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CoeLux 45 HC P Series Instructions And Warnings For Assembly And Installation

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CoeLux S.r.l.
Via Cavour, 2
22074 Lomazzo – Como - Italy
Tel. +39 0236714394
www.coelux.com
Lighting equipment
®
CoeLux
45 HC
CoeLux 45 HC_P
CoeLux 45 HC_P_M
Instructions and warnings
for assembly
and installation

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  • Page 1 CoeLux S.r.l. Via Cavour, 2 22074 Lomazzo – Como - Italy Tel. +39 0236714394 www.coelux.com Lighting equipment ® CoeLux 45 HC CoeLux 45 HC_P CoeLux 45 HC_P_M Instructions and warnings for assembly and installation...

  • Page 2: Table Of Contents

    STEP 2 ..........................24 6.2.3 STEP 3 ..........................25 6.2.4 STEP 4 ..........................26 6.2.5 STEP 5 ..........................27 6.2.6 STEP 6 ..........................28 Instructions to assemble and install Edition E0 Page 2 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 3 FIELD OF APPLICATION ....................... 63 9.2.3 TERMS AND DEFINITIONS ....................63 9.2.4 CASE STUDIES ........................64 10 CONTACTS..................69 11 COPYRIGHT ..................69 Instructions to assemble and install Edition E0 Page 3 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 4: Introduction

    COMMERCIAL NAMES CoeLux HE: this refers to the High End product family. 45 HC Systems: this refers to the CoeLux HE product sub-family, consisting of CoeLux® 45 HC, CoeLux 45 HC_P and CoeLux 45 HC_P_M. Instructions to assemble and install...

  • Page 5: Units Of Measurement

    Capable of operating on live parts inside electrical cabinets and junction boxes. Qualified Technician or Technician qualified by CoeLux s.r.l. to carry out Operator operations of extraordinary maintenance, even under special conditions. He possesses mechanical and/or electrical and/or electronic skills, depending on the case.

  • Page 6: Product Specifications

    (not all products), even in a completely closed space. They consist of a LED light source, glass optical components and a CoeLux® plastic plate, all housed in a single, metal structure.
  • Page 7 (Tab. 3). They can also be installed on surfaces which are normally inflammable. For all technical lighting data, please refer to the product technical sheet. Contact CoeLux S.r.l to receive it directly or to receive further product details and clarifications.

  • Page 8: General Safety Warnings

    CoeLux S.r.l. will not be held liable for the incorrect installation and/or assembly or which does not comply with what is described in the installation manual.

  • Page 9: Operations To Avoid

    • If you have any further questions, please do not hesitate to contact CoeLux S.r.l (see last page in this manual). 2.2.1 OPERATIONS TO AVOID •...

  • Page 10: Unpacking

    Proceed to carry out a careful, scrupulous, general check to identify any damage to the unit during transport. All damage must be immediately notified in writing to the haulier and the manufacturer. Do not continue to unpack until you are authorised to do so by CoeLux S.r.l. Proceed to assemble as indicated in Chapter 4.

  • Page 11: Pre-Installation

    The guarantee is not valid and CoeLux declines any liability for any damage which may arise, if this instruction is breached.

  • Page 12: Tools Required, But Not Supplied For Installation

    With bits for 13 mm clutch worker. nuts and 10 mm screws (Phillips). Suction cups to handle the mirrors. Vacuum cleaner Electrical plug and socket adapters Instructions to assemble and install Edition E0 Page 12 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 13 20 cm long Fixed, tube, 1 set. Specifically 10 scaffolders spanner and 13 mm. Allen keys. 1 set. Specifically 4 and 5 mm. Instructions to assemble and install Edition E0 Page 13 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 14 Anti-mould acrylic transparent silicone silicone cartridge Electric extension At least 1 Triple-pole, 25 m-long cable Insulation tape At least 1 Black Battery torch Instructions to assemble and install Edition E0 Page 14 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 15 Please read Chapter 7 ASSEMBLY. Lifting device, suitable Lift trolley for the work load (300 kg). Hoist Tab. 4 Tools required, but not supplied Instructions to assemble and install Edition E0 Page 15 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 16: Fastening System

    4.2. CAUTION: If you do not use the CoeLux installation kit, the installer will be responsible for the structural certification of the suspension system. CoeLux S.r.l. declines any liability for the use of any alternative suspension system to the one offered.

