Champion 100883 Operator's Manual
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Champion 100883 Operator's Manual

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OPERATOR'S MANUAL
MODEL #100883
27 TON LOg SPLiTTER
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
READ AND SAVE THiS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Made in China - REV 20200704
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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  • Page 1 This manual should remain with the product. Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Made in China - REV 20200704 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TAbLE Of CONTENTS 100883 - 27 TON LOg SPLiTTER TAbLE Of CONTENTS Maintenance ..........Cleaning the Log splitter ......... introduction ........... Changing the Engine Oil .........

  • Page 3: Introduction

    100883 - 27 TON LOg SPLiTTER iNTRODUCTiON SAfETY DEfiNiTiONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers. The safety symbols, and their explanations, products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    SAfETY iNSTRUCTiONS 100883 - 27 TON LOg SPLiTTER iMPORTANT SAfETY iNSTRUCTiONS WARNiNg  Operation of this equipment may create sparks that can start DANgER  fires around dry vegetation. Log splitter engine exhaust contains carbon monoxide, A spark arrestor may be required. The operator should contact a colorless, odorless, poison gas.
  • Page 5 SAfETY iNSTRUCTiONS 100883 - 27 TON LOg SPLiTTER WARNiNg CAUTiON   Operator Work Zone Area Parts of the hydraulic circuit (cylinder, pump, valve-body, hoses) can become very hot during operation. Keep work zone clear of debris while working to ensure safe footing.

  • Page 6: Fuel Safety

    SAfETY iNSTRUCTiONS 100883 - 27 TON LOg SPLiTTER fuel Safety When transporting or servicing the log splitter: Make certain that the fuel valve is in the OFF position, the gasoline DANgER  tank is empty. GaSOLINE aND GaSOLINE VaPORS aRE hIGhLY Disconnect the spark plug wire.

  • Page 7: Preparation

    SAfETY iNSTRUCTiONS 100883 - 27 TON LOg SPLiTTER 8. Keep the operator zone and adjacent area clear for safe, 2. Be sure to confirm all hose connections and hose clamps are secure footing. tight before each use. It is possible for connections to vibrate loose over time.

  • Page 8: Safety And Dataplate Labels

    ESSENCE SANS PLOM SEULEMENT. Indice d’octane minimal de This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for 87. Maximum 10 % d'éthanol. outside parties without the explicit consent of Champion Power Equipment.

  • Page 9: Safety Symbols

    SAfETY iNSTRUCTiONS 100883 - 27 TON LOg SPLiTTER Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 10 SAfETY iNSTRUCTiONS 100883 - 27 TON LOg SPLiTTER SYmBOL mEaNING Always keep feet away from the wedge and the ram. Moving parts can crush or cut. hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface Open Flame alert.

  • Page 11: Operation Symbols

    1. Turn the fuel valve to the “OFF” position. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 12: Controls And Features

    CONTROLS AND fEATURES 100883 - 27 TON LOg SPLiTTER CONTROLS AND fEATURES Read this operator’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Log Splitter 1.

  • Page 13: Engine

    CONTROLS AND fEATURES 100883 - 27 TON LOg SPLiTTER Engine 1. muffler 7. Oil Drain Bolt – Used to drain the oil from the engine. 2. air Filter – Protects the engine by filtering dust and debris 8. Oil Fill Cap/Dipstick – Used to check and fill oil level.

  • Page 14: Parts Included

    CONTROLS AND fEATURES 100883 - 27 TON LOg SPLiTTER Parts included hardware Part Part Qty. hardware Needed Tool Needed Qty. Bolt M10 × 25 1× 16mm wrench or socket Nut M10 1× 17mm wrench Fenders Lock Washer Flat Washer Castle Nut 1×...

  • Page 15: Assembly

    ASSEMbLY 100883 - 27 TON LOg SPLiTTER ASSEMbLY Your log splitter is requires some assembly. If you have any questions regarding the assembly of your log splitter, call our help line at 1-877-338-0999. Please have your serial number and model number available.

