TCL MS6586 Series Service Manual
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TCL MS6586 Series Service Manual

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SERVICE MANUAL
1. Caution....................................................................................
2. specification..............................................................................
3. Alignment Procedure..................................................................
4．Block diagram...........................................................................
5．Scheme Diagram .....................................................................
6. Troubleshooting........................................................................
This m anual i s t he l atest at t he t ime of pr inting, and doe s not
include the modification which may be made after the printing, by
the constant improvement of product
TCL
55P6US/MS86HT-AP

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  • Page 1 SERVICE MANUAL 55P6US/MS86HT-AP 1. Caution………………………………………………………………………… 2. specification…………………………………………………………………… 3. Alignment Procedure………………………………………………………… 4．Block diagram………………………………………………………………… 5．Scheme Diagram …………………………………………………………… 6. Troubleshooting……………………………………………………………… This m anual i s t he l atest at t he t ime of pr inting, and doe s not include the modification which may be made after the printing, by the constant improvement of product...
  • Page 2 SCHNEIDER ELECTRONICS GMBH-GERMANY 1. CAUTION CA UTION: Use of controls, adjustments or procedures other than those specified herein may result in hazardous radiation exposure. CA UT ION : T O RE DUCE TH E RIS K OF CA U T ION ELECTR ICA L SHOCK, DO NOT RE MOVE COVER (OR BACK).
  • Page 3 SCHNEIDER ELECTRONICS GMBH-GERMANY IMPORTANT SAFETY INSTRUCTIONS CAUTION: Read all of these instructions. Sa ve these instructions for later use . Follo w all W arnings and Instructions marked on the audio equipment. 1. Read Instructions-All the safety and operating instructionsshouldbe read before the productis operated. 2.
  • Page 4 SCHNEIDER ELECTRONICS GMBH-GERMANY PROTECTION AND LOCATION OF YOUR SET Do not use this television set near water ... for example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet basement, or near a swimming pool, etc. Never expose the set to rain or water. If the set has been exposed to rain or water, unplug the set from the wall outlet and refer servicing to qualified service personnel.
  • Page 5 SCHNEIDER ELECTRONICS GMBH-GERMANY OPERATION OF YOUR SET 18. This television set should be operated only from the type of power source indicated on the marking label.If you are not sure of the type of power supply at your home, consult your television dealer or local power company. For television sets designed to operate from battery power, refer to the operating instructions.
  • Page 6 Test and Alignment Specification for MS6586 Series TCL World-Wide R&D FPD CENTER Test & Alignment Specification (TAS) for MS6586 Series Version 1.0 PREPARED BY : 罗梦悦 ， DATE : 2017-07-20 ， CHECKED BY : DATE : ， APPROVED BY :...
  • Page 7 Test and Alignment Specification for MS6586 Series Disclosure The information contained in this document is proprietary to TCL SZ FPD lab and shall not be disclosed by the recipient to third persons without the written permission of the team leader or GM of R&D.
  • Page 8 Test and Alignment Specification for MS6586 Series These chassis are designed for European LCD TV markets Ready for IPTV. The main chip is from MSTAR MS6586 series with embedded Linux core and supports below features matrix: Class Item MS86DS-EU √...
  • Page 9 Test and Alignment Specification for MS6586 Series Cast (see FDS for details) 3D (auto, top & bottom, side by side, frame sequencing, …) 1920x2205@24Hz (1920x1080p x2) Function 1280x1470@50Hz (1280x720p x2) 1280x1470@60Hz (1280x720p x2) Audio Return Channel √ (ARC) Serial connector...
  • Page 10 Test and Alignment Specification for MS6586 Series INFO:  All tests and measurements mentioned hereafter have to be carried out at a normal mains voltage (220 ~ 240 VAC)  All voltages have to be measured with respect to ground, unless otherwise stated ...
  • Page 11 Test and Alignment Specification for MS6586 Series are mandatory OUI entries structure to prepare DSM-CC carousel image format: - export CUST_OAD_OUI 0x001C50 - export CUST_OAD_HW_MODEL 0x5395 - export CUST_OAD_HW_VERSION 0x0000 - export CUST_OAD_SW_MODEL 0x0001 - export CUST_OAD_SW_VERSION 0x00 OAD reflashing is managed within 4 steps operation: multiplex detection, DVB transfer, flashing and warm-start.
  • Page 12 Test and Alignment Specification for MS6586 Series Standard: PAL / SECAM DVB-T/T2/C 2D - Movie 720x576 Frequency Range: 950MHz..2150MHz Symbol Rate Range: DVB-S 1..30MHz (for QPSK) Satellite Tuner DVB-S2 1..45MHz (for QPSK) Compliant DVB-S/S2 1..30MHz (for 8PSK) - DiSEqC v1.0 (A, B, C, D) and Tone...