  • Page 17: Installation Kit

    CoeLux declines any responsibility for any breach of the instructions and warnings listed here. The installation kit supplied by CoeLux S.r.l. consists of: 4 L-plates to fasten to the ceiling via 2 anchor points (PN 73-00153-01) 4 M12 1500 mm threaded bars.
  • Page 18 M12 bar (adjustable) with 11 mm [73-00156-01] fastening hole [73-00156-01] Fig. 4 Recommended anchor system - Fastening of L-shaped profiles and threaded bars Instructions to assemble and install Edition E0 Page 18 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 19: Initial Cleaning

    It is of fundamental importance during the assembly phase to take great care to avoid contaminating each component. Dust deposits on internal surfaces, dirt on the CoeLux® panel or on the optical parts, for example, could prevent the product from performing at its best. Regular cleaning is essential to maintain the performance of the equipment (please read paragraph 7 MAINTENANCE).
  • Page 20 CAUTION: Incorrect cleaning could cause irreparable scratches on the optical surfaces. If the surface is damaged, stop installation and contact CoeLux S.r.l to request a new replacement part. When assembly is complete, any visible dirt must be removed from all the internal, metal parts, from the optical outlet and from the ventilation holes of the LED projector.

  • Page 21: Assembly

    ASSEMBLY WARNING! Only CoeLux S.r.l. qualified personnel can assemble the system. The 45 HC systems must be assembled according to the instructions given in Chapter 5 INITIAL CLEANING. The following figure shows an exploded diagram of the structure of the 45 HC systems and gives the names of the main parts.

  • Page 22: Assembly Procedure

    CoeLux® panel must be opened only when they have to be assembled: the mirrors in Step 10 and 11, and the CoeLux® panel in Step 3. The folded part of the metal sheets must always lie outside the box.

  • Page 23: Assembly Sequence

    (approximately 45 cm) while it is being assembled to facilitate assembly operations. The picture below shows an example of a support structure which CoeLux S.r.l. can supply on request. It also gives the optimum distances to support the entire assembled equipment, even though during assembly these supports have to be moved gradually beneath the box.

  • Page 24: Step 2

    STEP 2 Use the screws and M8 nuts supplied (for this size of bolts we advise using a 20 Nm tightening torque) to assemble the lower panels [1] (CoeLux® PN 73-00001-01), [2] (PN 73-00002-01), [3] (PN 73-00003-01) and [4] (PN 73-00004-01).

  • Page 25: Step 3

    Figure 6. Take care the transparent strip of silicone on the CoeLux® panel is invisible. Then, place the CoeLux® panel [6] (PN 03-00001-01) on the edge with the silicone, so it is sealed and place the two pieces assembled in a dust-free area (even outside the clean chamber, but covered with a polyethylene sheet and ensuring it remains untouched) for at least two hours to allow the silicone to dry.

  • Page 26: Step 4

    4 closing caps [10] (PN 73-00010-01). Fig. 11 Installation sequence - Step 4 Fig. 12 Installation sequence - Step 4 Instructions to assemble and install Edition E0 Page 26 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 27: Step 5

    [14] (PN 73-00014-01) and fasten it on to the vertical panels ([8], [9]), and to the large, upper panel [13] (PN 73-00013-01). Fig. 13 Installation sequence - Step 5 Fig. 14 Installation sequence - Step 5 Instructions to assemble and install Edition E0 Page 27 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 28: Step 6

    The folded edges [16A] of the vertical divider [16] (PN 73-00016-01) must be inserted inside the already assembled panels, i.e. towards the CoeLux® panel aperture. Check the lip seals [18] (PN 36-00001-01) are present on both sides facing upwards. Use the screws and M8 nuts supplied to assemble the lower panel [17] (PN 73-00017-01) and fasten it on to the other lower panel [4].
  • Page 29 Fig. 16 Installation sequence - Step 6 Instructions to assemble and install Edition E0 Page 29 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 30: Step 7

    [19] (PN 73-00019-01) and [21] (PN 73-00021-01). Fig. 17 Installation sequence - Step 7 Fig. 18 Installation sequence - Step 7 Instructions to assemble and install Edition E0 Page 30 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 31: Step 8

    ([17], [20]). Take great care not to damage the strips of pre-stressed steel wire on the edge of the window. The folded edges of the vertical divider [23] (PN 73-00023- 01) must be inserted inside the already assembled panels, i.e. towards the CoeLux® panel aperture.