  • Page 16: Install The Beam

    ASSEMbLY 100883 - 27 TON LOg SPLiTTER 2. Attach the tow bar to the bracket on top of the hydraulic WARNiNg  oil tank with two M12 × 85 bolts and M12 lock nuts and washers. The beam is extremely heavy and should only be handled with 2 or more people.

  • Page 17: Install The Engine

    ASSEMbLY 100883 - 27 TON LOg SPLiTTER 6) install the Engine NOTiCE  1. Place the engine on the engine mounting platform with the Some hoses may be preassembled by the factory, check your recoil cover facing outward towards the wheel and align hoses per below instructions to ensure proper assembly.

  • Page 18: Install The Log Catchers

    ASSEMbLY 100883 - 27 TON LOg SPLiTTER high Pressure hydraulic hose 2. Place M10 flat washers (25) and M10 lock washers (75) onto the four M10 × 20 bolts (76) and thread them through the 2. Place the provided o-ring (D) into the pump outlet fitting holes on the log catcher and into the holes on the splitter (E) as shown.

  • Page 19: Install The Operator's Manual Storage Tube

    ASSEMbLY 100883 - 27 TON LOg SPLiTTER 9) install the Operator’s Manual Storage Tube NOTiCE  1. Align the three holes on the owner’s manual storage tube Once oil has been added, a visual check should show oil about with the three holes on the tow bar (engine side) with the 1-2 threads from running out of the fill hole.

  • Page 20: Add Fuel

    ASSEMbLY 100883 - 27 TON LOg SPLiTTER Add fuel CAUTiON  1. Use clean, fresh, regular unleaded gasoline with a minimum Use regular unleaded gasoline with a minimum octane rating octane rating of 87 and an ethanol content of less than 10% of 87 and an ethanol content of less than 10% by volume.

  • Page 21: Add Hydraulic Oil

    OPERATiON 100883 - 27 TON LOg SPLiTTER OPERATiON Add Hydraulic Oil 1. Make sure the log splitter is on a flat, level surface. before Each Use inspect the Log Splitter 2. Remove the oil plug from the oil tank. (A) 1.

  • Page 22: Towing Log Splitter Safety

    OPERATiON 100883 - 27 TON LOg SPLiTTER 3. Pull out the spring loaded “Quick-Lock” pin and rotate it around to the 9 o’clock position around the lip on the beam to Towing Log Splitter Safety secure it in the vertical position.

  • Page 23: Starting The Engine

    OPERATiON 100883 - 27 TON LOg SPLiTTER Starting the Engine VERTICaL OPERaTING POSITION 1. Make certain the log splitter is on a flat, level surface. 2. Move the choke lever to the “CHOKE” position. WARNiNg  ALWAYS use the log splitter for its intended use. The log splitter should only be used to split wood logs, length wise with the grain.

  • Page 24: Stopping The Engine

    OPERATiON 100883 - 27 TON LOg SPLiTTER 5. As engine warms up, move the choke lever to the “RUN” Under normal operation: position. 1. Turn the fuel valve to the “OFF” position. NOTiCE  Keep choke lever in “CHOKE” position for 2 pulls of the recoil starter.

  • Page 25: Operation At High Altitude

    MAiNTENANCE 100883 - 27 TON LOg SPLiTTER 4. Load a log onto the beam against the end plate WARNiNg  (MAX LOG LENGTH – 23.8 in. [60.3 cm]). Operation using the alternative main jet at elevations lower 5. Make sure all limbs are clear of crush zones.

  • Page 26: Changing The Engine Oil

    MAiNTENANCE 100883 - 27 TON LOg SPLiTTER Clear the debris from the beam, wedge and endplate. Use a damp cloth to clean exterior surfaces of the engine and log SPARK PLUG GAP splitter. Use a soft bristle brush to remove excess dirt and oil.

