Summary of Contents for Korber Solutions LTI MOTION ServoOne CM
- Page 1 ServoOne CM Operation Manual Expansion module Compact multi-axis system ServoOne CM...
- Page 2 Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 Overview of SO CM-E expansion modules Multi-axis system ServoOne CM Consisting of the ServoOne CM-P supply unit, the DC-powered ServoOne CM axis Expansion module Single Expansion module Dual Expansion module Dual End controllers and a matching controller MotionOne CM, the compact multi-axis system SystemOne CM offers a high degree of solutions expertise and flexibility in the range from 2 A to 210 A rated current.
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Page 3: Table Of Contents
Table of contents General ..................5 Mechanical installation .............. 13 Target group ......................5 Notes for installation ..................... 13 Prerequisites ......................5 3.1.1 Order and arrangement ................. 13 Pictograms ......................5 Mounting clearances .................... 14 Disclaimer ....................... 5 Cooling the devices ....................15 Reference documents .................... -
Page 4: Operation Manual Expansion Module So Cm-E
Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 Control connections (front panel) ................25 4.9.1 Layout, control connections ..............26 4.9.2 Specification, relay contact X5/ REL Output .......... 26 4.9.3 Specification, connection X6/ State............26 4.10 Cross-communication ..................27 4.10.1 Specification .................. -
Page 5: General
General Pictograms The pictograms used in this operation manual signify the following for the user: The product DVD from LTI Motion GmbH contains the complete documentation for all product series. The documentation for a product series includes the operation manual NOTE: (hardware description), device help (software description) as well as further user manuals Useful information for the user. -
Page 6: Order Code
General Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 Order code Rating plate Article ID On the rating plate of the ServoOne CM-E expansion module you will find the serial number, from which you can identify the date of manufacture based on the following key. ServoOne Compact multi-axis system SO CM-E.0000.1000.0... -
Page 7: Brief Description
Scope of supply The scope of supply includes: ServoOne CM-E expansion module Data cable set for cross-communication Busbar elements for control supply (24 V DC) and DC link (DC Link +/-) Product DVD with booklet Additional scope of supply for the model SO CM-E.x0xx.1 (Dual). Pre-assembled DC link cable (DC Link +/-) Difference in the scope of supply for the model SO CM-E.x0xx.2 (Dual End) Figure 1.2 Position of rating plate (T) -
Page 8: Disposal
General Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 1.10 Disposal Follow the current national regulations! Depending on their characteristics, dispose of individual parts as: Electrical waste Plastic waste Metal scrap Or engage a certified disposal organisation with scrapping. 1.11 Support Address: LTI Motion GmbH... -
Page 9: Safety
Safety Protection against magnetic and/or electromagnetic fields during installation and operation. Persons fitted with heart pacemakers, metallic implants or hearing aids etc. must not be allowed access to the following areas: • Areas in the immediate vicinity of electrical equipment! Overview • Areas where electronics components and drive controllers are installed, repaired and operated! -
Page 10: General Safety Instructions And Warnings
Safety Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 General safety instructions and warnings NOTE: The pictograms may also be used on their own with the signal word, e.g. in the connection diagrams, however they have the same function as in the DANGER! Risk of injury due to electrical power! complete warning. -
Page 11: Repair
2.4.1 Repair The emergency stop function (as per EN 60204) shuts down the supply of power to a machine, which results in the drives coasting down in an uncontrolled manner. To avert Only have repairs undertaken by authorised repair shops. Unauthorised repairs could hazards, check whether it is appropriate: lead to death, injury or damage (see previous sections). -
Page 12: Declaration Of Conformity
Safety Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 Declaration of conformity... -
Page 13: Mechanical Installation