  • Page 32: Step 9

    00024-01) and fasten it on to the two vertical panels [25] (PN 73-00025-01) and to the upper horizontal panel [20]. Fig. 21 Installation sequence - Step 9 Fig. 22 Installation sequence - Step 9 Instructions to assemble and install Edition E0 Page 32 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 33: Step 10: Assembly Of Small Mirror

    Analyse the surface and proceed as shown in Figure 23. The detailed procedure is described in paragraph 10.2. Fig. 23 Flow chart procedure, analysis and extraordinary cleaning of the mirrors Instructions to assemble and install Edition E0 Page 33 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 34 Check the mirror is stable and does not rotate vertically. Fig. 25 Installation sequence - Step 10 Fig. 26 Installation sequence - Step 10 Instructions to assemble and install Edition E0 Page 34 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 35: Step 11: Assembly Of Large Mirror

    Once you have assembled the mirror, place the foam mat supplied to protect the mirror into position and take care not to drop anything on top of it. Instructions to assemble and install Edition E0 Page 35 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 36 22 bis Fig. 28 Installation sequence - Step 11 Fig. 29 Installation sequence - Step 11 Instructions to assemble and install Edition E0 Page 36 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 37: Step 12: Assembly Of Projector Sub-Group

    [37] (PN 73-00037-01). Wait for step 15 before assembling the lid [41] (PN 73-00041-01). Fig. 30 Installation sequence - Step 12 Fig. 31 Installation sequence - Step 12 Instructions to assemble and install Edition E0 Page 37 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 38: Step 13

    If necessary, disassemble the problematic part and correct the problem. Fig. 32 Installation sequence - Step 13 Fig. 33 Installation sequence - Step 13 Instructions to assemble and install Edition E0 Page 38 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 39: Step 14A: Installation Of Projector 74-00013-01

    Fig. 34 Installation sequence - Step 14A Fig. 35 Installation sequence - Step 14A Instructions to assemble and install Edition E0 Page 39 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 40 [47] (PN 36-00026-01) on the 4 threads with nuts. Install this sub-group on to the rest of the apparatus. Fig. 36 Installation of the ventilation kit Instructions to assemble and install Edition E0 Page 40 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 41 (using outlet valves) in order to enable the air to circulate with the room. Fig. 38 Installation of the ventilation kit Instructions to assemble and install Edition E0 Page 41 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 42 6.2.14.3 Mains supply connections The user is responsible for preparing the mains power supply cable between the distribution network and the unit, and only CoeLux S.r.l. qualified technicians can connect them. WARNING! Before you commence the electrical connections, you must check that the supply cables and any other cable intended to be connected to the unit terminals are not live.
  • Page 43 Fig. 40 Cable gland installation diagram Screw terminals Rubber cable gland Screw cable gland Fig. 41 Branching terminal board to connect the mains supply cables Instructions to assemble and install Edition E0 Page 43 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 44 Junction Fig. 42 Sketch to show an example of the terminal board supplied Fig. 43 Completed electrical connections to the projector 74-00013-01 Instructions to assemble and install Edition E0 Page 44 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 45: Step 14B: Installation Of Projectors 74-00062-01/74-00063-01 And Module 74-00064-01

    N.B.: while you fasten the projector to the rest of the system, the three grey connection boxes remain on your left (Figure 45). Fig. 44 Installation sequence - Step 14B Fig. 45 Installation sequence - Step 14B Instructions to assemble and install Edition E0 Page 45 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 46 N.B.: while you fasten the projector to the rest of the system, the three grey connection boxes remain on your left (Figure 45). Fig. 46 Installation sequence - Step 14B, OPTION 2 Instructions to assemble and install Edition E0 Page 46 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 47 6.2.15.1 Mains supply connections and DALI for the projector 74-00062-01 / 74-00063-01 The user is responsible for preparing the mains power supply cable between the distribution network and the unit, and only CoeLux S.r.l. qualified technicians can connect them. WARNING! Before you commence the electrical connections, you must check the supply cables and any other cable intended to be connected to the unit terminals are not live.

  • Page 48: Step 15

    (assembled in step 12). Now, close the door [41]. Fig. 49 Insertion and replacement of silica gel - Step 15 Instructions to assemble and install Edition E0 Page 48 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 49: Step 16: Assembly Of Fixing Kit

    Raise the equipment approximately 180 cm from the ground. Take the sub-group assembled in Step 3, remove the film from the top of the CoeLux® panel [6] and clean the surface in two stages: Stage 1 (wet): wet the entire surface thoroughly with a cotton cloth and the dust collector (both supplied in the cleaning kit).
  • Page 50 Use the screws and M8 nuts supplied to assemble the sub-group on to the lower panels ([1], ([2], [3], [4]) with the frame [5]. You must assemble from underneath. Therefore, remove the protective film from the bottom part of the CoeLux® panel [6] and clean it as shown in the appropriate section of the Chapter Initial Cleaning.

  • Page 51: Step 18

    M12 nut (8.8) 50x5 Horizontal steel tie rod [73-00155-01] Fig. 54 Anchor system: fastening plates on the dark-box Instructions to assemble and install Edition E0 Page 51 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 52 See Figure 54 Fig. 55 Recommended anchor system Instructions to assemble and install Edition E0 Page 52 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 53: Ventilation Connections (Only For Projector 74-00013-01)

    /h), the apertures E in the false ceiling must guarantee the minimum air flow required to cool the projector and must have a minimum diameter of 150 mm (the false ceiling vents are NOT supplied by CoeLux S.r.l.). Air inlet piping Air outlet piping Fig.