  • Page 13 Test and Alignment Specification for MS6586 Series ⑹ “How to use USB to upgrade CI Key and gamma clone” See Appendix “How to upgrade all kinds of Keys and MAC Address using TV test.exe” See Appendix 1.10. LAN and WLAN Test (MAC address and Device/User ID codes)
  • Page 14 See Appendix 2.2. Warm-up Test Following TCL standard and practices, it’s required minimum 15min of Warm-Up that can be considered as Burn-In. Additional Aging for White Balance alignment is no more necessary due to consistent Picture Performance with Cloning usage.
  • Page 15 Test and Alignment Specification for MS6586 Series First you need to enable Factory Key. Then selecting“ Factory menu WARM UP”, pressing RCU “OK/►” key and then leaving Factory menu by pressing “Exit” key. To release/disable Burn-in mode, it’s just required to press “Menu” button from local keyboard.
  • Page 16 Test and Alignment Specification for MS6586 Series Targets Tolerances COOL NORMAL WARM ALIGNMENT MEASUREMENT Coordinate “x” ± 0.003 ± 0.020 engineer Offered by R&D PQ Coordinate “y” ± 0.003 ± 0.020 Important: If measurements are performed on whatever else LED panel with Minolta CA310, it’s required to for “...
  • Page 17 Test and Alignment Specification for MS6586 Series Appendix ⑴ “How to upgrade main SW using Blank upgrade” ➢ Download boot files from the software website: 1 Macan_EISP_boot_1124.bin 2 Macan_EISP_user_1130.bin 3 mboot.bin 4 rom_emmc_boot.bin ➢ Connect UART interface to suitable manufacturing TV input connector Step 1: Power on the TV, enter “00112233”...
  • Page 18 Test and Alignment Specification for MS6586 Series The serial number of the chip is A396 004B 08EF(Each serial number has its own password. What’s more, only engineers in Mstar can know the chip’s password, so it is necessary to contact them to get the password. )
  • Page 19 Test and Alignment Specification for MS6586 Series Then enter the chip’s password in “Open DebugPort” Step 3: Open “ISP_Tool.exe”, check the configuration, load 1/2/3/4 these four files, click “Run” for twice. Page 14 of 22...
  • Page 20 Test and Alignment Specification for MS6586 Series After the completion of the Run, Re-power the TV. Until now, the mboot is successfully programmed into Turnkey. Step 4: Use “tftpd32.exe” to update SW. 1.Download “image” folder from the path: \\10.120.99.200\Software_release\Debugging_TS_SW\Mstar\MS6586\V8-S586T02-LF1V012 2. set the PC and Tfpt...
  • Page 21 Test and Alignment Specification for MS6586 Series 3. Open “SecureCRT.exe”； Press “Enter” key and power on the TV； When it shows “<< MStar >>#”, input： setenv ipaddr 192.168.100.10 setenv serverip 192.168.100.11 saveenv reset When it finishes, power off the TV, 4.
  • Page 22 Test and Alignment Specification for MS6586 Series Appendix (4) “How to upgrade main SW using SecureCRT.exe” ➢ Copy the main SW “MstarUpgrade.bin” into USB stick (pen drive) root path. ➢ Plug USB stick to the TV ➢ Connect UART interface to suitable manufacturing TV input connector ➢...
  • Page 23 Test and Alignment Specification for MS6586 Series Appendix (7) “How to upgrade all kinds of Keys and MAC Address using TV test.exe” ➢ Connect UART interface to suitable manufacturing TV input connector ➢ Download KEY files ➢ Open “TV test.exe”...
  • Page 24 Test and Alignment Specification for MS6586 Series Appendix (8) “Network Connection Setup” :You can set up your TV so that it can access the Internet through your local area network (LAN) using a Note⑦ wired or wireless connection. ▪ Wired Network Connection You can connect your TV to your LAN using cable in three ways: 1) Plug your TV to your LAN by connecting the LAN port on your TV to an external modem using a Cat5 cable.
  • Page 25 Test and Alignment Specification for MS6586 Series such as Internet connection status, IP address, MAC address etc.. Appendix (9) “How to upgrade Flash SW using Network” (not support now) Appendix (10) “Factory Menu Description” 1-Factory Hotkey submenu Item Sub-item Value...
  • Page 26 Test and Alignment Specification for MS6586 Series (-128..+127 for offset) Set B Offset by pressing “◄►” key B Offset 000..255 (-128..+127 for offset) Press “►” key to initialize RGB White Balance Init Gain/Offset values Press “OK” key to see details...
  • Page 27 Test and Alignment Specification for MS6586 Series 9-USB Clone && Update submenu Item Sub-item Value Note Press “OK” to update Main Main Upgrade software Press “OK” update FRC Upgrade software Press “OK” to backup FRC FRC Backup Press “OK” to copy USB template USB TO TV ALL>...
