Station Specifications 2 of 4 Item Specification(s) Analog outputs (cont) ± 0.2% of span. Accuracy: Contact closure outputs Quantity Type Solid state switch output. Configuration Solid state equivalent of single pole single throw, N.O. or N.C.
Page 26 Measurement and Control Equipment. B) FM Approved: Nonincendive for Class I, Div 2, Groups A, B, C & D hazardous locations. Physical characteristics: Construction materials: Case Steel, ABB Light Gray enamel. Circuit boards Glass epoxy. ® Bezel ULTEM 1000 (Polyetherimide Resin) Flammability-UL94 Instruments dimensions 2.844 W x 5.656 H x 12.906 L (inches)
Page 27 Section 1. Introduction Table 1-1. 53MC5000 Process Control Station Specifications 4 of 4 Item Specification(s) Lithium battery: ABB Automation part number 167B024U01 Manufacturer Eagel Picher Industries, Inc. Box 130 Bethel Road Seneca, MO 64865 Manufacturer’s part number LTC-7P Battery type Inorganic, liquid lithium thionyl chloride.
Page 28: Table 1-2. 6 Digital Input/4 Digital Output Option Specifications
53MC5000 Process Control Station Table 1-2. 6 Digital Input/4 Digital Output Option Specifications Item Specification(s) Safety classification FM Approved: Nonincendive for Class 1, Div. 2, Groups A, B, C & D hazardous locations. Dimensions 8.25 in. (210 mm) long, 2.740 in. (70 mm) wide. Contact Input Specifications (DI2 - DI7) Number of inputs Operational type...
Page 29: Table 1-3. Dual Relay Itb Specifications
Section 1. Introduction Table 1-3. Dual Relay ITB Specifications Item Specification(s) Safety classification FM Approved: Nonincendive for Class 1, Div. 2, Group A, B, C, & D hazardous locations. WARNING For use in Division 2 locations, the energy to relay contacts 8 and 11 must be limited to <...
Page 30: Table 1-5. Opto 22 Module Specifications For 16Di/Do Itb
53MC5000 Process Control Station Table 1-5. OPTO 22 Module Specifications for 16DI/DO ITB 1 of 2 Safety classification: FM Approved: Nonincendive for Class 1, Div. 2, Group A, B, C, & D hazardous locations as part of the 16DI/DO ITB. WARNING It is the user’s responsibility to install all associated switches and load apparatus in accordance with ANSI/NFPA 70, National Electrical Code.
Page 31 Section 1. Introduction Table 1-5. OPTO 22 Module Specifications for 16DI/DO ITB 2 of 2 OPTO 22 DC Input Modules (Cont) OPTO 22 16DI/DO Input Input Part Number Voltage Input Voltage Range Current @ Maximum Max V In for No Output G41DC5G 5 V dc 35 - 60 V dc...
Page 32: Table 1-7. Multichannel Analog Option Specifications
53MC5000 Process Control Station Table 1-7. Multichannel Analog Option Specifications 1 of 2 Item Specification(s) Saftey classification FM Approved: Nonincendive for Class 1, Div. 2, Group A, B, C, & D hazardous locations. Non-Isolated Analog Inputs (AI4 - AI7) Quantity Connection type Track mounted ITB.
Page 33: Table 1-8. Group 5B Isolation Module Specifications
Section 1. Introduction Table 1-7. Multichannel Analog Option Specifications 2 of 2 Item Specification(s) Non-Isolated Current Outputs (AO2 and AO3) Quantity Signal range 0 to 21.84 mA dc (4 to 20 mA dc typically). Load range 0 - 640 ohms. ±...
Page 34 53MC5000 Process Control Station Table 1-8. Group 5B Isolation Module Specifications 2 of 4 Item Specification(s) Isolation Module: 5B31 Group - Isolated Voltage Inputs ± 0.05% span ± 0.2 mV RTI Accuracy (Includes the combined ± 0.05% V effects of repeatability, hysteresis, (A nominal voltage that results in a 0 V output.) and nonlinearity.
Page 35 Section 1. Introduction Table 1-8. Group 5B Isolation Module Specifications 3 of 4 Item Specification(s) Isolation Module: 5B32 Group - Isolated Current Inputs (Cont) Stability versus Ambient Temperature: ± 0.0025%/°C of I Module offset (A nominal value of input current that results in an output of 0 V.) ±...
Page 36 53MC5000 Process Control Station Table 1-8. Group 5B Isolation Module Specifications 4 of 4 Item Specification(s) Isolation Module: 5B34 Group - Isolated RTD (Cont) CMV, input to output: Continuous 240 V rms Transient Meets IEEE - STD 472 (SWC). CMR (50 or 60 Hz): 1 k ohms in either or both input leads 160 db (all ranges) NMR (50 or 60 Hz)
Page 37: Related Documentation
B Software Release 4. This book provides installation and operating information for the SUPERVISOR-PC soft- ware that runs under MS-DOS on a personal computer, for the ABB Automation operator keyboard, and for the expansion slot SUPERVISOR-PC card(s). It also provides descrip- tive information for the following product package capabilities: personal computer commu- nication from a COM port or the SUPERVISOR card(s) to the standard datalink network;...
Page 38 53MC5000 Process Control Station displays, perform current trending, historical trending, create historical data files, and centralize data logging; and how a personal computer can be used to configure controllers online, compile F-TRAN programs, download F-TRAN programs, edit recipes, and produce controller configuration documentation.
Page 39 Section 1. Introduction • Publication Number 24829, Operator’s Manual 53PW6000, Micro-PWC  The Micro-PWC Operator’s Manual describes the operations required to use a configured Micro-PWC. It is designed to provide instructions on how to perform operational tasks on the Micro-PWC, provide suggestions and examples for operator activities as well as providing additional operational information.
Page 40: Installation
A list of all items in the shipment is attached to the shipping container. Inspect the equipment upon arrival for shipping damage and report all claims to the responsible shipping agent before in- stallation is attempted. The ABB Automation Customer Service Department should be notified if it appears the damage may cause faulty operation.
Page 41: Location
Trim collars (mounting frames) are also available from ABB Automation in various sizes for multiple controller mounting in a single cut- out (several controllers occupying a single cut-out). See Table 18-3, Related Parts List for avail- able sizes and part numbers.
Page 42: Figure 2-2. Outline Dimensions And Panel Cut-Out Requirements
Section 2. Installation Figure 2-2. Outline Dimensions and Panel Cut-Out Requirements...
Page 43: Table 2-2. Controller Panel Mounting
For Multiple Mounted Cases Slide the controller through the panel opening. Figure 2-3 Install ABB Automation self-adhesive pads at rear of cases and spacer bars Figure 2-5 between the cases. Two pads, one on top of the other, are needed at the rear of the cases.
Page 44: Figure 2-4. Bracket Rods
Section 2. Installation 1. SLIDE TRIM MOUNTING BRACKET ROD COLLAR FROM REAR OF TOP OR BOTTOM CONTROLLER FOOT EXTENDS OF CONTROLLER TOWARD FRONT THROUGH NOTCH BEZEL. 2. SLIDE SITE MOUNTING PANEL CONTROLLER THROUGH SITE PANEL CUT-OUT. 3. INSERT UPPER MOUNTING BRACKET FOOT INTO NOTCH.
Page 45: Mounting The Interconnection Terminal Boards (Itbs)
DIN rail (32 or 35 mm) with adapters. The 2.9 inch (74 mm) wide PVC track is available from ABB Automation in 4 foot (1.2 m) lengths as part number 129A003U03 for wall mounting and for DIN rail mounting. To mount the PVC tracks on either the 32 mm or 35 mm DIN rails, order kit part number 614B958U02, which contains 12 DIN Adapters.
Page 46: Figure 2-6. Itb Snap-Mounting
Figure 2-6. ITB Snap-Mounting...
Page 47: Figure 2-7. Controller Rear Terminal Itb Connectors
Figure 2-7. Controller Rear Terminal ITB Connectors...
Page 48: Figure 2-8. Potential Itb Complement To Controller With Standard Rear Terminal Board
Figure 2-8. Potential ITB Complement to Controller with Standard Rear Terminal Board...
Page 49: Figure 2-9. Potential Itb Complement To Controller With Cord Set Connector Board
Figure 2-9. Potential ITB Complement to Controller with Cord Set Connector Board...
Page 50: Removable Plug-In Connectors
Section 2. Installation 2.6 REMOVABLE PLUG-IN CONNECTORS The controller with standard rear terminal board (not the cord set option) has a vertical terminal strip (TB1) for signal connections and a horizontal terminal strip (TB2) for power input wiring. Both terminal strips have removable plug-in connectors. As shown in Figure 2-10, the upper signal con- nector for TB1 has screw lugs 1 through 12 and the lower signal connector has screw lugs 13 through 22.
Page 51: Power Connections For Controller And Itbs
53MC5000 Process Control Station 2.7 POWER CONNECTIONS FOR CONTROLLER AND ITBs An overview illustration of power connections to the controller and ITBs is provided in Figure 2-11. The Comm ITB does not require power; therefore, it is not shown in the illustration. It should be noted that power input requirements for the 16DI/DO ITB are dependent upon the modules in- stalled on the board (5 V dc or 24 V dc modules, which can not be intermixed), and that the Cord Set ITB receives +24 V dc power for the transmitters at J3 (not shown) from a controller cable.
Page 52: Figure 2-11. Power Connections Overview
PC L3 L2 L1 SEE † ABOVE 110/120 V ac, COMMON BUS BAR FOR ALL CONTROLLERS 220/240 V ac, OR (NOT PROVIDED BY ABB AUTOMATION) 24 V DC P/S +24 V dc POWER TO CONTROLLER Figure 2-11. Power Connections Overview...
Page 53: Figure 2-12. Assigned Power Input Terminals
Figure 2-12. Assigned Power Input Terminals (Sheet 1 of 4)
Page 54 Figure 2-12. Assigned Power Input Terminals (Sheet 2 of 4)
Page 55 Figure 2-12. Assigned Power Input Terminals (Sheet 3 of 4)
Page 56 Figure 2-12. Assigned Power Input Terminals (Sheet 4 of 4)
Page 57: Single +24 V Dc Power Source To Controller And Itbs
53MC5000 Process Control Station 2.7.1 SINGLE +24 V DC POWER SOURCE TO CONTROLLER AND ITBS The procedure to connect the controller TB2 screw lugs to a +24 V dc power source is provided in Table 2-3. This procedure assumes the power supply, controller, and ITBs are negatively grounded (negative ground system).
Page 58: Figure 2-14. Wiring Example For Single+24 V Dc Power Supply To Controller And Itbs (Negative Ground System)
COMMON BUS BAR* *DISTRIBUTION TERMINAL STRIP AND COMMON EARTH GROUND BUS BAR NOT PROVIDED BY ABB Instrumentation. **ASSUMES 24 V MODULES INSTALLED ON 16DI/DO. *** P/S IS NEGATIVE GROUND. Figure 2-14. Wiring Example for Single+24 V dc Power Supply to...
Page 59: Separate 24 V Dc Power Sources To Controller And Itbs
53MC5000 Process Control Station 2.7.2 SEPARATE 24 V DC POWER SOURCES TO CONTROLLER AND ITBs The procedure to connect the controller TB2 screw lugs to a controller-dedicated 24 V dc power source is provided in Table 2-4. The ITB power source must be negatively grounded; the controller power source can float, be positively grounded, or negatively grounded.
Page 60: Figure 2-16. Wiring Example Of Separate 24 V Dc Power Sources For Controller And Itbs (Controller Positive, Negative, Or Floating Ground)
DISTRIBUTION TERMINAL STRIP* COMMON BUS BAR* *TERMINAL STRIPS AND COMMON BUS BAR NOT PROVIDED BY ABB AUTOMATION. EARTH GROUND **ASSUMES 24 V MODULES INSTALLED ON 16DI/DO. *** P/S IS NEGATIVE GROUND. Figure 2-16. Wiring Example of Separate 24 V dc Power Sources for...
Page 61: 110/120 V Ac Power Source To Controller
53MC5000 Process Control Station 2.7.3 110/120 V AC POWER SOURCE TO CONTROLLER The procedure to connect the controller TB2 screw lugs to a 110/120 V ac power source is pro- vided in Table 2-5. Table 2-5. 110/120 V ac Power Source to Controller Step Procedure See Figure...
Page 62: Figure 2-18. 110/120 V Ac Power Wiring Example
24 V DC DISTRIBUTION TERMINAL STRIP* COMMON BUS BAR* *DISTRIBUTION TERMINAL STRIP AND COMMON EARTH GROUND BUS BAR NOT PROVIDED BY ABB AUTOMATION. • • • * *ASSUMES 24 V MODULES INSTALLED ON 16DI/DO. Figure 2-18. 110/120 V ac Power Wiring Example 2-23...
Page 63: 220/240 V Ac Power Source To Controller
53MC5000 Process Control Station 2.7.4 220/240 V AC POWER SOURCE TO CONTROLLER The procedure to connect the controller TB2 screw lugs to a 220/240 V ac power source is pro- vided in Table 2-6. Table 2-6. 220/240 V ac Power Source to Controller Step Procedure See Figure...
Page 64: Figure 2-20. 220/240 V Ac Power Wiring Example
Section 2. Installation MC5000 MC5000 MC5000 PC L3 L2 L1 G PC L3 L2 L1 G PC L3 L2 L1 G SPST SPST SPST CONTROLLERS AND ITBs ARE WIRED SAME AS CONTROLLER 3. SCADA +24 V CORD DUAL RELAY ANALOG BREAKER 16DI/DO** 24 V DC P/S...
Page 65: 220/240 V Ac (No Neutral) Power Source To Controller
53MC5000 Process Control Station 2.7.5 220/240 V AC (NO NEUTRAL) POWER SOURCE TO CONTROLLER The procedure to connect the controller TB2 screw lugs to a 220 (208)/240 V ac (no neutral) power source (208 V ac ± 10% variance) is provided in Table 2-7. Table 2-7.
Page 66: Figure 2-22. 220/240 V Ac (No Neutral) Power Wiring Example
TERMINAL STRIP* COMMON BUS BAR* *DISTRIBUTION TERMINAL STRIP AND COMMON EARTH GROUND BUS BAR NOT PROVIDED BY ABB AUTOMATION. • • • * *ASSUMES 24 V MODULES INSTALLED ON 16DI/DO. Figure 2-22. 220/240 V ac (No Neutral) Power Wiring Example 2-27...
Page 67: Signal Connections To Standard Rear Terminal Board
53MC5000 Process Control Station 2.8 SIGNAL CONNECTIONS TO STANDARD REAR TERMINAL BOARD Under ideal conditions shielded cable may not be required; however, in noisy locations two-wire shielded signal cable should be used. Also, signal transmission distance must not exceed the limit specified for the particular transmitter (refer to the applicable technical literature provided with the respective device), and correct polarity must be observed when connecting remote transmitters to the controller.
Page 68: Figure 2-24. Controller Standard Rear Terminal Board Signal Connections
Figure 2-24. Controller Standard Rear Terminal Board Signal Connections...
Page 69 53MC5000 Process Control Station PIN 2 AI0 CABLE FROM TRANSMITTER PIN 3 SIGNAL COMMON PIN 4 +24 VOLTS PIN 5 AI1 CABLE FROM TRANSMITTER PIN 6 SIGNAL COMMON NO. 6 CHASSIS SAFETY SCREW GROUND WIRED AS SHOWN EACH TRANSMITTER HAS ITS OWN POWER SOURCE AND DOES NOT REQUIRE +24 V FROM THE CONTROLLER Figure 2-25.
Page 70 Section 2. Installation CHASSIS SAFETY NO. 6 GROUND SCREW PIN 6 SIGNAL COMMON CABLE FROM TRANSMITTER PIN 7 AI2 PIN 8 SIGNAL COMMON CABLE FROM TRANSMITTER PIN 9 AI3 NO. 6 SCREW CHASSIS SAFETY GROUND RESISTORS ARE 250 OHM ± 0.1 % WIRED AS SHOWN EACH TRANSMITTER HAS ITS OWN POWER SOURCE AND DOES NOT REQUIRE +24 V FROM THE CONTROLLER Figure 2-27.
Page 71: Analog Outputs 0 And 1 (Ano0&1)
53MC5000 Process Control Station 2.8.2 ANALOG OUTPUTS 0 AND 1 (AO0&1) As shown on TB1 of Figure 2-24 , two current analog output signals (AO0 and AO1) are available for transmission to remote analog indicating, recording, or process controlling devices. Each out- put is independently selectable as a 0-20 mA or 4-20 mA signal.