Mechanical installation 3.1.1 Order and arrangement The following basic guidelines apply to the arrangement and installation of the CM-E module: Butt mounting and alignment Notes for installation The devices can be mounted directly beside each other without any spacing. They are fastened to the backing plate using two screw joints. During the installation work it is imperative you avoid ... -
Page 14: Mounting Clearances
Mechanical installation Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 Mounting clearances CAUTION! Damage to the device due to incorrect installation conditions! The device may suffer irreparable damage if the conditions are not met. • The minimum clearances stated in the figure below apply to the entire ServoOne CM multi-axis system. -
Page 15: Cooling The Devices
Cooling the devices ≥ 300 Cooling air must be able to flow through the device (interior and heat sink) without re- striction. If a thermal cut-out occurs, the cooling conditions must be improved. ≥ 150 SOCLP-BG4 SOCL-BG4 ≥ 200 *) The bending radius of the connection cables must also be taken into account: Figure 3.2 Mounting clearances ServoOne CM NOTE: Depending on the connection cables used (mains cable/motor cable), the... -
Page 16: Installation Of The Devices For Wall Mounting
Mechanical installation Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 Installation of the devices for wall mounting 27,25 241,00 Step Action Comment Arrange the devices on the backing plate as per Bild 3.1. Please also provide enough space to the left of the supply This action is necessary to be able to unit for the MotionOne CM controller. -
Page 17: Electrical Installation
Electrical installation Routing of cables If possible, signal cables should only enter from one side into the switch cabinet. It is recommended to twist lines of the same electrical circuit. Before you start Avoid unnecessary cable lengths and "loops of spare cable". Shielding measures During the installation work it is imperative you avoid ... -
Page 18: Overview Of The Connections
Electrical installation Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 Overview of the connections Abbreviation Designation Details Only on model SO CM-E.x0xx.1/(2) add. In the following you will find the layout for the ServoOne CM-E expansion module with X1/ DC Link DC link supply via terminals connections for second expansion module... -
Page 19: Protective Earth Conductor Connection
Protective earth conductor connection 4.4.2 Connection principle Step Action Comment Netz/Line Connect the PE connections on the expansion module, the supply Each device in the axis group unit, the axis controllers and the controller etc. to the PE rail (main must be earthed! earth) in a star topology, see Figure 4.2. -
Page 20: Electrical Isolation Concept
Electrical installation Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 Electrical isolation concept PELV The control terminals are designed as protective extra low voltage 24 V DC Link +24 V PELV +24 V +24 V (PELV) circuits and must only be operated with such PELV voltages, as per the relevant specification. -
Page 21: Connection Of The Supply Voltages
Connection of the supply voltages 4.6.1 24 V control supply, "Single + Dual" model For the control supply you need an external 24 V power supply unit that is connected to The power supply for all devices in an axis group is provided separately for the control the ServoOne CM-P supply unit - for details see Operation Manual SO CM-P section and power section. -
Page 22: Control Supply, "Dual End" Model
Electrical installation Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 4.6.2 24 V control supply, "Dual End" model 4.6.3 Power supply "Single + Dual" The supply voltage for the axis controllers is supplied by the supply unit ServoOne CM-P Figure via the busbars (DC link). -
Page 23: Power Supply, "Dual End" Model
4.6.4 Power supply, "Dual End" model 4.6.5 Overview of busbars in the group Figure 4. DC link power supply from the 1st expansion module type "Dual" to terminal X1 5. SO CM-E expansion module "Dual End" 6. SO CM axis controller BG1 NOTE: The 24 V DC busbar fittings are to be tightened to a... -
Page 24: Specification, Fuses F+, F
Electrical installation Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 Specification, fuses F+, F- 4.7.1 Note about changing the fuses DANGER! Risk of injury due to electrical power! Figure Position of F3 Specification Carelessness will result in serious injuries or death. Never change fuses F+, F- while electrically live! Always disconnect the power from the supply unit before working on the expansion module. -
Page 25: Dual" And "Dual End" Model