  • Page 28 DDR3 eMMC 512MB(2*2Gbit) 1866 1866 HDMI1 HDMIA ARC/CEC CVBS IN SoC Internal DDR3 MINI AV HDMI2 Audio-L-IN HDMIB 512MB(2*2Gbit) Audio-R-IN 1866 1866 HDMI3 HDMIC HDMID (NC) USB2.0 USB2 +Debug VB1 8Lane TCON LVDS USB2.0 USB4 MSD6586 DVB-C/T DIP/DIN MXL661 AD82587 DVB-S/S2 RJ45 RT710...
  • Page 29 MS86— Chassis Block Diagram 22-Nov-17 Page 5...
  • Page 30 MS86— Power supply Block Diagram 22-Nov-17 Page 6...
  • Page 31 R632,R639 change into 33 ohm 20160816 DVBS i-out and q-out add 22pf capacitor 20160816 SBU : TCLNO: ..... TCL Thomson Electronics Singapore Pte. Ltd. 8 Jurong Town Hall Road #28-01/06 The JTC Summit SINGAPORE 609434 DESIGNATION Tel (65) 63092900 Fax (65) 63092999 DRAWN Index-Lab...
  • Page 32 Vref=0.6V (RDson=110/80) GND GND GND GND RDE2 SBU : TCLNO: ..... RDE3 TCL Thomson Electronics Singapore Pte. Ltd. 8 Jurong Hall Road #28-01/06 The JTC Summit SINGAPORE 609434 DESIGNATION Tel (65) 63092900 Fax (65) 63092999 DRAWN Index-Lab DATE NAME DESCRIPTION...
  • Page 33 3V3_DEMO NC/FOR 7833 NC/FOR 7833 RM30 NC/FOR 7833 DEMOD_ADDR NC/FOR 7833 ATV & DVB-C/T/T2 & DTMB-H TUNER_VCC RM31 3V3_DEMO TUNER_VCC NC/FOR 7833 RM22 DIS_EQC_TO_DEMO CT35 CT36 VDD_1V8 100R NC/FOR 7833 0.047U CT14 NC/FOR 7833 Write Add:C0 3V3_DEMO 0.01U IFAGC-S XT16M RM23 100K Read Add:C1...
  • Page 34 DD-MM TCLNO: R439 R404 C426 C427 HDMI-CEC 100R 0.1U ..... TCL Thomson Electronics Ltd. DD-MM B Building, TCL Tower, Nanhai Road Nanshan District, Shenzhen, Guangdong DD-MM DESIGNATION Tel +86-755-3331xxxx Fax +86-755-3331xxxx DRAWN Index-Lab DATE NAME DESCRIPTION Last modif CHECKED PAGE: ...
  • Page 35 0.1U 0.1U TCLNO: 0805 0805 0805 0603 0603 0402 ..... TCL Thomson Electronics Singapore Pte. Ltd. L500 8 Jurong Hall Road #28-01/06 120R 20mA 25mil AVDDL_MOD The JTC Summit SINGAPORE 609434 C500 DESIGNATION Tel (65) 63092900 Fax (65) 63092999 DRAWN...
  • Page 36 D-DDR3-A12-T2 D_DDR3_BA1 D-DDR3-BA1-T2 D_DDR3_A10 D-DDR3-A10-T2 D_DDR3_CKE D-DDR3-CKE-T2 SBU : TCLNO: ..... TCL Thomson Electronics Singapore Pte. Ltd. 8 Jurong Hall Road #28-01/06 The JTC Summit SINGAPORE 609434 DESIGNATION Tel (65) 63092900 Fax (65) 63092999 DRAWN Index-Lab DATE NAME DESCRIPTION Last modif...
  • Page 37 IFAGC IFAGC_S IFAGC_S IFAGC TCLNO: ..... C715 C716 TCL Thomson Electronics Singapore Pte. Ltd. Close to SOC Close to SOC 0.022U 0.022U 8 Jurong Town Hall Road #28-01/06 Connect to the 3V3 of SOC Connect to the 3V3 of SOC...
  • Page 38 AD82587D POWER_ON POWER_ON C24A AMP_VCC R17A AMP-MUTE AMP-MUTE 0.1U 100R 22UH 12V NC/ 12V NC/ R12A C18A C12A Share Pull-up risistor with main IIC 1000P 0.1U 470P C16A UA01 0.1U L+ L- 0.22U 0.1U WHITE 0.1U VDDLA 12V NC/ 12V NC/ P01A C12A2 R13A...
  • Page 39 C970 GND1 SBU : C903 0.1U 0.1U 100P 470P TCLNO: ..... TCL Thomson Electronics Singapore Pte. Ltd. 8 Jurong Hall Road #28-01/06 The JTC Summit SINGAPORE 609434 DESIGNATION Tel (65) 63092900 Fax (65) 63092999 DRAWN Index-Lab DATE NAME DESCRIPTION Last modif...

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