Page 72 Section 2. Installation Note: The above illustrations are graphical representations of the signal conditioning that occurs on the controller main board. They are provided for reference purposes only. Figure 2-29. AI, AO, DI, and DO Graphical Illustrations 2-33...
Page 73 Figure 2-30. Input Signals to AI8 at TB3...
Page 74: Signal Connections For The Itbs
Section 2. Installation 2.10 SIGNAL CONNECTIONS FOR THE ITBS In noisy locations, two-wire shielded signal cable should be used and the routing of signal cable bundles close to power wires should be avoided. Each wire lead should be stripped to expose 1/4 inch (6.4 mm) conductor. All wiring to the ITB terminal board screw lugs is supplied by the customer.
Page 75: Dual Relay Itb Signal Connections
53MC5000 Process Control Station 2.10.4 DUAL RELAY ITB SIGNAL CONNECTIONS The Dual Relay ITB provides two interposing relays for use with the controller Contact Closure Out- puts (DOs). Each relay can be wired directly to a controller standard rear terminal board (see Fig- ure 2-24), to a Cord Set ITB (see Figure 2-34), or to a 6DI/4DO ITB (see Figure 2-35).
Page 76: Figure 2-31. Scada Adapter Connections
Figure 2-31. SCADA Adapter Connections...
Page 77: Figure 2-32. Comm Itb Datalink Connections
Figure 2-32. Comm ITB Datalink Connections...
Page 78: Figure 2-33. Analog Itb Connections
Figure 2-33. Analog ITB Connections...
Page 79: Figure 2-34. Cord Set Itb Connections
Figure 2-34. Cord Set ITB Connections...
Page 80: Figure 2-35. 6Di/4Do Itb Connections
Figure 2-35. 6DI/4DO ITB Connections...
Page 81: Figure 2-36. 16Di/Do Itb Connections
Figure 2-36. 16DI/DO ITB Connections...
Page 82: Datalink Connections To The Controller
Section 2. Installation 2.11 DATALINK CONNECTIONS TO THE CONTROLLER Figure 2-32 illustrates a Datalink network daisy-chain installation for controllers with the standard rear terminal board. Four of the cable leads are connected to TB1 screw lugs 19 through 22, and the shield is connected to a #6 backpanel screw.
Page 83: Figure 2-37. Datalink Installation To Controllers With Cord Set Option
Figure 2-37. Datalink Installation to Controllers with Cord Set Option...
Page 84: Product Description
Instructions to use the HHC are provided at the end of this section. ABB Hand Held Configurer ABB Automation Products on a Personal Computer (Procedure in Section 3.13.1) Software/Hardware Package...
Page 85: Figure 3-1. Process Control Station Illustrated Overview
53MC5000 Process Control Station SLOTS 5 4 3 2 1 MAIN EXPANSION POWER BOARD BACK BOARD FRONT FRONT SUPPLY DISPLAY (96 X 48 DISCHARGE DOT MATRIX) REAR TERMINAL BOARDS CASE RESET HOLE (DEFAULTS DATABASE) ù FACE- PLATE VERTICAL KEYPAD PULL-DOWN (6 PUSH BUTTONS) DOOR HORIZONTAL KEYPAD...
Page 86: Controller Power Supply
Section 3. Product Description 3.4 CONTROLLER POWER SUPPLY The internal power supply provides power to the Main Board, Expansion Board with its installed option cards, display, and output power for transmitters (24-26 V dc, 80 mA total available output for controller and transmitters).
Page 87: Datalink
53MC5000 Process Control Station If the BACKGROUND SCAN INDEX is left at one, the display will be updated with each control algorithm execution because it will be determined solely by the SCAN INDEX. A number greater than one configured into the BACKGROUND SCAN INDEX causes that many control algorithm updates to occur before the display is updated with new data.
Page 88: Function Indexes (Fixs)
Section 3. Product Description 3.9 FUNCTION INDEXES (FIXs) The controller’s functionality is determined by the Function Index (FIX), which is used to select a broad range of control strategies and operations. A FIX is selected by entering its number into the database System Module Function Index datapoint B000.
Page 89: Database
53MC5000 Process Control Station • FIX 98 Default Database - The database of the controller can be set to a predetermined condition by entering a 98 into datapoint B000. This causes the entire database except for the analog I/O calibration constants, the FCS wirelist, and some text strings to be set to the default values.
Page 90: Keypads
Section 3. Product Description 3.11 KEYPADS To the right of the display is the vertical keypad and directly beneath the display is the horizontal keypad . Both keypads have functioning push buttons that are dependent on the instrument mode of operation which can be either operator/control mode or engineer mode .
Page 91 53MC5000 Process Control Station Engineer Mode Program * Display Configure Key? ** Key? ** [Sec 3.12.1] [Sec 3.12.1] Module View Build Erase Datapoint Datapoint Module Display Module Configure Module Datapoint Display Datapoint Configure Operations Mode Operations Mode [Sec. 3.12.2] [Sec. 3.12.3] [Sec.
Page 92: Engineering Mode Overlays
Section 3. Product Description 3.12 ENGINEER MODE OVERLAYS The Engineer Mode Overlays are used to view (Display) or make necessary changes (Configure) to the controller database parameters. Standard viewing/change entries are made by addressing single parameters by their datapoint specification on a single line overlay at the bottom of the display. On units with HiRes displays (53MC5xxxB4xxxxxxxxx) either the datapoint method or the module method may be used to perform viewing/change operations.
Page 93 53MC5000 Process Control Station • The screen should now appear as shown on the right. • If the required key-code is "222222", follow the follow- ing procedure. • Press the key until the digit "2" appears on the entry line. •...
Page 94: Displaying A Datapoint
Section 3. Product Description 3.12.2 DISPLAYING A DATAPOINT The following procedure illustrates how to display the contents of datapoint B012, which is the display brightness index.Note that B12 is shown being entered instead of B012 , since leading zeros are not required when specifying datapoints. 3.12.2.1 Procedure to Display a Datapoint •...
Page 95 53MC5000 Process Control Station • The display shows the POINT entry line at the bottom of the display, as shown on the right. • Press the key until the character "B" appears on the entry line. • Press the key to shift the first entry one position to the left.
Page 96: Displaying A Module
Section 3. Product Description 3.12.3 DISPLAYING A MODULE Refer to Section 3.11 for Keypad function in Module Mode The navigational sequence would be the following (Refer to Table 3-5): • Select Module Type (then Module, if there’s more than one Module) •...
Page 97: Configure A Datapoint
53MC5000 Process Control Station 3.12.4 CONFIGURE A DATAPOINT The following procedure illustrates how to alter the contents of datapoint C115 (CONTROL module & Span parameter) from 100 to 200. 3.12.4.1 Procedure to Configure a Datapoint • Press the Mode button to enter the ENGINEER mode indicated by the appearance of either CONFIG- URE, DISPLAY or PROGRAM at the bottom of the...
Page 98 Section 3. Product Description • The existing contents of DATAPOINT C115 are dis- played (shown as 100.000 in this example). • To change the value of C115, first shift the C115 con- tents all the way right by pressing and holding the button.
Page 99: Configure A Module
53MC5000 Process Control Station 3.12.5 CONFIGURE A MODULE Refer to Section 3.11 for Keypad function in Module Mode The navigational sequence would be the following (Refer to Table 3-5): • Select Module Type (then Module, if there’s more than one Module) •...
Page 100 Section 3. Product Description • If more than one module of the type selected is avail- able, a list of modules appears showing module number and TAGNAME • Use the buttons to scroll to the desired module, in this example the CONTROL-0 module is selected. •...
Page 101 53MC5000 Process Control Station Numeric and Datapoint Data • The current value and an editable value are displayed, as shown in the screen to the right. • Use the buttons to select the desired character position on the edit line •...
Page 102 Section 3. Product Description When the Module Mode configuration is complete, the controller may be returned to the operator mode either by pressing the F1 key to step backwards through the menus or by pressing the MODE The following chart is a representation of the Module-Mode menu structure: 3-19...
Page 103 CONFIGURE-MODULE MODE MENU ORGANIZATION SYSTEM ANALOG IN ANALOG OUT DISCRETE IN DISCRETE OUT EXTERNAL CONTROL STATUS PARAMETER TREND TOTALIZER 0 to 8 0 to 3 0 to 11 0 to 11 0 to 11 0 to 3 0 & 1 0 to 7 0 to 7 0 to 7...
Page 104: Keypad Alternatives
3. Using an ABB SUPERVISOR-PC with configuration software. This procedure is pro- vided in the SUPERVISOR-PC Instruction Bulletin (IB 53SU5000). 4. Using the ABB Hand Held Configurer connected to the configuration port mini-DIN plug on the front panel of the instrument.
Page 105: Figure 3-6. Front Panel Configuration Port Connections
Figure 3-6. Front Panel Configuration Port Connections...
Page 106: Hand Held Configurer Set Up
Section 3. Product Description 3.13.1.1 HAND HELD CONFIGURER SET UP The Hand Held Configurer is shipped pre-configured to operate with the instrument. If the HHC does not operate correctly, check the configuration by entering set up mode. To enter HHC set up mode, hold CONTROL and SHIFT , and press F1 .
Page 107: Altering A Controller Datapoint
53MC5000 Process Control Station Data Type Data Format Are three digit characters 000-255. Is a one digit character 0 or 1. Are ten digit characters including digits, C & H d e c i m a l p o i n t a n d s i g n ( w h e n negative).
Page 108: Hhc Memory Module Assembly Transfer
Section 3. Product Description 3.13.1.5 HHC MEMORY MODULE ASSEMBLY TRANSFER The procedure to save or load the controller database and/or calibration constants using the HHC with memory module (part number 698B182U02) is as follows: 1. Insert the memory module containing the desired database in the HHC. The memory module is inserted by placing it into the recess at the back of the HHC with the memory module label facing outward and up, then sliding it down until it is firmly seated.
Page 109: Sample Hand Held Configurer Commands
53MC5000 Process Control Station Based on the selection made from this menu, one of the following operations can occur: • F2- DATABASE: This operation copies the entire data- base, all B, L, C, H, and A, datapoint values, in the controller to the memory module.
Page 110: Using A Pc Terminal Emulator
Section 3. Product Description 3.13.2 USING A PC TERMINAL EMULATOR 3.13.2.1 Microsoft Windows Hyperterminal This procedure describes the use of the Microsoft Windows HyperTerminal program to emulate the 53MC5000 Handheld terminal. This procedure is based on configuring this function for the first time. Once configured, handheld terminal emulation may be started by double-clicking on the icon created in Step 5 of this procedure.
Page 111 53MC5000 Process Control Station 7. Select OK to continue. 8. The next window is used to configure the PC COM port communications parameters. The front port of the 53MC5000 has fixed communication parameters of 9600 baud, 8 Data Bits, 1 Stop Bit, and no Parity. 9.
Page 112 Section 3. Product Description 11. In the Properties window, select the Settings tab as pictured below. Choose the VT100 option from the Emulation pull down list. Click OK to continue. 12. The terminal mode setup is now complete. If the cable is connected between the controller and the PC, the basic handheld functions may now be performed using the terminal mode.
Page 113: Engineering Mode Lockout
53MC5000 Process Control Station 3.14 ENGINEER MODE LOCKOUT Access to Engineer mode operation through the ACK/SEL ( ) faceplate push button can be disabled. This can be accomplished by configuring password datapoint Q000 to the three character sequence %Z$ using the Hand Held Configurer. To remove the character sequence, press <CTRL> 0 (hold CTRL and press the zero key) on the Hand Held Configurer, which enters a NULL character string into the addressed datapoint.
Page 114: Operator Displays
Section 4. Operator Displays 4.0 OPERATOR DISPLAYS Standard displays are provided by the 53MC5000 Process Control Station (controller) and additional displays can be designed using F-TRAN if the controller has extended functionality. Typical display types are point, parameter, summary, status, and totalizer. There is one unique display, called the Locator Grid, which is not common to any one of these types.
Page 115 53MC5000 Process Control Station The display handler may be configured manually by entering the appropriate values into datapoints of the System Module (see Section 5, Table 5-15). The datapoints are Number of Groups (B017), Number of Displays per Group (B018), and Display List (B021 through B084). Displays are updated at intervals determined by the Scan Index (B003) and Background Scan Index (B006), which are configurable parameters.
Page 116: Table 4-1. Standard Displays
Section 4. Operator Displays Table 4-1. Standard Displays Display Title Point Group Number Display* Display Alarm Summary System Status Single Loop CON0 Single Loop CON1 Single Loop CON2 Single Loop CON3 Two Loop CON0 and CON1 Two Loop CON2 and CON3 Single Loop CON0 with Horizontal Trend Single Loop CON1 with Horizontal Trend Single Loop CON2 with Horizontal Trend...
Page 117: Table 4-2. Generated Display Lists
53MC5000 Process Control Station Table 4-2. Generated Display Lists Display Title Applicable Control Strategies Number Single Loop Flexible Control Strategies Single List Single Loop CON0* CS1 Single Loop PID Controller, CS2 Analog Backup Controller, Single Loop CON0 with Horizontal Trend CS3 Ratio Controller, Parameter Module 0 CS4 Automatic/Manual Station, and...
Page 118: Display 1 - Alarm Summary
Section 4. Operator Displays 4.1 DISPLAY 1 - ALARM SUMMARY The Alarm Summary Display (also called the Summary Display) shows the name of the instrument followed by the tagnames of the six modules that can generate alarms. These six modules are the four CON modules (CON0-CON3) and the two SDT modules (SDT0 and SDT1).
Page 119: Display 2 - System Status
53MC5000 Process Control Station 4.2 DISPLAY 2 - SYSTEM STATUS The System Status Display provides information indicating the functionality, operation, and commu- nication status of the controller. The display is composed of two pages. The second page is accessed by pressing the F3 push button. Releasing the F3 push button causes the first page to reappear.
Page 120 Section 4. Operator Displays EXPANSION BOARD OPTION SLOT CONTENTS (DATAPOINTS ARE: SLT1 - B095, SLT2 - B096, SLT3 - B097, SLT4 - B098, SLT5 - B099.) INDEX VALUES ENTERED IN THESE OPTION SLOT DATAPOINTS CAN BE AS FOLLOWS: 128 = MICROLINK CARD OCCUPIES SLOT, 129 = AUXILIARY PROCESSOR BOARD IN SLOT, 1 = 6 DIGITAL INPUT/4 DIGITAL OUTPUT CARD, 2 = SINGLE CHANNEL ANALOG INPUT [AI8]...
Page 121: Displays 3, 4, 5, And 6 - Point Displays (Con0-3)
53MC5000 Process Control Station 4.3 DISPLAYS 3, 4, 5, AND 6 - POINT DISPLAYS (CON0-3) Displays 3, 4, 5, and 6 are point displays (see Figure 4-3). A point display provides loop control information with bar graphs and digital readouts. The type of bar graphs presented can be selected by the value loaded into the Control Display Mode (CDM0-3) datapoint (B339, B344, B349, or B354, as applicable) of the CON module for the point display.
Page 122: Table 4-4. Faceplate Push Buttons (Operator Functions)
Section 4. Operator Displays Ratio Auto/Manual Station). Also, many of the faceplate push button operator functions are Not Applicable (N/A) for the Indicator (CDM = 1) and Manual Loader (CDM = 2) graphical presentations as shown in Table 4-4, which follows. Table 4-4.
Page 123: Point Displays 3, 4, 5, And 6 (Cdm = 0, Standard Pid)
53MC5000 Process Control Station 4.3.1 POINT DISPLAYS 3, 4, 5, AND 6 (CDM = 0, STANDARD PID) The control module tag name (e.g., CON-0) appears at the top of the display. The left side of the Standard PID Display (CDM = 0) contains a fifty segment vertical axis. Above and below the vertical axis are the numerical values indicating its upper and lower ranges.
Page 124: Figure 4-3. Point Displays 3, 4, 5, And 6 (Cdm = 0, Standard Pid)
Section 4. Operator Displays CONTROL MODULE R/L - REMOTE/LOCAL TAG NAME (A000) SETPOINT CONTROL CONTROLLER SPAN (C115) + CONTROLLER SP = SETPOINT LOWER RANGE (C116) LEGEND 50 SEGMENT VERTICAL L = SETPOINT UP AXIS ARROW PB* SETPOINT DIGITAL HIGH ALARM LIMIT VALUE INDICATOR - CON0 ALARM LIMIT 1 (C103)
Page 125 53MC5000 Process Control Station HORN OVERLAY (A009 = ’wALARMx’, L065 = 1, AND L063 = 0) HIGH ALARM OVERLAY PROCESS VARIABLE BAR PASSED HIGH ALARM LIMIT ALARM LIMIT 1 (C103) HORN OVERLAY (A009 = ’wALARMx’, L065 = 1, AND L063 = 0) LOW ALARM OVERLAY ALARM LIMIT 2 (C104) PROCESS VARIABLE BAR...