  • Page 54: Support Machines For Internal Air Conditioning

    Switch on the unit and visually check: the CoeLux® panel is in the correct horizontal position; for any objects, scratches, ring marks or dirt on the CoeLux® panel both inside and outside the box; for any scratches, ring marks, spots on the internal walls of the box and on the mirrors.

  • Page 55: How To Operate And Use

    (paragraph 6.2.15.1). Some DALI parameters have been preset on the projectors: To avoid any discomfort, CoeLux recommends setting the fade-time for the change in intensity to over 2 sec. In the event of installations of HC and LC systems side by side in the same room, in order to obtain a similar light from the sky and beam projected to the ground we recommend you configure the intensity of switch on and/or of the same DALI scenario as follows: LC systems 70%, HC systems 85%.

  • Page 56: The Moon Scenario

    To connect to the projector, follow the instructions given inside the controller packaging and those regarding the DALI connection in paragraph 6.2.15.1 in this manual. Fig. 58 Controller supplied with the product: front part Instructions to assemble and install Edition E0 Page 56 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 57: Maintenance

    If this proves impossible, a warning sign must be placed very clearly on the control device. CoeLux declines any responsibility for any breach of the instructions and warnings listed here. DISMANTLING THE SYSTEM If you dismantle the system, you must follow all the instructions and warnings given for the installation phase.

  • Page 58: Annexes

    Figure 59 shows some possible configurations to install CoeLux® 45 HC at an angle. The side of the projector is on the left in each picture.
  • Page 59 CoeLux does NOT supply this suspension system. CAUTION: If you do not use the CoeLux suspension kit, the installer will be responsible for the structural certification of the new suspension system. CoeLux S.r.l. declines any liability for the use of any alternative suspension system to the one offered.
  • Page 60 - elements T4 and T5: 100x100x6 angle profiles (x4 and x2) VAR. VAR. Hole ɸ 12 Holes ɸ 12 Holes ɸ 12 Fig. 62 Elements T1, T2, T3, T4 and T5 Instructions to assemble and install Edition E0 Page 60 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 61 LIST OF BOLTS AND PLUGS - M8 bolt (8.8) (x8) - M10 bolt (8.8) (x10) Min. 35 mm Min. 30 mm Fig. 64 M8 and M10 Bolts Instructions to assemble and install Edition E0 Page 61 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 62 Element P1 Element A3 Element P1 Element A1a Layout Element A3 Element A1b Layout Element A1a Element A3 Fig. 65 Chassis layout and elevations Instructions to assemble and install Edition E0 Page 62 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 63: Extraordinary Procedure To Clean The Mirrors

    This procedure describes the extraordinary cleaning of the mirrors during installation. This procedure is based on and supplements the preceding instructions. - This procedure can be carried out only by CoeLux S.r.l. authorised installers. For this procedure to be effective, the operator is required to attend an adequate training course to acquire the skills needed to identify the defects mentioned in the procedure and to implement the work described.

  • Page 64: Case Studies

    CASE STUDIES The mirror must have already undergone the standard cleaning process during production and must be marked with the CoeLux quality control pass stamp (Figure 66). Fig. 66 CoeLux Quality Control Stamp Three different cases have been identified according to the type and quantity of ring marks, impurities and/or particulate matter, which may be found on the surface of the mirrors when the boxes are opened, each of which will be treated differently.
  • Page 65 Fig. 67 Case A Fig. 68 Case B Instructions to assemble and install Edition E0 Page 65 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 66 (you can switch on the projector and point it at the mirror to check it better). Frequently change the cloth during this operation. Fig. 69 Case C Instructions to assemble and install Edition E0 Page 66 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 67 Ring marks: more or less opaque Case B areas on the glass (if they do not surface due to disappear Case various types of dirt Instructions to assemble and install Edition E0 Page 67 of 69 Confidential and Property of CoeLux S.r.l.
  • Page 68 Bands: visible only with the help of the ACCEPTABLE projector Instructions to assemble and install Edition E0 Page 68 of 69 Confidential and Property of CoeLux S.r.l.

  • Page 69: Contacts

    This manual is published by CoeLux S.r.l. All rights, including the translation, are reserved. No reproduction of any kind is permitted without the written permission of CoeLux. Partial reproduction and/or a summary is also prohibited. This manual reproduces the technical status at the time of printing. The company reserves the right to modify not only the text, images and data contained herein, but also in terms of technology, equipment or update of the legislative requisites.

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