Summary of Contents for Epple Maschinen PW 30
- Page 1 User manual Profile roll PW 30 (HV) Keep for future reference! Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 1 of 50...
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Page 2: Table Of Contents
Delivery volume ....................17 Transport ......................17 Storage ......................17 Positioning and assembly ................18 3.4.1 Claims to installation location ..............18 3.4.2 Load rope stops ..................18 3.4.3 Positioning plan ..................18 3.4.4 Positioning ....................18 Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 2 of 50... - Page 3 Angle-profile straight external bow ..............30 6.10 Angle-profile straight internal bow ..............30 CHANGE ROLLER SETS ................31 Preparative work ....................31 Cycle: dismantle roller set ................31 Cycle: Assemble new roller set ...............31 Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 3 of 50...
- Page 4 Circuit diagram ....................47 15 APPENDIX ......................48 15.1 Copyright .......................48 15.2 Product follow - up ..................48 EG – declaration of conformity ..............49 15.3 15.4 Acceptance certificate ..................50 Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 4 of 50...
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Page 5: Safety
If you are unable to solve a problem using this manual, please contact us for advice: Epple Maschinen GmbH Service und Support Auf der Breite 2-14 D-73349 Wiesensteig Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 5 of 50... -
Page 6: Safety Notes (Warning Notes)
No dangerous or harmful consequences personal or objects. In case of specific dangers, we replace the pictogram by Dangerous, General Injuries to hand electrical danger tension Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 6 of 50... -
Page 7: More, Used Pictograms
– rusting steel. Any other use is improper. If the machine is used in any way other than as described above, modified without authorisation of Epple Maschinen GmbH or operated with different process data, then it is being used improperly. -
Page 8: Danger, Which Can Emanate From Profile Roll
All special units that are mounted from the operator have to include the accordant safety units. You are not allowed to derogate or avoid the safety units of machine. The responsibility therefore is the operators. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 8 of 50... -
Page 9: Qualification Of Personnel
Only authorized persons may operate the machine. Authorised personnel for the use and maintenance are: Trained and instructed operators Trained and instructed experts of the retaile Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 9 of 50... -
Page 10: The Operator Must
Announce failures directly to your superior Red and understood the user manual To be familiar with all safety regulations and equipment Use the machine Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 10 of 50... -
Page 11: Special Claims To The Qualification
Emergency Stop control at machine and foot switch 1.6.1 Main switch The main switch can be saved with an optional u – lock in the 0-position. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 11 of 50... -
Page 12: Emergency Stop Control
All safety notes are located and undamaged at the machine Function check of the safety elements Element Operation Emergency Stop Stops the machine directly after use of the control emergency Stop control. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 12 of 50... -
Page 13: Personal Protective Equipment For Special Work
CAUTION! Contaminated, defiled protectives can release indispositions. Clear them up after every use and at least once a week. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 13 of 50... -
Page 14: Safety During The Use Of The Machine
Refresh the operation manual only in consultation with the manufacturer. Only instruct the operation personnel if all changes are approved. Document the instruction in an adequate way. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 14 of 50... -
Page 15: Breaking And Assuring The Machine
– off the machine in an emergency. The machine must be out off gear immediately by failure in the electrical supply. You will find more information in chapter maintenance Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 15 of 50... -
Page 16: Technical Data
(over 80 db(A)). Constancy of the emissions, character of the working place and more machines influence the noise level at the working place. Therefore we advise to wear always ear protection. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 16 of 50... -
Page 17: Assembly
By an improper storage the machine or machine parts can be damaged. Never store the machine under other environmental conditions than in the operation manual denoted. The warranty claim declines by improper storage. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 17 of 50... -
Page 18: Positioning And Assembly
Observe that the bottom/ ceiling are stable enough. If the rigidity is not enough, it can come to oscillations between machine and bottom This can lead to failures at the machine and adjoining units. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 18 of 50... -
Page 19: Anchor - Free Assembly
Anchor the unit accordant to the condition of the ground with adequate anchor fuses or dowel/ screw combinations. Balance asperities by shimming. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 19 of 50... -
Page 20: First Initiation
Check the machine about bizarre sounds in both running directions Check the temperature of the motor and the roller bearings Let the machine run under load and check again about sound and temperature Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 20 of 50... -
Page 21: Handling
Right pedal: turning direction right Left pedal: turning direction left Potentially you have to reconnect the cables in contrarius turning direction. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 21 of 50... -
Page 22: Control And Indicator Elements