Page 126 Section 4. Operator Displays CONTROL MODULE TAG NAME (A002) CONTROLLER SPAN (C151) + CONTROLLER LOWER RANGE (C152) ENGINEERING UNITS LEGEND (A003) HI-HI ALARM LIMIT INDICATOR CON1 ALARM LIMIT 2 (C140) (ALSO CONTROL ALARM MODE, B340 = 4) HIGH ALARM LIMIT INDICATOR CON1 ALARM LIMIT 1 (C139) CONTROLLER LOWER RANGE (C152) C = CLOSE VALVE (SEE REVERSE VALVE...
Page 127 53MC5000 Process Control Station CONTROL MODULE TAG NAME (A004) CONTROLLER SPAN (C187) + CONTROLLER LOWER RANGE (C188) ENGINEERING UNITS LEGEND (A005) LOW ALARM LIMIT INDICATOR CON2 ALARM LIMIT 1 (C175) (ALSO CONTROL ALARM MODE, B345 = 5) LO-LO ALARM LIMIT INDICATOR CON2 ALARM LIMIT 2 (C176) CONTROLLER LOWER RANGE (C188) C = CLOSE VALVE (SEE REVERSE VALVE...
Page 128 Section 4. Operator Displays CONTROL MODULE TAG NAME (A006) CONTROLLER SPAN (C223) + CONTROLLER LOWER RANGE (C224) ENGINEERING UNITS LEGEND (A007) HI-DEV ALARM LIMIT INDICATOR CON3 ALARM LIMIT 1 (C211) (ALSO CONTROL ALARM MODE, B350 = 6) LO-DEV ALARM LIMIT INDICATOR CON3 ALARM LIMIT 2 (C212) CONTROLLER LOWER RANGE (C224) C = CLOSE VALVE (SEE REVERSE VALVE...
Page 129: Point Display 3 (Cdm = 1, Indicator)
53MC5000 Process Control Station 4.3.2 POINT DISPLAY 3 (CDM = 1, INDICATOR) The Indicator display is illustrated in Figure 4-4 In the illustration the control module tag name appears at the top of the display. The left side of the Indicator display (CDM = 1) contains a fifty segment vertical axis.
Page 130: Point Display 3 (Cdm = 2, Manual Loader)
Section 4. Operator Displays 4.3.3 POINT DISPLAY 3 (CDM = 2, MANUAL LOADER) The Manual Loader Display is illustrated in Figure 4-5. In the illustration the control module tag name appears at the top of the display. The left side of the Manual Loader Display (CDM = 2) contains a fifty segment vertical axis.
Page 131: Point Display 3 (Cdm = 3, Ratio Controller)
53MC5000 Process Control Station 4.3.4 POINT DISPLAY 3 (CDM = 3, RATIO CONTROLLER) The Ratio Controller Display is illustrated in Figure 4-6. In the illustration the control module tag name appears at the top of the display. The left side of the Ratio Controller Display (CDM = 3) contains a fifty segment vertical axis with numerical values above and below it indicating its upper and lower ranges.
Page 132: Point Display 3 (Cdm = 4, Auto/Manual Station)
Section 4. Operator Displays 4.3.5 POINT DISPLAY 3 (CDM = 4, AUTO/MANUAL STATION) The Auto/Manual Station Display is illustrated in Figure 4-7. In the illustration the control module tag name appears at the top of the display. The left side of the Auto/Manual Station Display (CDM = 4) contains a fifty segment vertical axis with numerical values above and below it indicating its upper and lower ranges.
Page 133: Point Display 3 (Cdm = 5, Ratio Auto/Manual Station)
53MC5000 Process Control Station 4.3.6 POINT DISPLAY 3 (CDM = 5, RATIO AUTO/MANUAL STATION) The Ratio Auto/Manual Station Display is illustrated in Figure 4-8. In the illustration the control module tag name appears at the top of the display. The left side of the Ratio Auto/Manual Station Display (CDM = 5) contains a fifty segment vertical axis with numerical values above and below it indicating its upper and lower ranges.
Page 134: Point Displays 7 And 8 - Two Loop Displays
Section 4. Operator Displays 4.4 POINT DISPLAYS 7 AND 8 - TWO LOOP DISPLAYS As shown in Figure 4-9, a Two Loop Display has two abbreviated Single Loop bar graph sets without the digital information. Typical alarm indications are shown first on sheet 1of the figure, followed by the displays with item call-outs on sheet 2.
Page 135 53MC5000 Process Control Station RIGHT BAR GRAPH TAG NAME CONTROLLER SPAN (C151) + LEFT BAR GRAPH TAG NAME CONTROLLER LOWER RANGE (C152) CONTROLLER SPAN (C115) + R/L - REMOTE/ LOCAL CONTROLLER LOWER SETPOINT CONTROL PB* RANGE (C116) L = SETPOINT UP ARROW PB CON1 ALARM LIMIT 1 (C139) 50 SEGMENT VERTICAL AXIS CON1 ALARM LIMIT 2 (C140)
Page 136: Point Displays 9, 10, 11, And 12 - Single Loop With Horizontal Trend
Section 4. Operator Displays 4.5 POINT DISPLAYS 9, 10, 11, AND 12 - SINGLE LOOP WITH HORIZONTAL TREND The Single Loop With low-resolution Horizontal Trend display is illustrated in Figure 4-10. A typical display with a high alarm indication is shown first on sheet 1. On sheet 2 the tag name is shown ap- pearing at the top of the display.
Page 137 53MC5000 Process Control Station CONTROL MODULE TAG NAME (A000) 50 SEGMENT VERTICAL AXIS CON0 CONTROLLER SPAN TREND LINE OF 40 SAMPLE (C115) + CONTROLLER LOWER DOTS RANGE (C116) PROCESS VARIABLE BAR TREND INDICATOR TIME R/L - REMOTE/LOCAL FRAME (40 SAMPLES X 2 SETPOINT CONTROL PB* SEC TREND RATE = 80 SEC TIME FRAME).
Page 138: Displays 13 To 20 - Parameter Module Displays
Section 4. Operator Displays 4.6 DISPLAYS 13 TO 20 - PARAMETER MODULE DISPLAYS Parameter Module Displays provide access to any datapoint for display or configuration purposes without entering engineer mode. Each display allows access to view and/or alter three parameter datapoint values in operator/control mode.
Page 139: Figure 4-11. Displays 13 To 20 - Parameter Module Displays
53MC5000 Process Control Station NOTE: MODIFY DISABLE HORN OVERLAY (E.G., L312 FOR PARAMETER (CONTENTS OF A009 ARE MODULE 0) MUST BE A 0 TO ’wALARMx’, L065 = 1, AND PERMIT POINT VALUE L063 = 0 TO ALLOW CON- ALTERATION IN TENTS OF A009 TO BE OPERATOR/CONTROL SUPERIMPOSED OVER...
Page 140: Displays 21 And 22 - Discrete Status Displays
Section 4. Operator Displays 4.7 DISPLAYS 21 AND 22 - DISCRETE STATUS DISPLAYS There are two Discrete Status Displays, SDT0 and SDT1, that show the current state of sixteen logical parameters in the controller (eight parameters per display - see Figure 4-12). Each of the logical parameters has a dedicated set of configuration bits that determine how the status indicator appears on the display, whether or not an alarm will be generated when the indicator is active, and if operator/control mode access is permitted to alter the parameter state with the F3 push button.
Page 141: Figure 4-12. Displays 21 And 22 - Discrete Status Displays
53MC5000 Process Control Station S (F3) S (F3) MODIFY DISABLE 0 (L320) = 1 1 - 5 CHARACTERS 6 - 10 CHARACTERS INHIBITING POINTER AT NORMAL VIDEO NORMAL VIDEO ALARM A. POINTER POINT 1 NAME FOR SDT-1 (A064) = OPEN CLOSE*. F3 IS APPEARS FOR ALARMS B - H.
Page 142: Displays 23 To 30 - Totalizer Displays
Section 4. Operator Displays 4.8 DISPLAYS 23 TO 30 - TOTALIZER DISPLAYS The Totalizer Display is illustrated in Figure 4-13. There are eight Totalizer Displays, one for each Totalizer Module. Each Totalizer Display has a ten character tag name, a current value, and a ten character engineering units legend.
Page 143: Display 31 - Locator Grid
53MC5000 Process Control Station 4.9 DISPLAY 31 - LOCATOR GRID The Locator Grid is illustrated in Figure 4-14. It is used as a reference to determine the location of the current display being viewed relative to the other displays configured in the display list. The Lo- cator Grid is invoked by pressing and holding the F1 or F2 push buttons while viewing the current display.
Page 144: Point Display 32 - Four Loop Display
Section 4. Operator Displays 4.10 POINT DISPLAY 32 - FOUR LOOP DISPLAY The Four Loop Display is illustrated in Figure 4-15. A typical alarm indication is shown on sheet 1 of the illustration, followed by the display with item call-outs on sheet 2. The Four Loop Display has four abbreviated single bar graphs that appear simultaneously.
Page 145 53MC5000 Process Control Station CON-0 CON-1 CON-2 CON-3 PUSH BUTTONS (PBs) AFFECT ONLY THE UNIT TAG NAME (A008) SELECTED CON BAR GRAPH M = MANUAL, L = LOCAL R/L = REMOTE/LOCAL STATUS INDICATORS SETPOINT CONTROL PB 50 SEGMENT VERTICAL L = SETPOINT UP ARROW PB AXIS LINE L = SETPOINT DOWN ARROW SETPOINT...
Page 146: Configuration Parameters
Section 5. Configuration Parameters 5.0 CONFIGURATION PARAMETERS The configuration parameters provide the latitude to define the controller’s personality attributes , so that while still functioning within its designed specifications, it can perform application require- ments with greater refinement. Typical configuration parameters are the fine tuning variables to set the controller’s responsiveness;...
Page 147: Figure 5-1. Database Modules
53MC5000 Process Control Station Input General Modules Output Multi I/O Mod- Modules Analog ules Option Multi I/O CON0 SDT0 PAR0 TREND0 TOT0 Analog Op- CON1 SDT1 PAR1 TREND1 TOT1 tion CON2 PAR2 TREND2 TOT2 CON3 PAR3 TREND3 TOT3 PAR4 TREND4 TOT4 Single PAR5...
Page 148: Configuring The Database Modules
Section 5. Configuration Parameters 5.3 CONFIGURING THE DATABASE MODULES The datapoints in the database modules must be changed to reflect required alterations in the fac- tory standard configuration or when the controller is re-configured. There are generally six data- point parameter types contained in the eleven database modules. The parameter types affect network communications, display indications, input-output signals, trending, totalizing, and respon- siveness of the controller.
Page 149 53MC5000 Process Control Station Table 5-3. Database Modules 2 of 2 Name Purpose Table Discrete Out These modules allow the action of a DOs to be reversed (normally a Modules closed contact = 1, but can be changed to = 0). The 18 Contact Closure Output (DO0-17) Modules can be configured separately.
Page 150: Analog Input Modules (Ani0-8)
5.4 ANALOG INPUT MODULES (AI0-8) The Analog Input Modules (AI0-8) are used to configure the characteristics of each input. Inputs AI4 through AI8 are active only if the ap- propriate hardware option is installed. The nine Analog Input Modules are listed in Table 5-4. Each module can be configured sepa- rately.
Page 151 Table 5-4. Analog Input Modules (AI0-8) 2 of 3 Title Definition Atom Default Square Root This value specifies the SQRT L440 L441 L442 L443 L444 L445 L446 L447 L448 Signal characteristics of the signaling input (0-8) as either linear or square root. 0 - Linear 1 - Square Root When square root is selected, input...
Page 152 Table 5-4. Analog Input Modules (AI0-8) 3 of 3 Title Definition Atom Default Scan Pulse When the input is configured for a AIPI C066 C065 C064 Count frequency input, this number (5-7) represents the number of pulses received since the last time the F-TRAN program was started.
Page 153 5.5 ANALOG OUTPUT MODULES (AO0-3) The Analog Output Modules (AO0-3) are used to configure the characteristics of each output. Outputs AO2 and AO3 are active only if the appropriate hardware option is installed. The four Analog Output Modules are provided in Table 5-5. Each one can be configured separately.
Page 154 5.6 DISCRETE INPUT MODULES (DI0-17) The Discrete Input Modules (DI0-17) generate logic levels based on the applied voltages or contact condition on the associated termi- nals. Inputs DI2-17 are active only when the appropriate hardware options are installed. The 18 Discrete Input Modules are provided in Table 5-6.
Page 155 5.7 DISCRETE OUTPUT MODULES (DO0-17) The Discrete Output Modules (DO0-17) convert a logic level to a hardware contact condition. Outputs DO2-17 are active only when the appropriate hardware options are installed. The 18 Discrete Output Modules are provided in Table 5-7. Each one can be configured separately (total combined DIs and DOs for controller cannot exceed 18).
Page 156 5.8 EXTERNAL MODULE (TASKS 0-23) The External Module provides a total of 24 (0-23) tasks that are used to transfer data between the controller and networked devices. Each task is capable of performing a read, write, or bidirectional operation. To configure an External Module task, the following parame- ters listed in Table 5-8 must be specified: •...
Page 157 Table 5-8. External Module (Tasks 0-23) 2 of 2 Title Definition Atom Remote This parameter specifies the device and variable (or A128 A130 A132 A134 A136 A138 A140 A142 Point variable data source) to be accessed by the task. The (0-7) format of the specification is dependent on the network being used.
Page 158 Table 5-8. External Module (Tasks 0-23) 2 of 2 Title Definition Atom Remote A144 A146 A148 A150 A152 A154 A156 A158 Point (8-15) Local F360 F361 F362 F363 F364 F365 F366 F367 Same as above. Point (8-15) Scan SCAN B408 B409 B410 B411 B412 B413 B414 B415 (8-15) Mode MODE...
Page 159: Controller Modules (Con0-3)
5.9 CONTROLLER MODULES (CON0-3) These modules affect the action of the control algorithms, the control loop displays, and control related functions (e.g., Auto Enable, etc.). There are four Controller Modules (CON0-3) that can be configured separately, one for each control loop display. The number of control loops provided by a controller is model number dependent.
Page 160 Table 5-9. Controller Modules (CON0-3) 2 of 9 Title Definition Atom CON0 CON1 CON2 CON3 Default Alarm Examples: B335 Alarm Setpoint Notes (C103) (C104) >60 HIGH Alarm Limit 1 is set for 60. If PV exceeds 60 = HIGH alarm. <40 Alarm Limit 2 is set for 40.
Page 161 Table 5-9. Controller Modules (CON0-3) 3 of 9 Title Definition Atom CON0 CON1 CON2 CON3 Default Setpoint Mode This parameter specifies how the setpoint B338 B343 B348 B353 increase and decrease push buttons function (0-3) when the controller is in remote: 0 - STD (push buttons have no effect).
Page 162 Table 5-9. Controller Modules (CON0-3) 4 of 9 Title Definition Atom CON0 CON1 CON2 CON3 Default Auto Status When Output Track Status (OVTS) is 0 , 1 L107 L131 L155 L179 indicates Control Output (CO) is selected as (0-3) the output. 0 indicates the output comes from the output push buttons.
Page 163 Table 5-9. Controller Modules (CON0-3) 5 of 9 Title Definition Atom CON0 CON1 CON2 CON3 Default Remote Setpoint Enable When this parameter is set to a 1 , the modified L115 L139 L163 L187 Remote Setpoint is allowed to become the (0-3) setpoint value of the setpoint generator if the Remote Switch (SWR) is set to a 1 by the R/L...
Page 164 Table 5-9. Controller Modules (CON0-3) 6 of 9 Title Definition Atom CON0 CON1 CON2 CON3 Default Manual Fallback Disable 0 - OFF L120 L144 L168 L192 1 - ON (0-3) A value of 1 during power-up means the controller auto/manual selector remains unchanged from when power was removed.
Page 165 Table 5-9. Controller Modules (CON0-3) 7 of 9 Title Definition Atom CON0 CON1 CON2 CON3 Default Alarm Dead Band This parameter sets the activation/deactivation C105 C141 C177 C213 gap for the alarm. This value (in engineering (0-3) units) defines an area of hysteresis at the alarm point.
Page 166 Table 5-9. Controller Modules (CON0-3) 8 of 9 Title Definition Atom CON0 CON1 CON2 CON3 Default Control Zone This parameter defines a gap or dead band on C114 C150 C186 C222 either side of the setpoint. When the process (0-3) variable is within this gap, proportional and integral output changes are suppressed.