  • Page 27: Changing The Hydraulic Oil

    Install a new hydraulic oil filter each time the hydraulic oil is changed. Refer to Specifications for a list of compatible replacement filters or call Champion Power Equipment at 1-877-338-0999 1. Begin with the cylinder retracted and the engine “OFF.” to order a replacement OEM filter.

  • Page 28: Storage

    STORAgE 100883 - 27 TON LOg SPLiTTER Engines Stored for Over 30 Days EVERY YEaR 1. Add a properly formulated fuel stabilizer to the tank. — Inspect wheel bearings and repack bearing grease as needed. 2. Run the engine for a few minutes so the treated fuel cycles through the fuel system and carburetor.

  • Page 29: Specifications

    SPECifiCATiONS 100883 - 27 TON LOg SPLiTTER SPECifiCATiONS Oil Specifications DO NOT OVERFILL. Log Splitter Specifications Type ..........See chart below Ram Force ........... .

  • Page 30: Fuel Specifications

    SPECifiCATiONS 100883 - 27 TON LOg SPLiTTER fuel Specifications Use regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of less than 10% by volume. DO NOT USE E15 or E85. DO NOT OVERFILL. Gasoline Capacity ..

  • Page 31: Parts Diagram

    SPECifiCATiONS 100883 - 27 TON LOg SPLiTTER Parts Diagram...

  • Page 32: Parts List

    SPECifiCATiONS 100883 - 27 TON LOg SPLiTTER Parts List Part Number Description Part Number Description 38 G6170-2000-M8 PMJ27B-02-00 Beam Nut M8 G5782- 39 G77-2000-M6-10 Screw M6×10 Bolt M12×75(12.9) 2000-M12-75 40 PMJ22G-26 Gear Pump Connector PMJ27B-03 Wedge Slide ASME-B18.2.1- G95-2000-12 Washer Ø12 Bolt 5/16 in.-24×1 in.
  • Page 33 SPECifiCATiONS 100883 - 27 TON LOg SPLiTTER Part Number Description 74 G889.1-2000-M10 Lock Nut M10 75 G93-1987-10 Lock Washer Ø10 G5781- Bolt M10×20 2000-M10-20 77 G889.1-2000-M8 Lock Nut M8 78 GJY12-3 R Pin 79 PMJ25M-31 Short Log Catcher, Yellow 80 PMJ25Y-18...

  • Page 34: Engine Parts Diagram

    SPECifiCATiONS 100883 - 27 TON LOg SPLiTTER Engine Parts Diagram...

  • Page 35: Engine Parts List

    SPECifiCATiONS 100883 - 27 TON LOg SPLiTTER Engine Parts List Part Number Description Part Number Description 33 90547-0205-00 Hexagon Flange Bolt, Bearing 90001-0612-0101 M6 × 12, Blue White Zinc Engine oil Sensor, W/O 34 37060-Z010120-0001 Cylinder Head Cover 12410-Z440110-0001 Subassembly, Blue White...
  • Page 36 SPECifiCATiONS 100883 - 27 TON LOg SPLiTTER Part Number Description Part Number Description 62 90684-Z010410-0001 Clip Fuel Tank Oil Outlet 92 16680-Z010210-0000 Subassembly Lower Shield, Blue White 63 19340-Z010510-LS01 93 90740-Z010510-00A1 Zinc Clamp Hexagon Flange Bolt, Fuel Pipe, 64 90001-0616-01 94 90686-Z010710-00M1 M6 ×...

  • Page 37: Troubleshooting

    TROUbLESHOOTiNg 100883 - 27 TON LOg SPLiTTER TROUbLESHOOTiNg Problem Cause Solution No fuel Add fuel Engine will not start Faulty spark plug Replace spark plug Unit loaded during startup Remove load from unit Fill crankcase to the proper level Low oil level...

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