Release the emergency Stop control Actuate the foot switch Deactivating the machine Let the foot pedal go Push the emergency Stop control Deactivate the main switch Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 22 of 50... -
Page 23: Hand Drive
Bethink that work parts are resilient and observe this during measurements at work parts that lay clamped in the rolls. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 23 of 50... -
Page 24: Tilt Bending Device
Hold an empty device in readiness fort he roller change Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 24 of 50... -
Page 25: Bending
If the bending radius becomes too small, move the upper roll upwards and repeat the working actions. Pic. 3 Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 25 of 50... -
Page 26: Bending Of Closely Radiuses
45° angle (Pic. 2) 5. Start the machine and insert the work part 6. Repeat this cycle whenever you have achieved the desired measure Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 26 of 50... -
Page 27: Bending Of Longer Work Parts
If you have longer work parts for bending, we advise you to use a roller block (Pic. 4), therewith the bending of longer work parts is facilitate a lot. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 27 of 50... -
Page 28: Bending Of Angle Iron
For the bending of angle iron you have to use special rolls (optional). The material can not bend with the standard rolls. Please have a look at our main catalogue fort he roller sets that are optional available at Epple Maschinen GmbH. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 28 of 50... -
Page 29: Roller Sets
By default profile rolls are turned off at low depths. You achieve better results with rollers that have flanks that are lying over the radius. Square cavernous (tube) U-profile straight external bow U-profile straight internal bow Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 29 of 50... -
Page 30: T-Profile Straight External Bow
T-profile straight external bow T-profile straight internal bow Angle-profile straight external bow 6.10 Angle-profile straight internal bow Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 30 of 50... -
Page 31: Change Roller Sets
Check the roller set about backfill Check the orderly fit of all assembled parts Clamp the roller set with the extracted screws Accomplish a safety check at least Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 31 of 50... -
Page 32: Maintenance
Such waste products must be delivered at accordant collecting points. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 32 of 50... -
Page 33: Safety
1.7. Warning! Assure before starting the machine that no danger for body and life exists and the machine possesses no defects. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 33 of 50... -
Page 34: Inspection And Attendance
Check the blameless fit of the fixing screws at the driving motor and the safety equipment Check the condition of the rolls (defect rolls have to be replaced directly) Check the function of the safety switch/ equipment Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 34 of 50... -
Page 35: Semi - Yearly Work
Adequate and technical blameless tool Only original replacement parts or replacement parts which are freed assertively and in written form by the Epple Maschinen GmbH may be obstructed. Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 35 of 50... -
Page 36: Failures
Fixing screws of the rolls loose, link Mount roller set orderly during bending yields Different roller profile Use correct roller set Different roller adjustment Adjust roller set Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 36 of 50... -
Page 37: Exploded Drawing
10 Exploded drawing 10.1 Schematic drawing 1 Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 37 of 50... -
Page 38: Schematic Draiwng 2
10.2 Schematic draiwng 2 Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 38 of 50... -
Page 39: Schematic Drawing 3
10.3 Schematic drawing 3 10.4 Schematic drawing 4 Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 39 of 50... -
Page 40: Schematic Drawing 5
10.5 Schematic drawing 5 10.6 Schematic drawing 6 Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 40 of 50... -
Page 41: Schematic Drawing 7
10.7 Schematic drawing 7 10.8 Schematic drawing 8 Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 41 of 50... -
Page 42: Schematic Drawing 9
10.9 Schematic drawing 9 Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 42 of 50... -
Page 43: Schematic Drawing 10
10.10 Schematic drawing 10 Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 43 of 50... -
Page 44: Replacement Part List
M4x8 Screw M5x14 Shim Ball bearing 60012RS Screw Pressure spring Gate front Threaded pin Gate back Gear Guidance roller Plate Bending roll Screw M10x35 Distance ring Circlip Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 44 of 50... -
Page 45: Electricity
12 Electricity 12.1 Overview electricity Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 45 of 50... -
Page 46: Replacement Part List
Control element Safety Control panel Safety Earthing terminal strip Terminal strip Terminal strip Main switch Overcurrent protection relay Emergency Stop control Transformer Emergency Stop control Gate Feeder Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 46 of 50... -
Page 47: Circuit Diagram
14 Circuit diagram 14.1 Circuit diagram Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 47 of 50... -
Page 48: Appendix
Serial – No. Date of purchase Ca. running time per day Epple Maschinen GmbH Auf der Breite 2-14 73349 Wiesensteig Fax: 07335 9243 300 E-Mail: info@epple.com Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 48 of 50... -
Page 49: Eg - Declaration Of Conformity
The manufacturer Epple Maschinen GmbH Auf der Breite 2-14 73349 Wiesensteig Declares herewith, that the metal profile rolls PW 30 and PW 30 HV agree with the following claims: EN60204-1 And work accordant to the following guide lines: EG-machine guide line... -
Page 50: Acceptance Certificate
Electric control switch checked: Emergency Stop control/ switch checked: Earth conductor test accomplished: Mechanic corresponding to examine statement note Mechanic control elements checked: Date of acceptance Signature examiner Stand 31.07.08, PW 30, PW 30 HV, Profile roll Page 50 of 50...
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