Page 167 Table 5-9. Controller Modules (CON0-3) 9 of 9 Title Definition Atom CON0 CON1 CON2 CON3 Default Deviation The output of the deviation module and it C121 C157 C193 C229 equals Process Variable (PV) minus Control (0-3) Setpoint (TSP) modified by Control Zone (CZ). Feed Forward This parameter is a bias value added to the C122...
Page 168 5.10 STATUS MODULES (SDT0 AND SDT1) There are two Status Modules (SDM) that can be configured separately. The two Status Modules each provide indication and push but- ton access control for eight logical points in the controller. How the indicators appear for given conditions and alarms is dependent upon the configuration selections entered in the Status Modules.
Page 169 Table 5-10. Status Modules (SDT0 and SDT1) 2 of 4 Title Definition Atom SDT0 SDT1 Default Point 0 Mode Mode (SM) indicates how the Point Name is displayed, L352 L360 which is also affected by three other parameters: SDT Alarm Enable (SA), SDT State (SS), and SDT Alarm Acknowledge (SK).
Page 170 Table 5-10. Status Modules (SDT0 and SDT1) 3 of 4 Title Definition Atom SDT0 SDT1 Default Point 0 Alarm Enable When this value is a 1 , the Horn bit (L065) is set when L368 L376 the corresponding SDT State changes from 0 to 1 . The Point 1 Alarm Enable L369 L377...
Page 171 Table 5-10. Status Modules (SDT0 and SDT1) 4 of 4 Title Definition Atom SDT0 SDT1 Default Modify Disable 0 When set to a 1 , this parameter inhibits the operator L320 L328 from modifying the state of the corresponding individual Modify Disable 1 L321 L329...
Page 172 5.11 PARAMETER MODULES These modules provide quick operator access to any three selected datapoints (e.g., Alarm Limits 1 & 2 and Alarm Dead Band) without the necessity of entering Engineer mode and addressing the datapoints. There are eight Parameter Modules (0-7) that can be configured separately.
Page 173: Table 5-12. Trend Modules
5.12 TREND MODULES There are eight configurable Trend Modules that can be configured separately. Each Trend Module provides storage of the last 80 sam- ples of the specified input (the last 40 samples are displayed on the point trend line). The first four Trend Modules are attached to the CON Modules if the Trend Rate datapoint in the CON Module is non-zero.
Page 174 Table 5-12. Trend Modules Title Definition Atom Default Trend This parameter specifies the sampling method used to B356 B359 B362 B365 B368 B371 B374 B377 Mode record the selected datapoint. The time between (0-7) successive samples for an individual trend is one second regardless of the Trend Rate (TRR - B355, etc.) value.
Page 175: Table 5-13. Totalizer Modules
5.13 TOTALIZER MODULES There are eight Totalizer Modules that can be configured separately. Each module provides a totalization (integration) of a specified in- put. Sampling occurs once a second whenever the input parameter contains a valid datapoint specification. Table 5-13. Totalizer Modules 1 of 2 Parameter Definition...
Page 176 Table 5-13. Totalizer Modules 2 of 2 Parameter Definition Symbol Default Actual This parameter indicates the integer value of the total H032 H033 H034 H035 H036 H037 H038 H039 Total accumulation. (0-7) Output This value is pulsed to a 1 for one scan each time the L224 L225 L226 L227 L228 L229 L230 L231 Pulse actual total reaches the rollover value.
Page 177 5.14 SYSTEM MODULE This module controls and monitors the loading, scheduling and execution of the operations algorithms; as well as the display appearance, network communications, counter/timer settings and hardware status indicators. Table 5-14. System Module 1 of 6 Title Definition Atom Data- point...
Page 178 Table 5-14. System Module 2 of 6 Title Definition Atom Data- point fault This parameter directs how often the display is renewed and when activated with Background Background Program (BACK - B008), the period for executing the EASY-TUNE algorithm. The period BSCAN B006 Scan Index...
Page 179 Table 5-14. System Module 3 of 6 Title Definition Atom Data- point fault Slot 1 The value in each of these datapoints identifies the option card type occupying that slot. The SLT1 B095 value codes are: Slot 2 SLT2 B096 1 = 6 Digital Input/4 Digital Output card 2 = Single Channel Analog Input (AI8) card Slot 3...
Page 180 Table 5-14. System Module 4 of 6 Title Definition Atom Data- point fault This datapoint value designates the baud rate (data transfer rate) of the Datalink network. The baud rate must be the same for all of the instruments connected to the same Datalink network. Datapoint values and their corresponding baud rates are as follows: Value Baud Rate...
Page 181 Table 5-14. System Module 5 of 6 Title Definition Atom Data- point fault Display This value is the current display program index number. DSPL B005 Program This parameter controls the display screen intensity. For Model 53MC5000A controllers and Display Model 53MC5000B controllers with the Low-Res display, index values from 0 to 7 determine BRGT B012 Brightness...
Page 182 Table 5-14. System Module 6 of 6 Title Definition Atom Data- point fault This parameter dictates the number of groups that the display list represents. In the pop-up locator grid, this parameter represents the number of columns in the matrix. Valid numbers are from 1 to 8.
Page 183 Table 5-14. System Module Title Definition Atom Data- point fault Enable Tuning Parameter Limits 0 - no limits checked, 1 - limits below apply C385 lowest % PB Parameter C386 highest % PB PLIM L520 Modify C387 lowest T (minutes) C388 highest T (minutes) C389 lowest T...
Page 184 Table 5-14. System Module Title Definition Atom Data- point fault EASY-TUNE Unsuccessful Status Display B387 = Description Suggested Action or Cause/Retry Controller output was saturated. Controller output was saturated at the start. Saturation would have occurred Reverse the sign of step size if EASY-TUNE had continued.
Page 185: Status Display Modules (Sdt0 And Sdt1)
53MC5000 Process Control Station 5.16 CONFIGURATION SUMMARY Figure 5-2 illustrates the general approach to customizing and configuring the controller. INSTALL CONTROLLER PER SECTION 2, INSTALLATION. CHOOSE A CONTROL STRATEGY AS DESCRIBED IN SECTIONS 6 - 15. CONFIGURE TABLE 5-14, COMMUNICATION MODULE (SO THAT STANDARD FACTORY CON- REMAINING CONFIGURATION CAN BE DONE AT PERSONAL COMPU- FIGURATION AS DESCRIBED...
Page 186: Figure 6-1. Typical Cs1 Single Loop Controller Application
Section 6. CS1 - Single Loop Controller 6.0 CS1 - SINGLE LOOP CONTROLLER 6.1 CS1 - SINGLE LOOP (PID) CONTROLLER A single loop 53MC5000 Controller is configured at the factory for CS1 operation to provide the standard displays listed in Table 6-2 and the default datapoint settings listed in Table 6-3. As a Single Loop (PID) Controller, the Proportional Band is set at 100%;...
Page 187: Table 6-1. Cs1 Control Signals
53MC5000 Process Control Station 6.2 CS1 CONTROL SIGNALS Loading CS1 connects the 53MC5000 Controller function blocks for operation as a standard Single Loop Controller. As shown in Figure 6-1, up to ten control signals are available; however, only two are essential for operation: they are AI0 - Process Variable, and AO0 - Control Output. If the other eight signals are not required, then their respective datapoints should be left at the default values.
Page 188: Table 6-2. Cs1 Standard Displays
Section 6. CS1 - Single Loop Controller 6.3 CS1 STANDARD DISPLAYS Loading CS1 preconfigures the System Module display list for five displays. The five displays are listed in Table 6-2 with appropriate reference sections, figure numbers, and configuration tables. A configuration table is not listed for the Single Loop CON0 display, as that information is provided in this section.
Page 189: Figure 6-2. Cs1 Single Loop Con0 Datapoints
53MC5000 Process Control Station MISCELLANEOUS DATAPOINTS ALARMS RELATED DATAPOINTS REMOTE SETPOINT RELATED TAGNAME (A000) [CON-0] CONTROL ALARM MODE (B335) DATAPOINTS ENGINEERING UNITS (A001) 0 - HIGH/LOW [PERCENT] 1 - NONE AFFECTED BY THE SETPOINT REVERSE VALVE (L109) [C] [O] 2 - HIGH/NONE RELATED DATAPOINTS 3 - NONE/LOW REMOTE SETPOINT ENABLE (L115)
Page 190: Table 6-3. Cs1 Single Loop Con0 Datapoints
Section 6. CS1 - Single Loop Controller Table 6-3. CS1 Single Loop CON0 Datapoints 1 of 5 Data- point Table Module Title and Function fault AI0 - Process Variable C256 Engineering Span - Enter a value, that when added to the Engineering Zero value, will produce an upper range value in engineering units that represents the PV transducer upper range signal value.
Page 191 53MC5000 Process Control Station Table 6-3. CS1 Single Loop CON0 Datapoints 2 of 5 Data- point Table Module Title and Function fault AI1 - Remote Setpoint (Is affected by the Setpoint Related Datapoints.) (Cont) L441 Square Root Signal - It is used if the Remote Setpoint input is a squared signal value that must be linearized.
Page 192 Section 6. CS1 - Single Loop Controller Table 6-3. CS1 Single Loop CON0 Datapoints 3 of 5 Data- point Table Module Title and Function fault AO0 - Control Out (Cont) L122 CON0 Hard Manual Limit - 1 = apply output limits to the final output of the Auto-Manual Generator.
Page 193 53MC5000 Process Control Station Table 6-3. CS1 Single Loop CON0 Datapoints 4 of 5 Data- point Table Module Title and Function fault DI1 - Remote Setpoint Enable L265 Contact Input Invert - Normally, Remote Setpoint Enable is permitted if DI1 is closed (datapoint L115 - Remote Setpoint Enable is set to 1 by DI1).
Page 194 Section 6. CS1 - Single Loop Controller Table 6-3. CS1 Single Loop CON0 Datapoints 5 of 5 Data- point Table Module Title and Function fault Miscellaneous Datapoints A000 CON0 Tagname - Assignable 10 character name. CON- A001 CON0 Engineering Units - Assignable 10 character designator. PER- CENT L109...
Page 195: Table 6-4. Cs1 Soft-Wire List Modifications
53MC5000 Process Control Station 6.5 CS1 SOFT-WIRE LIST MODIFICATIONS Table 6-4 lists values that can be entered into designated soft-wire list datapoints to alter CS1 func- tionality. Table 6-4. CS1 Soft-Wire List Modifications To force control to manual on a momentary contact closure of DI0: Set B133 = 97 To set controller output to a fixed value while DI0 is an open contact: Set B160 = 129 and Set C129 to desired value.
Page 196: Figure 7-1. Typical Cs2 Analog Backup Controller Application
Section 7. CS2 - Analog Backup Controller 7.0 CS2 - ANALOG BACKUP CONTROLLER 7.1 CS2 - ANALOG BACKUP CONTROLLER The Analog Backup Controller is used in operations where a remote computer is normally control- ling the final element directly. In this process configuration, the controller functions as a signal se- lector and automatic backup unit to the computer.
Page 197: Table 7-1. Cs2 Control Signals
53MC5000 Process Control Station Figure 7-2. DO Output Diverter Circuit 7.2 CS2 CONTROL SIGNALS Loading CS2 connects the 53MC5000 Controller function blocks for operation as an Analog Backup Controller. As shown in Figure 7-1, up to nine control signals are available. Table 7-1 be- low describes the nine signals in CS2.
Page 198: Table 7-2. Cs2 Standard Displays
Section 7. CS2 - Analog Backup Controller Table 7-1. CS2 Control Signals 2 of 2 Control Cord Rear Signal Definition Term Signal Board DO0 - When open, the computer output path is through TB2-5 (+) 16 (+) Computer the diverter circuit diode to the final element TB2-6 (-) 17 (-) Output Diverter...
Page 199: Figure 7-3. Cs2 Analog Backup Controller Datapoints
53MC5000 Process Control Station MISCELLANEOUS DATAPOINTS ALARMS RELATED DATAPOINTS (SHOWN IN RECTANGLES ON THE DISPLAY) CONTROL ALARM MODE (B335) 0 - HIGH/LOW CONTROL TAGNAME (A000) 1 - NONE [CON-0] 2 - HIGH/NONE ENGINEERING UNITS (A001) 3 - NONE/LOW [PERCENT] 4 - HIGH/HI-HI REVERSE VALVE (L109) [C] [O] 5 - LOW/LO-LO 6 - HI SP DEVIATION/LO SP...
Page 200: Table 7-3. Cs2 Analog Backup Controller Datapoints
Section 7. CS2 - Analog Backup Controller Table 7-3. CS2 Analog Backup Controller Datapoints 1 of 3 Data- point Table Module Title and Function fault AI0 - Process Variable C256 Engineering Span - Enter a value, that when added to the Engineering Zero value, will produce an upper range value in engineering units that represents the PV transducer upper range signal value.
Page 201 53MC5000 Process Control Station Table 7-3. CS2 Analog Backup Controller Datapoints 2 of 3 Data- point Table Module Title and Function fault AO0 - Backup Control Output (Cont) C109 CON0 Output High Limit - Sets maximum Control Output signal value in engineering units. C110 CON0 Output Low Limit - Sets minimum Control Output signal value...
Page 202 Section 7. CS2 - Analog Backup Controller Table 7-3. CS2 Analog Backup Controller Datapoints 3 of 3 Data- point Table Module Title and Function fault DO1 - Backup Output Diverter L025 When open, the controller output path is through the diverter circuit diode to the final element.
Page 203 53MC5000 Process Control Station NOTES:...
Page 204: Figure 8-1. Typical Cs3 Ratio Controller Application
Section 8. CS3 - Ratio (PID) Controller 8.0 CS3 - RATIO (PID) CONTROLLER 8.1 CS3 - RATIO (PID) CONTROLLER The Ratio (PID) Controller is used where one variable, called the controlled variable, must be auto- matically maintained in definite proportion to another variable, called the wild variable. Field trans- mitters (e.g, flow meters) must be installed in each variable line.
Page 205: Table 8-1. Cs3 Control Signals
53MC5000 Process Control Station 8.2 CS3 CONTROL SIGNALS Loading CS3 connects the 53MC5000 Controller function blocks for operation as a Ratio (PID) Con- troller. As shown in Figure 8-1, CS3 provides nine control signals which are described in Table 8-1: Table 8-1.
Page 206: Table 8-2. Cs3 Standard Displays
Section 8. CS3 - Ratio (PID) Controller 8.3 CS3 STANDARD DISPLAYS Loading CS3 preconfigures the System Module display list for five displays. The five displays are listed in Table 8-2 with appropriate reference sections, figure numbers, and configuration tables. A configuration table is not listed for the Ratio Controller Single Loop CON0 display, as that informa- tion is provided in this section.
Page 207: Figure 8-2. Cs3 Ratio Controller Datapoints
53MC5000 Process Control Station MISCELLANEOUS DATAPOINTS ALARMS RELATED DATAPOINTS (SHOWN IN RECTANGLES ON THE DISPLAY) CONTROL ALARM MODE (B335) 0 - HIGH/LOW CONTROL TAGNAME (A000) 1 - NONE [CON-0] 2 - HIGH/NONE ENGINEERING UNITS (A001) 3 - NONE/LOW OUTPUT TRACKING RELATED [PERCENT] 4 - HIGH/HI-HI DATAPOINTS...
Page 208: Table 8-3. Cs3 Ratio Controller Datapoints
Section 8. CS3 - Ratio (PID) Controller Table 8-3. CS3 Ratio Controller Datapoints 1 of 4 Data- point Table Module Title and Function fault AI0 - Process Variable C256 Engineering Span - Enter a value, that when added to the Engineering Zero value, will produce an upper range value in engineering units that represents the PV transducer upper range signal value.
Page 209 53MC5000 Process Control Station Table 8-3. CS3 Ratio Controller Datapoints 2 of 4 Data- point Table Module Title and Function fault AI2 - Additive Feed Forward (Cont) B271 Digital Filter Index - This is a first order filter that can be applied to the Additive Feed Forward signal.
Page 210 Section 8. CS3 - Ratio (PID) Controller Table 8-3. CS3 Ratio Controller Datapoints 3 of 4 Data- point Table Module Title and Function fault AO0 - Control Out (Cont) C118 CON0 Output Slew Rate - It is a rate limit applied to the output value.
Page 211 53MC5000 Process Control Station Table 8-3. CS3 Ratio Controller Datapoints 4 of 4 Data- point Table Module Title and Function fault Alarms Related Datapoints B335 CON0 Control Alarm Mode - Used to select one of six alarm types or none. See Table 5-9 for details and examples. C103 CON0 Alarm Limit 1 - Point in engineering units where an alarm is...
Page 212: Figure 9-1. Typical Cs4 Automatic/Manual Station Application
Section 9. CS4 - Automatic/Manual Station 9.0 CS4 - AUTOMATIC/MANUAL STATION 9.1 CS4 - AUTOMATIC/MANUAL STATION The Automatic/Manual Station operates as a standard auto/manual selector and a manual loader. Automatic throughput is enabled when DI1 is closed, DI0 is closed (no Output Tracking), and A (Auto) is selected with the A/M faceplate push button.
Page 213: Table 9-1. Cs4 Control Signals
53MC5000 Process Control Station 9.2 CS4 CONTROL SIGNALS Loading CS4 connects the 53MC5000 Controller function blocks for operation as an Automatic/ Manual Station. As shown in Figure 9-1, CS4 provides eight control signals which are described in Table 9-1: Table 9-1. CS4 Control Signals Control Cord Rear...
Page 214: Table 9-2. Cs4 Standard Displays
Section 9. CS4 - Automatic/Manual Station 9.3 CS4 STANDARD DISPLAYS Loading CS4 preconfigures the System Module display list for five displays. The five displays are listed in Table 9-2 with appropriate reference sections, figure numbers, and configuration tables. A configuration table is not listed for the Auto/Manual Point Display 3, as that information is provided in this section.
Page 215: Figure 9-2. Cs4 Automatic/Manual Station Datapoints
53MC5000 Process Control Station MISCELLANEOUS DATAPOINTS ALARMS RELATED DATAPOINTS (SHOWN IN RECTANGLES ON THE DISPLAY) CONTROL ALARM MODE (B335) 0 - HIGH/LOW CONTROL TAGNAME (A000) 1 - NONE [CON-0] 2 - HIGH/NONE ENGINEERING UNITS (A001) 3 - NONE/LOW OUTPUT TRACKING RELATED [PERCENT] 4 - HIGH/HI-HI DATAPOINTS...
Page 216: Table 9-3. Cs4 Automatic/Manual Station Datapoints
Section 9. CS4 - Automatic/Manual Station Table 9-3. CS4 Automatic/Manual Station Datapoints 1 of 3 Data- point Table Module Title and Function fault AI0 - Auto Input C256 Engineering Span - Enter a value, that when added to the Engineering Zero value, will produce an upper range value in engineering units that represents the Auto Input upper range signal value.
Page 217 53MC5000 Process Control Station Table 9-3. CS4 Automatic/Manual Station Datapoints 2 of 3 Data- point Table Module Title and Function fault AI3 - Tracking Input (Output Tracking) (Cont) L419 0-5 V Input - Enter a value that matches the signal voltage range of the tracking input signal.
Page 218 Section 9. CS4 - Automatic/Manual Station Table 9-3. CS4 Automatic/Manual Station Datapoints 3 of 3 Data- point Table Module Title and Function fault Alarms Related Datapoints B335 CON0 Control Alarm Mode - Used to select one of six alarm types or none.
Page 219 53MC5000 Process Control Station NOTES:...
Page 220: Figure 10-1. Typical Cs5 Ratio Automatic/Manual Station Application
Section 10. CS5 - Ratio Automatic/Manual Station 10.0 CS5 - RATIO AUTOMATIC/MANUAL STATION 10.1 CS5 - RATIO AUTOMATIC/MANUAL STATION The Ratio Automatic/Manual Station operates as a combination auto/manual selector, a manual loader, and a ratio station. Transfer from automatic to manual is bumpless after which the output may be manipulated with the faceplate output push buttons.
Page 221: Table 10-1. Cs5 Control Signals
53MC5000 Process Control Station 10.2 CS5 CONTROL SIGNALS Loading CS5 connects the 53MC5000 Controller function blocks for operation as a Ratio Automatic /Manual Station. As shown in Figure 10-1, CS5 provides nine control signals which are described in Table 10-1: Table 10-1.
Page 222: Table 10-2. Cs5 Standard Displays
Section 10. CS5 - Ratio Automatic/Manual Station 10.3 CS5 STANDARD DISPLAYS Loading CS5 preconfigures the System Module display list for five displays. The five displays are listed in Table 10-2 with appropriate reference sections, figure numbers, and configuration tables. A configuration table is not listed for the Ratio Auto/Manual Point Display 3, as that information is provided in this section.
Page 223: Figure 10-2. Cs5 Ratio Automatic/Manual Station Datapoints
53MC5000 Process Control Station MISCELLANEOUS DATAPOINTS ALARMS RELATED DATAPOINTS (SHOWN IN RECTANGLES ON THE DISPLAY) CONTROL ALARM MODE (B335) 0 - HIGH/LOW CONTROL TAGNAME (A000) 1 - NONE [CON-0] 2 - HIGH/NONE ENGINEERING UNITS (A001) 3 - NONE/LOW OUTPUT TRACKING RELATED [PERCENT] 4 - HIGH/HI-HI DATAPOINTS...
Page 224: Table 10-3. Cs5 Ratio Automatic/Manual Station Datapoints
Section 10. CS5 - Ratio Automatic/Manual Station Table 10-3. CS5 Ratio Automatic/Manual Station Datapoints 1 of 3 Data- point Table Module Title and Function fault AI0 - Auto Input C256 Engineering Span - Enter a value, that when added to the Engineering Zero value, will produce an upper range value in engineering units that represents the Auto Input upper range signal value.
Page 225 53MC5000 Process Control Station Table 10-3. CS5 Ratio Automatic/Manual Station Datapoints 2 of 3 Data- point Table Module Title and Function fault AI2 - Alarmed Variable (Cont) L418 0-5 V Input - Enter a value that matches the voltage range of the Alarmed Variable signal.
Page 226 Section 10. CS5 - Ratio Automatic/Manual Station Table 10-3. CS5 Ratio Automatic/Manual Station Datapoints 3 of 3 Data- point Table Module Title and Function fault DI0 - Force Output Tracking L264 Contact Input Invert - Normally, Force Output Tracking is enabled if DI0 is open (and datapoint L119 - Enable Output Tracking = 1).
Page 227 53MC5000 Process Control Station NOTES: 10-8...
Page 228: Figure 11-1. Typical Cs20 Two Loop Controller Application
Section 11. CS20 - Two Loop Controller 11.0 CS20 - TWO LOOP CONTROLLER 11.1 CS20 - TWO LOOP CONTROLLER A two loop 53MC5000 Controller is configured at the factory for CS20 operation to provide the standard displays listed in Table 11-2 and the default datapoint settings listed in Table 11-3. As a Two Loop (PID) Controller, each loop Proportional Band is set at 100%;...
Page 229: Table 11-1. Cs20 Control Signals
53MC5000 Process Control Station 11.2 CS20 CONTROL SIGNALS Loading CS20 connects the 53MC5000 Controller function blocks for operation as two standard PID controllers. As shown in Figure 11-1, up to ten control signals are available; however, only two are essential for each loop controller: they are the Process Variable and the Control Output. If the other six control signal functions are not needed, then their respective datapoints should be left at the default values.
Page 230: Table 11-2. Cs20 Standard Displays
Section 11. CS20 - Two Loop Controller Table 11-1. CS20 Control Signals 2 of 2 Control Cord Rear Signal Definition Term Signal Board DO1 - Process This contact is closed when the Loop 2 Process TB2-7 (+) 18 (+) Alarms Loop 2 Variable value is not within the C139 and C140 TB2-8 (-) 17 (-)
Page 231: Figure 11-2. Cs20 Two Loop Controller Datapoints
53MC5000 Process Control Station AI0 - PROCESS VARIABLE LOOP 1 RELATED DATAPOINTS AI0 ENGINEERING SPAN (C256) AI0 ENGINEERING ZERO (C276) AI0 DIGITAL FILTER INDEX (B269) AI0 0-5 V INPUT (L416) AI0 SQUARE ROOT SIGNAL (L440) AIO - PROCESS VARIABLE LOOP 1 AI1 - PROCESS VARIABLE LOOP 2 AI1 - PROCESS VARIABLE LOOP 2 RELATED DATAPOINTS...
Page 232 Section 11. CS20 - Two Loop Controller MISCELLANEOUS DATAPOINTS (SHOWN IN AO0 - CONTROL OUTPUT LOOP 1 RELATED DATAPOINTS RECTANGLES ON THE DISPLAY) AO0 0-20 mA OUTPUT (L472) CONTROL TAGNAME (A000, A002) [CON-0, MANUAL FALLBACK DISABLE (L120) CON-1] HARD MANUAL LIMIT (L122) ENGINEERING UNITS (A001, A003) [PERCENT] OUTPUT HIGH LIMIT (C109) (NOT SHOWN)
Page 233: Table 11-3. Cs20 Two Loop Controller Datapoints
53MC5000 Process Control Station Table 11-3. CS20 Two Loop Controller Datapoints 1 of 6 Data- point Table Module Title and Function fault AI0 - Process Variable Loop 1 C256 Engineering Span - Enter a value, that when added to the Engineering Zero value, will produce an upper range value in engineering units that represents the Loop 1 PV transducer upper range signal value.
Page 234 Section 11. CS20 - Two Loop Controller Table 11-3. CS20 Two Loop Controller Datapoints 2 of 6 Data- point Table Module Title and Function fault AI2 - Remote Setpoint Loop 1 (Is affected by Setpoint Related Datapoints) (Cont) C112 CON0 Remote Setpoint Bias (B1) - This datapoint and Remote Setpoint Ratio (K1) allow the Remote Setpoint input to be modified by the Setpoint Generator.
Page 235 53MC5000 Process Control Station Table 11-3. CS20 Two Loop Controller Datapoints 3 of 6 Data- point Table Module Title and Function fault AI3 - Remote Setpoint Loop 2 (Is affected by Setpoint Related Datapoints) (Cont) C279 Engineering Zero - Enter a value that represents in engineering units the Loop 2 Remote Setpoint lower range signal value.
Page 236 Section 11. CS20 - Two Loop Controller Table 11-3. CS20 Two Loop Controller Datapoints 4 of 6 Data- point Table Module Title and Function fault CON0 Control Loop 1 Related Datapoints (Cont) C115 CON0 Controller Span - Enter a value, that when added to the Loop 1 Controller Lower Range value, will produce the Loop 1 control upper range value in engineering units.
Page 237 53MC5000 Process Control Station Table 11-3. CS20 Two Loop Controller Datapoints 5 of 6 Data- point Table Module Title and Function fault DI0 - Remote Enable Loop 1 L264 Contact Input Invert - Normally, Remote Enable Loop 1 is permitted if DI0 is closed (datapoint L115 - Remote Setpoint Enable is set to 1 by DI0).
Page 238 Section 11. CS20 - Two Loop Controller Table 11-3. CS20 Two Loop Controller Datapoints 6 of 6 Data- point Table Module Title and Function fault Setpoint Related Datapoints (Loop 1, Loop 2) (Cont) C117, CON0, Setpoint Slew Rate - It is a rate limit applied to the setpoint. C153 CON1 When configured to a non-zero value, the setpoint used in...
Page 239 53MC5000 Process Control Station NOTES: 11-12...
Page 240: Figure 12-1. Typical Cs21 Two Loop Cascade Controller Application
Section 12. CS21 - Two Loop Cascade Controller 12.0 CS21 - TWO LOOP CASCADE CONTROLLER 12.1 CS21 - TWO LOOP CASCADE CONTROLLER The Two Loop Cascade Controller provides two standard PID controllers that function as a primary and secondary controller in one unit. The output of the primary controller, based on its setpoint and process variable, becomes the setpoint input to the secondary controller.
Page 241: Table 12-1. Cs21 Control Signals
53MC5000 Process Control Station 12.2 CS21 CONTROL SIGNALS Loading CS21 connects the 53MC5000 Controller function blocks for operation as a Two Loop Cas- cade Controller. As shown in Figure 12-1, CS21 provides ten control signals which are described in Table 12-1. Table 12-1.
Page 242: Table 12-2. Cs21 Standard Displays
Section 12. CS21 - Two Loop Cascade Controller Table 12-1. CS21 Control Signals 2 of 2 Control Cord Rear Signal Definition Term Signal Board DO1 - Process This contact is closed when the primary loop TB2-7 (+) 18 (+) Alarms Process Variable value is not within the C139 TB2-8 (-) 17 (-)
Page 243: Figure 12-2. Cs21 Two Loop Cascade Controller Datapoints
53MC5000 Process Control Station AI0 - PROCESS VARIABLE PRIMARY RELATED DATAPOINTS AI0 ENGINEERING SPAN (C256) AI0 ENGINEERING ZERO (C276) AI0 DIGITAL FILTER INDEX (B269) AI0 0-5 V INPUT (L416) AI0 SQUARE ROOT SIGNAL (L440) AIO - PROCESS VARIABLE PRIMARY AI1 - REMOTE SETPOINT PRIMARY AI1 - ROMOTE SETPOINT PRIMARY RELATED DATAPOINTS AFFECTED BY THE SETPOINT RELATED DATAPOINTS REMOTE SETPOINT ENABLE (L115)
Page 244 Section 12. CS21 - Two Loop Cascade Controller MISCELLANEOUS DATAPOINTS (SHOWN IN AO0 - CONTROL OUTPUT SECONDARY RECTANGLES ON THE DISPLAY) RELATED DATAPOINTS CONTROL TAGNAME (A000, A002) [CON-0, AO0 0-20 mA OUTPUT (L472) CON-1] MANUAL FALLBACK DISABLE (L144) ENGINEERING UNITS (A001, A003) [PERCENT] HARD MANUAL LIMIT (L146) (NOT SHOWN) OUTPUT HIGH LIMIT (C145)
Page 245: Table 12-3. Cs21 Two Loop Cascade Controller Datapoints
53MC5000 Process Control Station Table 12-3. CS21 Two Loop Cascade Controller Datapoints 1 of 6 Data- point Table Module Title and Function fault AI0 - Process Variable Primary C256 Engineering Span - Enter a value, that when added to the Engineering Zero value, will produce an upper range value in engineering units that represents the PV Primary transducer upper range signal value.
Page 246 Section 12. CS21 - Two Loop Cascade Controller Table 12-3. CS21 Two Loop Cascade Controller Datapoints 2 of 6 Data- point Table Module Title and Function fault AI1 - Remote Setpoint Primary (Is affected by Setpoint Related Datapoints) (Cont) L441 Square Root Signal - It is used if the Primary Remote Setpoint is a squared signal value that must be linearized.
Page 247 53MC5000 Process Control Station Table 12-3. CS21 Two Loop Cascade Controller Datapoints 3 of 6 Data- point Table Module Title and Function fault AO0 - Control Output (Secondary) (Cont) L144 CON1 Manual Fallback Disable - 0 = always power up in manual for Secondary Control Output;...
Page 248 Section 12. CS21 - Two Loop Cascade Controller Table 12-3. CS21 Two Loop Cascade Controller Datapoints 4 of 6 Data- point Table Module Title and Function fault CON1 Control Related Datapoints (Secondary) (Cont) C148 CON1 Remote Setpoint Bias (B1) - This datapoint and Remote Setpoint Ratio (K1) allow the primary CON0•OUT input to be modified by the CON1 Setpoint Generator.
Page 249 53MC5000 Process Control Station Table 12-3. CS21 Two Loop Cascade Controller Datapoints 5 of 6 Data- point Table Module Title and Function fault CON0 Control Related Datapoints (Secondary Setpoint Transmit) (Cont) Reverse Switch - 0 = Secondary Setpoint Transmit ↑ if L106 CON0 Primary PV ↑;...
Page 250 Section 12. CS21 - Two Loop Cascade Controller Table 12-3. CS21 Two Loop Cascade Controller Datapoints 6 of 6 Data- point Table Module Title and Function fault Setpoint Related Datapoints (Primary, Secondary) C114, CON0, Control Zone - A gap on both sides of setpoint. When PV is C150 CON1 within this gap, the proportional and integral output changes...
Page 251 53MC5000 Process Control Station NOTES: 12-12...
Page 252: Figure 13-1. Typical Cs22 Two Loop Override Controller Application
Section 13. CS22 - Two Loop Override Controller 13.0 CS22 - TWO LOOP OVERRIDE CONTROLLER 13.1 CS22 - TWO LOOP OVERRIDE CONTROLLER The Two Loop Override Controller provides two standard PID controllers that function as two inter- dependent variables, Primary and Limiting, to control a single final element (e.g., valve). Neither variable may exceed a safe limit.
Page 253: Table 13-1. Cs22 Control Signals
53MC5000 Process Control Station 13.2 CS22 CONTROL SIGNALS Loading CS22 connects the 53MC5000 Controller function blocks for operation as two standard PID controllers. As shown in Figure 13-1, CS22 provides ten control signals which are described in Table 13-1. Table 13-1. CS22 Control Signals 1 of 2 Control Cord...
Page 254: Table 13-2. Cs22 Standard Displays
Section 13. CS22 - Two Loop Override Controller Table 13-1. CS22 Control Signals 2 of 2 Control Cord Rear Signal Definition Term Signal Board DO1 - Process This contact is closed when the Limiting TB2-7 (+) 18 (+) Alarms Limiting Variable value is not within the C139 and C140 TB2-8 (-) 17 (-)
Page 255: Figure 13-2. Cs22 Two Loop Override Controller Datapoints
53MC5000 Process Control Station AI0 - PRIMARY VARIABLE LOOP RELATED DATAPOINTS AI0 ENGINEERING SPAN (C256) AI0 ENGINEERING ZERO (C276) AI0 DIGITAL FILTER INDEX (B269) AI0 0-5 V INPUT (L416) AI0 SQUARE ROOT SIGNAL (L440) AIO - PRIMARY VARIABLE LOOP AI1 - REMOTE SETPOINT PRIMARY AI1 - REMOTE SETPOINT PRIMARY RELATED DATAPOINTS AFFECTED BY THE SETPOINT RELATED DATAPOINTS REMOTE SETPOINT ENABLE (L115)
Page 256 Section 13. CS22 - Two Loop Override Controller MISCELLANEOUS DATAPOINTS (SHOWN IN AO0 - CONTROL OUTPUT LIMITING RECTANGLES ON THE DISPLAY) PRIMARY LOOP RELATED DATAPOINTS CONTROL TAGNAME (A000, A002) [CON-0, AO0 0-20 mA OUTPUT (L472) CON-1] MANUAL FALLBACK DISABLE (L120) ENGINEERING UNITS (A001, A003) [PERCENT] HARD MANUAL LIMIT (L122) (NOT SHOWN)
Page 257: Table 13-3. Cs22 Two Loop Override Controller Datapoints
53MC5000 Process Control Station Table 13-3. CS22 Two Loop Override Controller Datapoints 1 of 5 Data- Default point Table Module Title and Function AI0 - Primary Variable Loop C256 Engineering Span - Enter a value, that when added to the Engineering Zero value, will produce an upper range value in engineering units that represents the Primary Variable Loop transducer upper range signal value.
Page 258 Section 13. CS22 - Two Loop Override Controller Table 13-3. CS22 Two Loop Override Controller Datapoints 2 of 5 Data- Default point Table Module Title and Function AI1 - Remote Setpoint Primary (Is affected by Setpoint Related Datapoints) (Cont) L441 Square Root Signal - It is used if the Primary Variable Loop Remote Setpoint signal is a squared nonlinear value.
Page 259 53MC5000 Process Control Station Table 13-3. CS22 Two Loop Override Controller Datapoints 3 of 5 Data- Default point Table Module Title and Function AI3 - Remote Setpoint Limiting (Is affected by Setpoint Related Datapoints) (Cont) B272 Digital Filter Index - This is a first order filter that can be applied to the Limiting Variable Loop Remote Setpoint signal.
Page 260 Section 13. CS22 - Two Loop Override Controller Table 13-3. CS22 Two Loop Override Controller Datapoints 4 of 5 Data- Default point Table Module Title and Function CON1 Control Related Datapoints C116 CON0 Controller Lower Range - Enter a value that represents in engineering units the Primary Control Lower Range value.
Page 261 53MC5000 Process Control Station Table 13-3. CS22 Two Loop Override Controller Datapoints 5 of 5 Data- Default point Table Module Title and Function DO0 - Process Alarms Primary L288 Contact Output Invert - Normally, Process Alarms Primary is enabled if DO0 is closed. Set to 1 to reverse the DO0 condition required to activate Process Alarms Primary (DO0 open = the Primary Variable value is not within the C103, C104 Alarm Limits).
Page 262: Figure 14-1. Typical Cs40 Dual Two Loop Cascade Controller Application
Section 14. CS40 - Dual Two Loop Cascade Controller 14.0 CS40 - DUAL TWO LOOP CASCADE CONTROLLER 14.1 CS40 - DUAL TWO LOOP CASCADE CONTROLLER The Dual Two Loop Cascade Controller provides four standard PID controllers that function as two cascade pairs.
Page 263: Table 14-1. Cs40 Control Signals
53MC5000 Process Control Station 14.2 CS40 CONTROL SIGNALS Loading CS40 connects the 53MC5000 Controller function blocks for operation as a Dual Two Loop Cascade Controller. As shown in Figure 14-1, CS40 provides ten control signals which are described in Table 14-1 as follows: Table 14-1.
Page 264: Table 14-2. Cs40 Standard Displays
Section 14. CS40 - Dual Two Loop Cascade Controller Table 14-1. CS40 Control Signals 2 of 2 Control Cord Rear Signal Definition Term Signal Board DO1 - #2 This contact is closed when the #2 Secondary TB2-7 (+) 18 (+) Secondary Process Variable value is not within the C211 TB2-8 (-)
Page 265: Figure 14-2. Cs40 Dual Two Loop Cascade Controller Datapoints
53MC5000 Process Control Station AI0 - #1 PRIMARY PROCESS VARIABLE RELATED DATAPOINTS AI0 ENGINEERING SPAN (C256) AI0 ENGINEERING ZERO (C276) AI0 DIGITAL FILTER INDEX (B269) AI0 0-5 V INPUT (L416) AI0 SQUARE ROOT SIGNAL (L440) AIO - #1 PRIMARY PROCESS VARIABLE AI1 - #2 PRIMARY PROCESS VARIABLE AI1 - #2 PRIMARY PROCESS VARIABLE RELATED DATAPOINTS...
Page 266 MULTIPLE DATAPOINTS: (LOOP 1, LOOP 3) #1 CONTROL ALARM MODE (B345) 0 - HIGH/LOW, 1 - NONE, 2 - HIGH/NONE, UNIT TAGNAME (A008) [ABB MC5000] 3 - NONE/LOW, 4 - HIGH/HI-HI, 5 - LOW/LO-LO CONTROL TAGNAME (A000,A004) 6 - HI SP DEVIATION/LO SP DEVIATION...
Page 267 MULTIPLE DATAPOINTS: ( LOOP 2, LOOP 4 ) #2 CONTROL ALARM MODE (B350) 0 - HIGH/LOW, 1 - NONE, 2 - HIGH/NONE, 3 - NONE/LOW UNIT TAGNAME (A008) [ABB MC5000] 4 - HIGH/HI-HI, 5 - LOW/LO-LO, 6 - HI SP DEVIATION/LO SP CONTROL TAGNAME ( A002, A006)
Page 268: Table 14-3. Cs40 Dual Two Loop Cascade Controller Datapoints
Section 14. CS40 - Dual Two Loop Cascade Controller Table 14-3. CS40 Dual Two Loop Cascade Controller Datapoints 1 of 7 Data- point Table Module Title and Function fault AI0 - #1 Primary Process Variable C256 Engineering Span - Enter a value, that when added to the Engineering Zero value, will produce an upper range value in engineering units that represents the #1Primary Variable transducer upper range signal value.
Page 269 53MC5000 Process Control Station Table 14-3. CS40 Dual Two Loop Cascade Controller Datapoints 2 of 7 Data- point Table Module Title and Function fault AI2 - #1 Secondary Process Variable (Cont) B271 Digital Filter Index - This is a first order filter that can be applied to the #1 Secondary Variable transducer signal.
Page 270 Section 14. CS40 - Dual Two Loop Cascade Controller Table 14-3. CS40 Dual Two Loop Cascade Controller Datapoints 3 of 7 Data- point Table Module Title and Function fault CON0 • OUT (Setpoint from Loop 1 to Loop 3) (Cont) C106 CON0 Proportional Band - Is the percent of error required to move...
Page 271 53MC5000 Process Control Station Table 14-3. CS40 Dual Two Loop Cascade Controller Datapoints 4 of 7 Data- point Table Module Title and Function fault CON 2 #1 Secondary Control Output (LOOP 3) Related Datapoints (Cont) C183 CON2 Manual Reset - It determines output valve position when the controller Loop 3 is in Auto and the error = 0.
Page 272 Section 14. CS40 - Dual Two Loop Cascade Controller 5 of 7 Table 14-3. CS40 Dual Two Loop Cascade Controller Datapoints Data- point Table Module Title and Function fault CON1 • OUT (Setpoint from Loop 2 to Loop 4) (Cont) C147 CON1 Manual Reset - It determines output valve position when the...
Page 273 53MC5000 Process Control Station Table 14-3. CS40 Dual Two Loop Cascade Controller Datapoints 6 of 7 Data- point Table Module Title and Function fault CON 3 #2 Secondary Control Output (LOOP 4) Related Datapoints (Cont) C223 CON3 Controller Span - Enter a value, that when added to the Loop 4 Control Lower Range value, will produce the Control upper range value in engineering units.
Page 274 The final value of the setpoint always appears on the units display. A zero disables setpoint slewing. Miscellaneous Datapoints (Loops 1, 2, 3, 4) A008 Unit Tagname - Assignable 10 character name, e.g., ABB MC5000. A000, CON0, Tagname - Assignable 10 character name. CON- A002,...
Page 275 53MC5000 Process Control Station NOTES: 14-14...
Page 276: Figure 15-1. Typical Cs41 Four Loop Controller Application
Section 15. CS41 - Four Loop Controller 15.0 CS41 - FOUR LOOP CONTROLLER 15.1 CS41 - FOUR LOOP CONTROLLER A four loop 53MC5000 Controller is configured at the factory for CS41 operation to provide the standard displays listed in Table 15-2 and the default datapoint settings listed in Table 15-3. As a Four Loop (PID) Controller, each loop Proportional Band is set at 100%;...
Page 277: Table 15-1. Cs41 Control Signals
53MC5000 Process Control Station 15.2 CS41 CONTROL SIGNALS Loading CS41 connects the 53MC5000 Controller function blocks for operation as four standard PID controllers. As shown in Figure 15-1, CS41 provides 24 control signals which are described in Table 15-1 as follows: Table 15-1.
Page 278 Section 15. CS41 - Four Loop Controller Table 15-1. CS41 Control Signals 2 of 3 Control Cord Rear Signal Definition Term Signal Board AO1 - Control This is the 4-20 mA output signal to drive the TB1-19 (+) 12 (+) Output Loop 2 Loop 2 final control element..
Page 279: Table 15-2. Cs41 Standard Displays
53MC5000 Process Control Station Table 15-1. CS41 Control Signals 3 of 3 Control Cord Rear Signal Definition Term Signal Board CCO2 - This contact is closed when the Loop 3 PV 6DI/4DO TB2-1 (+) CCO2+ Process Alarms value is not within Alarm Limits 1 and 2 (C175 TB2-2 (-) CC02- Loop 3...
Page 280: Figure 15-2. Cs41 Four Loop Controller Datapoints
Section 15. CS41 - Four Loop Controller AI0 - PROCESS VARIABLE LOOP 1 RELATED DATAPOINTS AI0 ENGINEERING SPAN (C256) AI0 ENGINEERING ZERO (C276) AI0 DIGITAL FILTER INDEX (B269) AI0 0-5 V INPUT (L416) AI0 SQUARE ROOT SIGNAL (L440) AIO - PROCESS VARIABLE LOOP 1 AI1 - PROCESS VARIABLE LOOP 2 AI1 - PROCESS VARIABLE LOOP 2 RELATED DATAPOINTS...
Page 281 53MC5000 Process Control Station AI4 - PROCESS VARIABLE LOOP 3 RELATED DATAPOINTS AI4 ENGINEERING SPAN (C260) AI4 ENGINEERING ZERO (C280) AI4 DIGITAL FILTER INDEX (B273) AI4 0-5 V INPUT (L420) AI4 SQUARE ROOT SIGNAL (L444) AI4 - PROCESS VARIABLE LOOP 3 AI5 - PROCESS VARIABLE LOOP 4 AI5 - PROCESS VARIABLE LOOP 4 RELATED DATAPOINTS...
Page 282 AO0 - CONTROL OUTPUT LOOP 1 RELATED DATAPOINTS MISCELLANEOUS DATAPOINTS (SHOWN IN RECTANGLES ON THE DISPLAY) AO0 0-20 mA OUTPUT (L472) MANUAL FALLBACK DISABLE (L120) UNIT TAGNAME (A008) [ABB MC5000] HARD MANUAL LIMIT (L122) CONTROL TAGNAME (A000, A002) [CON-0, OUTPUT HIGH LIMIT (C109) CON-1]...
Page 283 AO2 - CONTROL OUTPUT LOOP 3 RELATED DATAPOINTS MISCELLANEOUS DATAPOINTS (SHOWN IN RECTANGLES ON THE DISPLAY) AO2 0-20 mA OUTPUT (L474) MANUAL FALLBACK DISABLE (L168) UNIT TAGNAME (A008) [ABB MC5000] HARD MANUAL LIMIT (L170) CONTROL TAGNAME (A004, A006) [CON-0, OUTPUT HIGH LIMIT (C181) CON-1]...
Page 284: Table 15-3. Cs41 Four Loop Controller Datapoints
Section 15. CS41 - Four Loop Controller Table 15-3. CS41 Four Loop Controller Datapoints 1 of 13 Data- point Table Module Title and Function fault AI0 - Process Variable Loop 1 C256 Engineering Span - Enter a value, that when added to the Engineering Zero value, will produce an upper range value in engineering units that represents the Loop 1 PV transducer upper range signal value.
Page 285 53MC5000 Process Control Station Table 15-3. CS41 Four Loop Controller Datapoints 2 of 13 Data- point Table Module Title and Function fault AI2 - Remote Setpoint Loop 1 (Is affected by Setpoint Related Datapoints) (Cont) C112 CON1 Remote Setpoint Bias (B1) - This datapoint and Remote Setpoint Ratio (K1) allow the Remote Setpoint input to be modified by the Setpoint Generator.
Page 286 Section 15. CS41 - Four Loop Controller Table 15-3. CS41 Four Loop Controller Datapoints 3 of 13 Data- point Table Module Title and Function fault AI3 - Remote Setpoint Loop 2 (Is affected by Setpoint Related Datapoints) (Cont) C279 Engineering Zero - Enter a value that represents in engineering units the Loop 2 Remote Setpoint lower range signal value.
Page 287 53MC5000 Process Control Station Table 15-3. CS41 Four Loop Controller Datapoints 4 of 13 Data- point Table Module Title and Function fault AI5 - Process Variable Loop 4 (Cont) L421 0-5 V Input - Enter a value that matches the signal voltage range of the Loop 4 PV transducer.
Page 288 Section 15. CS41 - Four Loop Controller Table 15-3. CS41 Four Loop Controller Datapoints 5 of 13 Data- point Table Module Title and Function fault AI7 - Remote Setpoint Loop 4 (Is affected by Setpoint Related Datapoints) L187 CON3 Remote Setpoint Enable - This datapoint is controlled by CCI3.
Page 289 53MC5000 Process Control Station Table 15-3. CS41 Four Loop Controller Datapoints 6 of 13 Data- point Table Module Title and Function fault AO0 - Control Output Loop 1 (Cont) C118 CON0 Output Slew Rate - It is a rate limit applied to the output value.
Page 290 Section 15. CS41 - Four Loop Controller Table 15-3. CS41 Four Loop Controller Datapoints 7 of 13 Data- point Table Module Title and Function fault CON1 Control Loop 2 Related Datapoints C142 CON1 Proportional Band - Is the Loop 2 percent of error required to move the output full scale for proportional action.
Page 291 53MC5000 Process Control Station Table 15-3. CS41 Four Loop Controller Datapoints 8 of 13 Data- point Table Module Title and Function fault CON2 Control Loop 3 Related Datapoints (Cont) C183 CON2 Manual Reset - It determines Loop 3 output valve position when the controller is in Auto and the error = 0.
Page 292 Section 15. CS41 - Four Loop Controller Table 15-3. CS41 Four Loop Controller Datapoints 9 of 13 Data- point Table Module Title and Function fault CON3 Control Loop 4 Related Datapoints (Cont) C223 CON3 Controller Span - Enter a value, that when added to the Loop 4 Controller Lower Range value, will produce the Loop 4 control upper range value in engineering units.
Page 293 53MC5000 Process Control Station Table 15-3. CS41 Four Loop Controller Datapoints 10 of 13 Data- point Table Module Title and Function fault CCI4 - Force Fallback Loop 1 (Cont) L119 CON0 Output Track Enable - Enter a 1 into this datapoint to force the Control Output Loop 1 value to match the value in datapoint C129 whenever CCI4 has an open condition and Remote is selected with the R/L push button.
Page 294 Section 15. CS41 - Four Loop Controller Table 15-3. CS41 Four Loop Controller Datapoints 11 of 13 Data- point Table Module Title and Function fault CCI6 - Force Fallback Loop 3 (Cont) L167 CON2 Output Track Enable - Enter a 1 into this datapoint to force the Control Output Loop 3 value to match the value in datapoint C201 whenever CCI6 has an open condition and Remote is selected with the R/L push button.
Page 295 53MC5000 Process Control Station Table 15-3. CS41 Four Loop Controller Datapoints 12 of 13 Data- point Table Module Title and Function fault CCO2 - Process Alarm Loop 3 L290 CCO2 Contact Output Invert - Normally, Process Alarm Loop 3 is enabled if CCO2 is closed.
Page 296 The final value of the setpoint always appears on the units display. A zero disables setpoint slewing. Miscellaneous Datapoints (Loops 1, 2, 3, 4) A008 Unit Tagname - Assignable 10 character name, e.g., ABB MC5000. A000, CON0, Tagname - Assignable 10 character name. CON- A002,...
Page 297 53MC5000 Process Control Station NOTES: 15-22...
Page 298 Section 16. Tuning PID Parameters 16.0 TUNING PID PARAMETERS Tuning the controller is an iterative process to refine the Proportional Band (PB), Integral (also called Reset Time [TR]), and Derivative (TD) parameters of each active Control Module (CON-0 through CON-3). The number of active CON Modules is determined by the Control Strategy se- lected (e.g., CS1 - Single Loop PID Controller, would require tuning the PID parameters for only CON-0;...
Page 299: Table 16-1. Summary Information For Tuning Parameters
53MC5000 Process Control Station 16.3 DERIVATIVE ACTION (TD) Derivative action augments proportional action by responding to the rate of change of the process variable. It is used to make each controller PID loop more responsive to sudden process disturbances. The datapoints to set the Rate parameters for CON0 through CON3 are C108, C144, C180, and C216;...
Page 300: Table 16-3. Proportional Cycle Method
Section 16. Tuning PID Parameters Table 16-3. Proportional Cycle Method Step Procedure Set the process to approximately normal conditions in Manual mode. Set TR first to minimum value (0.02 minutes) for several moments, then set it to the extreme maximum (200 minutes) to lock in a fixed reset value. Set P.B.
Page 301: Figure 16-1. Typical Step Response Record
53MC5000 Process Control Station Figure 16-1. Typical Step Response Record 16-4...
Page 302: Table 17-1. Summary Information For Tuning Parameters
Section 17. EASY-TUNE 17.0 EASY-TUNE The EASY-TUNE algorithm is used to help determine the optimal tuning values for the Proportional Band (PB), Integral (TR), and Derivative (TD) parameters (called PID constants) of each Controller Module 0 through 3 (CON0-3). The datapoints for these parameters are summarized in Table 17-1 as follows: Table 17-1.
Page 303: Table 17-2. Easy-Tune Parameters
53MC5000 Process Control Station Table 17-2. EASY-TUNE Parameters Item Data- Description Default points Value L520 Enable Tuning Parameter Limits 0 - no limits checked, 1 - limits below apply C385 lowest % PB C386 highest % PB C387 lowest TR (minutes) C388 highest TR (minutes) C389...
Page 304: Table 17-3 Normal Successful Status Display
Section 17. EASY-TUNE 17.4 EASY-TUNE SEQUENCE STATUS Once initiated, the algorithm sets the controller to Manual mode. After a period of settling time, a step change in controller output is applied and the resulting process response is observed. As summarized in Tables 17-3 and 17-4, datapoint B387, EASY-TUNE Status, will numerically show the result of the EASY-TUNE algorithm.
Page 305: Figure 17-1. Easy-Tune Sequence Diagram
Figure 17-1. EASY-TUNE Sequence Diagram...
Page 306: Table 17-5. Easy-Tune Equations
Section 17. EASY-TUNE 17.5 MODIFICATIONS TO TUNING CRITERIA During EASY-TUNE sequence execution, each of the three algorithm variables: Time Constant ) are altered by 10% in the conservative direction ), Process Gain (K ), and Dead-Time (W (controller operating characteristics would be slower response, but less chance of oscillation and instability) before the tuning parameters are computed using the ITAE equations listed in Table 17-5.
Page 307: Figure 17-2. Process Step Response Curve
53MC5000 Process Control Station Note: The approximation of a process step response curve by a first order time lag plus dead-time model is done by equating their values at 0.2835 and 0.6321 fraction of the total excursion. Figure 17-2. Process Step Response Curve 17-6...
Page 308 Section 17. EASY-TUNE 17.6 ABORTING THE EASY-TUNE SEQUENCE If the EASY-TUNE sequence is active and the controller output is deliberately changed, the se- quence will be aborted. The original controller output and Manual or Auto mode will be restored. Datapoint B387, EASY-TUNE Status, will be set to 54 . If the EASY-TUNE sequence is active and datapoint L521, EASY-TUNE Abort Switch, is set to 1 , the sequence is immediately aborted.
Page 309 53MC5000 Process Control Station NOTES: 17-8...
Page 310 Section 18. Maintenance and Parts List 18.0 MAINTENANCE AND PARTS LIST RETAIN THE INSTRUMENT CALIBRATION SHEET The factory set calibration constants for the analog inputs and analog outputs are recorded on the instrument calibration sheet. This sheet should be retained in the event one or more of the constants is inadvertently changed to the wrong value and field recalibration is necessitated.
Page 311 Section 18. Maintenance and Parts List Table 18-1. Parts Replacement 1 of 4 Front Display Panel The 53MC5000B controller can be equipped with one of two display types, Low Resolution (48 x 96 pixels) and High Resolution (96 x 192 pixels). The two display types may be interchanged, provided proper procedures are followed.
Page 312: Table 18-1. Parts Replacement
Section 18. Maintenance and Parts List SW1 Location MAIN PCB ASSEMBLY 2 of 4 Table 18-1. Parts Replacement Step Procedure Replacing a 53MC5000B Hi-Res Display with a Low-Res Display Follow Steps 1-4 to remove the front display panel. Follow Steps 30-33 to remove the Main PCB. On the Main PCB, switch SW1 (Refer to the figure above for SW1 location) is used to apply power to the Low Resolution Display continuously.
Page 313 Section 18. Maintenance and Parts List 3 of 4 Table 18-1. Parts Replacement Step Procedure Continue to slide the expansion board from the cabinet. To replace the expansion board: Reconnect the expansion ribbon cable to the new expansion board J11; and slide the board fully into the cabinet. Seat the board into its socket.
Page 314 Section 18. Maintenance and Parts List 4 of 4 Table 18-1. Parts Replacement Step Procedure To replace the main PCB with power supply module: Connect the display ribbon cable to the edge connector and the expansion ribbon cable to P6. Slide the main PCB into the cabinet and seat the board into the rear terminal board socket.
Page 315 Figure 18-1. Illustrated Parts Breakdown...
Page 316: Table 18-2. Controller Parts List
The defective PCB should be carefully packaged and returned, shipping charges pre- paid, to the Repair Dept. of ABB Automation. Do not wrap PCBs in plastic, as it can cause static damage. It is suggested that the defective PCB be returned in the special bag in which the replacement module was supplied.
Page 317 Section 18. Maintenance and Parts List 2 of 3 Table 18-2. Controller Parts List Item Part Number Description 164B130U03 Power Supply - 120/220/240 V ac, 50/60 Hz 685B736U01 Power Supply - 120/220/240 V ac, 50/60 Hz, Conformal Coating 164B130U04 Power Supply - 24 V dc 685B736U02 Power Supply - 24 V dc, Conformal Coating 698B179U01...
Page 318: Table 18-3. Related Parts List
Section 18. Maintenance and Parts List 3 of 3 Table 18-2. Controller Parts List Item Part Number Description 177A128U12 0 to +120° C (10 ohms @ 25° C) (Analog Devices Inc. 5B34-C-02) 177A128U13 120 ohms ni, 0 to +300° C (Analog Devices Inc. 5B34-N-01) 177A128U14 Type J, 0 to +760°...
Page 319 Section 18. Maintenance and Parts List 2 of 2 Table 18-3. Related Parts List Part Number Description 614B836U02 Trim Collar and Spacers for Three Cases 614B836U03 Trim Collar and Spacers for Four Cases 614B836U04 Trim Collar and Spacers for Five Cases 614B836U05 Trim Collar and Spacers for Six Cases 614B836U06...
Page 320 Section 18. Maintenance and Parts List Table 18-4. Isolated Discrete I/O Modules for the 16DI/DO ITB OPTO 22 Part Number ITB Voltage Max. Input Current Input Voltage Range OPTO 22 AC Input Modules G4IDC5 5 V dc 25 mA 12-32 V ac G4IDC5G 5 V dc 25 mA...
Page 321 Automation for the calibration procedures for these option cards. 18.5 ERROR AND HARDWARE MALFUNCTION MESSAGES • ABB or F&P Logo - The controller is in FIX 0 because B00 was inadvertently set to 0 by an F-TRAN program instruction or due to Main PCB malfunction.
Page 322 Outputs reflect the contents of their associ- ated datapoints. The ABB Automation logo appears on the display. Use the same proce- dure provided in the table above (press the F3 instead of F2 ).
Page 323 Section 18. Maintenance and Parts List SI-6892 NOTES: 1. CONNECT A CURRENT METER BETWEEN PINS 1 AND 2 TO MEASURE AO0 CURRENT. 2. CONNECT A VOLTMETER BETWEEN PINS 4 AND 5 TO MEASURE AI0 VOLTAGE. 3. TO CONTROL THE VALVE FROM A CURRENT SOURCE OTHER THAN THE CONTROLLER, CONNECT A CURRENT SOURCE (0-20 mA, 0-5 V dc) BETWEEN PINS 1 AND 3.
Page 324 Section 18. Maintenance and Parts List Figure 18-3. Cord Set Connector Pin Assignments 18-15...
Page 325 Section 18. Maintenance and Parts List SC-53-1458 R0 (ITB Part Number 686B616U01) Figure 18-4. Cord Set ITB Schematic 18-16...
Page 326 Section 18. Maintenance and Parts List SC-53-1457 R1 (ITB Part Number 686B614U01) Figure 18-5. Dual Relay ITB Schematic 18-17...
Page 327 Figure 18-6. 6 Digital Input/4 Digital Output ITB Schematic...
Page 328 Figure 18-7. 16 Digital Input/ Digital Output ITB Schematic...
Page 329 Figure 18-8. Analog ITB Schematic...
Page 330 Figure 18-9. Communication ITB Schematic...
Page 331 Section 18. Maintenance and Parts List SD-53-2560 6 Digital Input/4 Digital Output (6DI/4DO) PCB Option (686B600U01) 1. This option card occupies Expansion Board slot 4 (J connectors 3 and 4). 2. It provides 6 additional Contact Closure Inputs (6 DIs) and 4 additional Contact Closure Out- puts (4 DOs).
Page 332 Section 18. Maintenance and Parts List SD-53-2608 16 Digital Input/Digital Output (16DI/DO) PCB Option (686B625U01) 1. This option card occupies Expansion Board slot 4 (J connectors 3 and 4). 2. It provides 16 additional Contact Closure Inputs (DIs) or Contact Closure Outputs (DOs) in any mix.
Page 333 Section 18. Maintenance and Parts List SD-53-2605 Single Channel Analog Input PCB Option (686B606U02) 1. This option card occupies Expansion Board slot 5 (J connectors 1 and 2). 2. It provides the ability to add Analog Input 8 (AI8). This option card requires one Group 5 Analog Device Module or equivalent that is listed in specifications Table 1-8.
Page 334 Section 18. Maintenance and Parts List SD-53-2602 Multi I/O Analog PCB Option (686B612U02) 1. This option card occupies Expansion Board slot 5 (J connectors 1 and 2). 2. This option supports the capabilities of the Single Channel Analog Input (AI8) plus it adds 4 AIs (AI4-7) and 2 AOs (AO2 and 3).
Page 335 Section 18. Maintenance and Parts List SC-53-2565 High Speed Communications PCB Option (686B599U01) 1. These option cards occupy Expansion Board slots 1 (J connector 9 and 10) and 2 (J connectors 7 and 8). The MicroLink Network B High Speed Communications PCB occupies slot 1 and the MicroLink Network A High Speed Communications PCB occupies slot 2.
Page 336 Appendix A. Discrete Output DOs APPENDIX A.0 DISCRETE OUTPUTS (DOs) The tolerance ratings for the DO output switches are provided in the specifications table of Section 1 (Table 1-1). The maximum open voltage is 30 V dc and the maximum closed current is 50 mA dc.
Page 337 Appendix A. Discrete Output DOs A.2 POWER FOR DO OPERATION If the 24 V dc supply of the controller is not already fully loaded (24 V dc, 80 mA maximum, net of internal controller requirements), it can be used as a source of power for a DO; otherwise, a sepa- rate, external 24 v dc supply must be used.
Page 338 Appendix A. Discrete Output DOs A.4 OPERATING DOs IN PARALLEL Figure A-4 illustrates two DOs connected in parallel to a single power source (controller rear termi- nal board 24V dc screw lug TB1-1 or TB1-4) so that any one of the two DOs can actuate the relay. Figure A-4..
Page 339 Appendix A. Discrete Output DOs NOTES:...
Page 340 Appendix B. Communications APPENDIX B.0 COMMUNICATIONS B.1 STANDARD COMMUNICATIONS Two digital communication channels are provided with the controller: 1) There is a configuration port that is an RS-232 serial interface. It is accessed via a 5 pin mini-DIN connector located under the pull-down door on the front panel.
Page 341 It is set to 1 for no parity protocol. No Byte L258 When set to a 1 , this datapoint disables the standard ABB Stuffing Automation communication protocol feature which inserts a 00 (NUL) byte after every 7E (SOH) that is not the beginning of a message.
Page 342 Appendix B. Communications B.1.2 PROTOCOL The Datalink protocol requires the host or SUPERVISOR-PC to initiate all transactions. There are two basic categories for all of the Datalink message types: Interrogate , which is used to read data from an addressed controller, and Change , which is used to alter a value in an addressed con- troller.
Page 343 53MC5000 Process Control Station B.1.3 MESSAGE TYPES The types of messages that are sent between the host or SUPERVISOR-PC and the Datalink net- work controller are formatted as follows: HOST OR SUPERVISOR-PC TO CONTROLLER: 1. INTERROGATE - This message requests up to 20 consecutively stored bytes, beginning at the specified memory address location of the addressed controller.
Page 344 Appendix B. Communications B.1.4 COMMUNICATION TRANSACTION EXAMPLES Transaction A Example - Host or SUPERVISOR-PC requests 9 bytes of data beginning at hexa- decimal memory address 1000 from the controller at Datalink address 03. 1. Host or SUPERVISOR-PC sends INTERROGATE message. 01111110 11100011 00001001 00000000 00010000 11111100 Command LO ADD...
Page 345 53MC5000 Process Control Station B.1.5 CALCULATING DATA ADDRESSES If communications software must be generated to accommodate unique Datalink applications re- quirements, then the controller memory address scheme must be known for proper data bit (e.g., L data type) and data byte (e.g., B, C, H, and A data types) memory location determination. Note: Numbers used in this section that are expressed in hexadecimal notation (base 16) are iden- tified with a subscript after the number.
Page 346 Appendix B. Communications Table B-3. Controller Memory Address Scheme 2 of 2 Data Base Byte Data Format Address Calculation Algorithm Type Memory Size Address Represents high precision Address = Base + (5 X Number) floating point values that have a = F00 + (5 X Number)
Page 347 53MC5000 Process Control Station B.1.6 SOFTWARE CHARACTERISTICS 1. Transparency Rule - whenever 7E hexidecimal is transmitted as anything other than SOH, a 00 byte will be inserted directly following it (byte stuffing). 2. All transactions are initiated by the Host or SUPERVISOR-PC. 3.
Page 348 Appendix B. Communications The Network D Node List is as follows: Table B-5. Network D Node List Datapoint Code Device Address* B608 Assignable 0-8 B609 Assignable 0-8 B610 Assignable 0-8 B611 Assignable 0-8 B612 Assignable 0-8 B613 Assignable 0-8 B614 Assignable 0-8 B615 Assignable 0-8...
Page 349 53MC5000 Process Control Station B.1.9 INITIALIZATION MESSAGE If datapoints A188 and A189 are configured to NON-NULL values, their contents will be transmitted onto the Datalink network at reset/power-up. Prior to transmitting, a delay based on the unit’s in- strument address is observed. There is a one second delay between the transmission of datapoint A188 and datapoint A189 contents.
Page 350 Appendix C. Remote Keypad APPENDIX C.0 REMOTE KEYPAD C.1 REMOTE KEYPAD Support for a remote keypad, that has the same functions as the 10 push buttons on the front dis- play panel, is activated when datapoint L72 (Remote Keypad Enable [RMTK]) is set to a 1 . Key- pad entries can be made by either the front display panel push buttons or remotely via 10 normally open push buttons mounted on a board that is wired to the 6DI/4DO ITB.
Page 351 53MC5000 Process Control Station NOTES:...
Page 352 Appendix D. Database APPENDIX D.0 DATABASE The database contains six datapoint types. Each datapoint type represents a specific data format: whole integers, alphanumeric text strings, etc. The datapoint types are defined in Table D-1; the paste-up configuration tables are repeated in abbreviated form (no definitions) in Tables D-2 through D-13;...
Page 353 53MC5000 Process Control Station Table D-2. Analog Input Modules Name Atom Default Analog Input H000 H001 H002 H003 H004 H005 H006 H007 H008 Engineering Span SPAN C256 C257 C258 C259 C260 C261 C262 C263 C264 100/0 Engineering Zero ZERO C276 C277 C278 C279 C280 C281 C282 C283 C284 Digital Filter Index DFILT B269 B270 B271 B272 B273 B274 B275 B276 B277 0-5 V Input...
Page 354 Appendix D. Database Table D-5. Discrete Output Modules Name Atom Default Discrete Output L024 L025 L026 L027 L028 L029 L030 L031 L032 Discrete Output OINV L288 L289 L290 L291 L292 L293 L294 L295 L296 Invert Tag Name A280 A281 A282 A283 A284 A285 A286 A287 A288 Name Atom Default...
Page 355 53MC5000 Process Control Station Table D-7. Controller (CON) Modules 1 of 2 Page * Name Atom CON0 CON1 CON2 CON3 Default Control Tagname A000 A002 A004 A006 CON-0/1/2/3 Controller Span C115 C151 C187 C223 Controller Lower Range C116 C152 C188 C224 B336 = 2, General Trend Rate...
Page 356 Appendix D. Database Table D-7. Controller (CON) Modules 2 of 2 Page * Name Atom CON0 CON1 CON2 CON3 Default Auto Switch L112 L136 L160 L184 Remote Switch L113 L137 L161 L185 Auto Enable L114 L138 L162 L186 Switches Remote Setpoint Enable L115 L139 L163...
Page 357 53MC5000 Process Control Station Table D-8. Status Display Modules 1 of 2 Page * Name Atom SDT0 SDT1 Default Status Module Title A054 A063 SDT0 , SDT1 Point 1 Name A055 A064 SDT0 = A, SDT1 = I Point 2 Name A056 A065 SDT0 = B, SDT1 = J...
Page 358 Appendix D. Database Table D-8. Status Display Modules 2 of 2 Page * Name Atom SDT0 SDT1 Default SDT State 5 L341 L349 SDT State 6 L342 L350 SDT State 7 L343 L351 SDT Alarm Acknowledge 0 L384 L392 SDT Alarm Acknowledge 1 L385 L393 SDT Alarm Acknowledge 2...
Page 359 53MC5000 Process Control Station Table D-10. Trend Modules Name Atom Default Trend Rate B355 B358 B361 B364 B367 B370 B373 B376 Trend Mode B356 B359 B362 B365 B368 B371 B374 B377 Trend Height B357 B360 B363 B366 B369 B372 B375 B378 Trend Zero C302 C304 C306 C308 C310 C312 C314 C316 Trend Span...
Page 360 Appendix D. Database Table D-13. System Module Page * Name Atom Datapoint Default Unit Tag Name A008 MC5000 Function Index B000 Scan Index SCAN B003 Execute Background Program BACK B008 Background Scan Index BSCAN B006 Link List Load B016 Forced Output B333 Power Up PWRUP...
Page 361 53MC5000 Process Control Station Table D-13. System Module Page * Name Atom Datapoint Default Scan File Overrun Counter B004 Background Overrun Counter BOVR B007 A188 NULL Initialization Message A189 NULL Display List B021 to B084 SLT1 B095 Expansion Board Slots 1 through 5 through Population Identification Codes SLT5...
Page 362 Appendix D. Database Table D-14. Database - L Type Datapoints 1 of 6 Data- Name Module Atom Default Table point L000 Discrete Input 0 (Standard) L001 Discrete Input 1 (Standard) L002- Discrete Inputs 2 through 17 DI2- L017 (Optional) DI17 L018- Discrete Inputs 18 through 23 DI18-...
Page 363 53MC5000 Process Control Station Table D-14. Database - L Type Datapoints 2 of 6 Data- Name Module Atom Default Table point L074 User Log Enable L075 Counter Mode CMODE System 5-14 L076 HiRes Disable L077 Display FTran Control L078 SDT0 Process Alarm SPA0 L079 SDT1 Process Alarm...
Page 364 Appendix D. Database Table D-14. Database - L Type Datapoints 3 of 6 Data- Name Module Atom Default Table point L138 Auto Enable L139 Remote Setpoint Enable L140 Setpoint Track Switch SWSPT1 L141 Output Track Switch SWOVT1 L142 Setpoint Track Enable STE1 L143 Output Track Enable...
Page 365 53MC5000 Process Control Station Table D-14. Database - L Type Datapoints 4 of 6 Data- Name Module Atom Default Table point L180 Remote Status RMT3 L181 Reverse Valve RSV3 L182 Alarm A Active PA13 L183 Alarm B Active PA23 L184 Auto Switch SWA3 L185...
Page 366 Appendix D. Database Table D-14. Database - L Type Datapoints 5 of 6 Data- Name Module Atom Default Table point L266- DI2 through DI17 Discrete Input IINV2- L281 Invert (Optional) IINV17 L282- DI18 through DI23 Discrete Input IINV18- L287 Invert (Optional) IINV23 L288 DO0 Discrete Output Invert...
Page 367 53MC5000 Process Control Station Table D-14. Database - L Type Datapoints 6 of 6 Data- Name Module Atom Default Table point L436- Reserved L439 L440- AI0 through AI3 Square Root Signal SQRT0- L443 (Standard) SQRT3 L444- AI4 through AI8 Square Root Signal SQRT4- L448 (Optional)
Page 368 Appendix D. Database Table D-15. Database - B Type Datapoints 1 of 6 Data- Name Module Atom Default Table point B000 Function Index B001 Datalink Address B002 Datalink Baud Rate Index B003 Scan Index SCAN System 5-14 B004 Scan File Overrun Counter B005 Display Program DSPL...
Page 369 53MC5000 Process Control Station Table D-15. Database - B Type Datapoints 2 of 6 Data- Name Module Atom Default Table point B261 RTC - Month of the Year MONTH System 5-14 B262 RTC - Year YEAR B263 AI0 Calibrate Zero CIZ0 B264 AI1 Calibrate Zero...
Page 370 Appendix D. Database Table D-15. Database - B Type Datapoints 3 of 6 Data- Name Module Atom Default Table point B334 Last Control Strategy Loaded B335 Alarm Mode AIX0 B336 Trend Rate CTR0 Controller 0 B337 Trend Mode CTM0 B338 Setpoint Mode SPM0 B339...
Page 371 53MC5000 Process Control Station Table D-15. Database - B Type Datapoints 4 of 6 Data- Name Module Atom Default Table point B376 Rate TRR7 Trend 7 5-12 B377 Mode TRM7 B378 Height TRH7 B379 Database Identifier Product Identifier (0 = 53MC5000, B380 1 = 53SL5100A, 2 = 53IT5100A, 3 = 53ML5100A)
Page 372 Appendix D. Database Table D-15. Database - B Type Datapoints 5 of 6 Data- Name Module Atom Default Table point B423 Task 23 Scan SCAN23 B424 Task 0 Mode MODE0 B425 Task 1 Mode MODE1 B426 Task 2 Mode MODE2 B427 Task 3 Mode MODE3...
Page 373 53MC5000 Process Control Station Table D-15. Database - B Type Datapoints 6 of 6 Data- Name Module Atom Default Table point B664- NET C Data B687 B688- API Control B695 B696- API B Data B703 B704- Reserved B767 D-22...
Page 374 Appendix D. Database Table D-16. Database - C Type Datapoints 1 of 7 Data- Name Module Atom Default Table point C000 Analog Output 0 C001 Analog Output 1 C002 Analog Output 2 (Optional) C003 Analog Output 3 (Optional) C004- Analog Outputs (Optional) C017 C018 Reserved...
Page 375 53MC5000 Process Control Station Table D-16. Database - C Type Datapoints 2 of 7 Data- Name Module Atom Default Table point C100 Process Variable C101 Setpoint C102 Output OUT0 C103 Alarm Limit 1 PL10 C104 Alarm Limit 2 PL20 C105 Alarm Dead Band ADB0 C106...
Page 376 Appendix D. Database Table D-16. Database - C Type Datapoints 3 of 7 Data- Name Module Atom Default Table point C146 Output Low Limit C147 Manual Reset C148 Remote SP Bias C149 Remote SP Ratio C150 Control Zone C151 Controller Span C152 Controller Lower Range ILR1...
Page 377 53MC5000 Process Control Station Table D-16. Database - C Type Datapoints 4 of 7 Data- Name Module Atom Default Table point C192 Remote Setpoint RSP2 C193 Deviation C194 Feed Forward C195 Control Output Controller 2 C196 Partial Output Term C197 Setpoint High Limit C198 Setpoint Low Limit...
Page 378 Appendix D. Database Table D-16. Database - C Type Datapoints 5 of 7 Data- Name Module Atom Default Table point C238- Reserved C243 C244- BCTEMP Reserved Temporaries C249 1 - 6 C250- FCTEMP Reserved Temporaries C255 1 - 6 C256 AI0 Engineering Span SPAN0 C257...
Page 379 53MC5000 Process Control Station Table D-16. Database - C Type Datapoints 6 of 7 Data- Name Module Atom Default Table point C311 Trend 4 Span TRS4 C312 Trend 5 Zero TRZ5 C313 Trend 5 Span TRS5 Trend 5-12 C314 Trend 6 Zero TRZ6 C315 Trend 6 Span...
Page 380 Appendix D. Database Table D-16. Database - C Type Datapoints 7 of 7 Data- Name Module Atom Default Table point C390 Highest TD Minutes Estimated Tp Time Constant C391 Seconds EASY- C392 Estimated Kp Process Gain 17-2 TUNE C393 Estimated Wp Dead Time Seconds C394 ITAE PB Result C395...
Page 381 53MC5000 Process Control Station Table D-17. Database - H Type Datapoints 1 of 2 Data- Name Module Atom Default Table point H000 Analog Input 0 (Standard) H001 Analog Input 1 (Standard) H002 Analog Input 2 (Standard) H003 Analog Input 3 (Standard) H004 Analog Input 4 (Optional) H005...
Page 382 Appendix D. Database Table D-17. Database - H Type Datapoints 2 of 2 Data- Name Module Atom Default Table point H051 Totalizer 3 Rollover Value TMM3 H052 Totalizer 4 Rollover Value TMM4 Totalizer 5-13 H053 Totalizer 5 Rollover Value TMM5 H054 Totalizer 6 Rollover Value TMM6...
Page 383 53MC5000 Process Control Station Table D-18. Database - A Type Datapoints 1 of 6 Data- Name Module Atom Default Table point A000 Tag Name CON0 Controller-0 A001 Engineering Units CON0 A002 Tag Name CON1 Controller-1 A003 Engineering Units CON1 A004 Tag Name CON2 Controller-2...
Page 384 Appendix D. Database Table D-18. Database - A Type Datapoints 2 of 6 Data- Name Module Atom Default Table point A054 Status Module 0 Title SDT0 A055 Point 1 Name, Module 0 STA0 A056 Point 2 Name, Module 0 STB0 A057 Point 3 Name, Module 0 STC0...
Page 385 53MC5000 Process Control Station Table D-18. Database - A Type Datapoints 3 of 6 Data- Name Module Atom Default Table point A100 Totalizer 4 Tag Name A101 Totalizer 4 Engineering Units A102 Totalizer 5 Tag Name Totalizer 5-13 A103 Totalizer 5 Engineering Units A104 Totalizer 6 Tag Name A105...
Page 386 Appendix D. Database Table D-18. Database - A Type Datapoints 4 of 6 Data- Name Module Atom Default Table point A154 Remote Point Task 13 External I/O RPT13 A155 A156 Remote Point Task 14 External I/O RPT14 A157 A158 Remote Point Task 15 External I/O RPT15 A159...
Page 387 53MC5000 Process Control Station Table D-18. Database - A Type Datapoints 5 of 6 Data- Name Module Atom Default Table point A244 AO0 Tag Name A245 AO1 Tag Name A246 AO2 Tag Name A247 AO3 Tag Name A248- AO Tag Names A261 A262 DI0 Tag Name...
Page 388 Appendix D. Database Table D-18. Database - A Type Datapoints 6 of 6 Data- Name Module Atom Default Table point A298 AI0 Engineering Units A299 AI1 Engineering Units A300 AI2 Engineering Units A301 AI3 Engineering Units A302 AI4 Engineering Units A303 AI5 Engineering Units A304...
Page 389 53MC5000 Process Control Station Table D-19. Database - F Type Datapoints 1 of 2 Data- Name Module Atom Default Table point F084 Parameter Mod 0 Point 1 Designator PDA0 C106 F085 Parameter Mod 0 Point 2 Designator PDB0 C107 F086 Parameter Mod 0 Point 3 Designator PDC0 C108...
Page 390 Appendix D. Database Table D-19. Database - F Type Datapoints 2 of 2 Data- Name Module Atom Default Table point F252- FFTEMP Reserved Temporaries F255 1 - 4 F352 Local Point 0 LPT0 F353 Local Point 1 LPT1 F354 Local Point 2 LPT2 F355 Local Point 3...
Page 391 MODULAR CONTROLLER QUICK START APPENDIX E.0 - FM APPROVAL The following listed equipment is Factory Mutual approved as: Nonincendive for use in Class I, Division 2, Group A, B, C & D locations, Temperature Code T3C, C. Temperature Code T3C means that the highest component surface temperature at maximum line and load conditions, does not exceed 160 C (320 F) based on an ambient temperature of 40...
Page 392 MODULAR CONTROLLER QUICK START APPROVED OPTIONS The following optional accessories as listed in Chapter 1.0 of the Instruction Manual are suitable for use in Division 2. • 6DI/4DO, Contact Closure Input (CCI), Contact Closure Output (CCO). • Dual Relay ITB, CCO. WARNING For use in Division 2 locations, the energy to relay contacts 8 and 11 must be limited to <3 VA, <28 V and <250 mA, resistive...
Page 393 MODULAR CONTROLLER QUICK START APPROVED OPTIONS (cont’d) • Single Channel Analog Input Option. • Multi-Channel Analog I/O Option. • 5Bxx Group of mV, Voltage, Current, RTD and Thermocouple Input Isolation Modules. • SCADA Adapter ITB. NON-APPROVED OPTIONS The Hand Held Configurer (HHC) (Discussed in Chapter 3.0 of the 53MC5000 Instruction Manual) is a portable terminal designed to interface with the 53MC5000 through the "Configuration Port"...
Page 394 MODULAR CONTROLLER QUICK START INSTALLATION DIAGRAMS A copy of each of the following interconnection diagrams is included in this Appendix. In Class I, Division 2 installations these drawings shall be used in place of the installation drawings provided in the 53MC5000 Instruction Manual and 53MC5000 Quick Start Installation Guide. ID-53-1592 Installation Diagram, Standard Rear Terminal Board and Expansion Rear Terminal Board...
Page 395 MODULAR CONTROLLER QUICK START LITHIUM BATTERY HANDLING PRECAUTIONS ABB Automation 167B024U01 Part. No. Manufacturer: Eagel Picher Industries, Inc. Box 130 Bethel Road Seneca, MO 64865 Part Number: LTC-7P Type: Inorganic, Liquid Lithium Thionyl Chloride Voltage: Capacity: 750 mAh Storage Temp.: C (302 Operating Temp.:...
Page 406 The Company’s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. © 2000 ABB Automation Inc. Printed in USA ABB Automation Inc. ABB Instrumentation Ltd ABB Instrumentation S.p.A ABB Automation Products GmbH 125 East County Line Road Howard Road, St.

ABB ControlIT 53MC5000 Instruction Manual

1 Introduction

2 Installation

3 Product Description

4 Operator Displays

5 Configuration Parameters

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