"Dual" and "Dual End" model NOTE: The connection is used to connect two expansion modules to set up a 2nd row. Here the 1st SO CM-E module must be a "Dual" and the 2nd must be a This version has additional terminals for the DC link and 24 V supply. Two expansion "Dual End". -
Page 26: Layout, Control Connections
Electrical installation Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 4.9.1 Layout, control connections 4.9.2 Specification, relay contact X5/ REL Output Figure Abbreviation Designation Details Des. Terminal Specification Details Relay contact: 230 V AC, 0.5 A max. RO02CO LED red (ohmic load), RO02NO = normally open Voltage... -
Page 27: Cross-Communication
4.10 Cross-communication 4.10.2 Connection example 4.10.1 Specification Des. Connector Specification Figure XC IN cross- communication • Connection via RJ10 input connector • Internal RS485 XC OUT network cross- Voltage communication output Figure 4.10 Connection example cross-communication Table 4.7 Cross-communication X6 / State NOTE: RO01NC TP00... -
Page 28: Expansion Modules With "Internal" Quick Shutdown In Two Rows
Electrical installation Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 4.11 Expansion modules with "internal" quick shutdown in two rows Key: Mains filter )* Netz/Line Netz/Line et et et et et t z/ tz/ z/ z/ z/Li /Li /L /L L L Mains choke )* MotionOne CM )* Supply unit SO CM-P BG3 )*... -
Page 29: Diagnostics
Diagnostics Green LED Voltage Red LED ERR Behaviour (Operating indication) (Error indication) No error and no warning Ready, the DC link is not connected to the There is a warning, however the supply Flashing slowly Status indication LEDs system. unit is ready. There is an error, the DC link is discon- On the left of the front panel there are two LEDs for the status indication. - Page 30 Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019...
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Page 31: Appendix
Appendix Ambient conditions Ambient conditions ServoOne CM-E expansion module NOTE: Protection Device: IP20 - exception terminals: IP00 Until the type test is completed, all technical data are only calculated values Accident prevention regulations As per the local regulations (in Germany e.g. DGUV V3) and not assured characteristics. - Page 32 Appendix Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 Power reduction at T ≥ 40 °C NOTE: unom The climatic conditions apply to the device. For this reason they must also be met in the switch cabinet. If the multi-axis system is operated outside the specified maximum ambient temperature ), the output power of the axis controllers must be reduced as a function of the Mechanical conditions ServoOne CM-E expansion module...
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Page 33: Certifications
A.5.2 Pre-assembled DC link cable, expansion modules Certifications This cable is used to establish a DC link connection between two expansion modules SO CM-E.x0xx.1 "Dual" and SO CM-E.x0xx.2 "Dual End". A.4.1 CE certification Scheme The ServoOne CM-E expansion modules conform to the requirements of the Low Voltage Directive 2014/30/EC and the product standard EN 61800-5-1. - Page 34 Appendix Operation Manual Expansion Module SO CM-E 1800.202B.0-01 Date: 02/2019 The DC link cable is protected by electronic monitoring and fuses in the downstream Length of Version expansion module (Dual End). This means the cable protection is in the downstream Order number according Item...
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Page 35: Glossary
Glossary Date of manufacture ..................... 6 DGUV V3 ........................31 Dimensional drawing ....................16 Symbols Dimensions ........................ 16 24 V control supply ....................21, 22 Earthing Earthing measures ....................17 Accessories ....................... 33 Electrical installation ..................13, 16, 17 Electrical isolation concept ..................20 Effective EMC installation.................. - Page 36 Glossary Id.-Nr.: 1800.202B.0-01 Stand: Date: 02/2019 Operation Manual Expansion Module SO CM-E Status indication......................29 LEDs ........................29 Mains STO (Safe Torque OFF) Mains filter ......................19 STO ........................31 Measures for your safety ....................9 Supply voltage ......................21 Mechanical conditions ....................
- Page 37 1800.202B.0-01 Date: 02/2019 Operation Manual Expansion Module SO CM-E...
- Page 38 Copyright (©) 2019 LTI Motion GmbH All content of the documentation, in particular the text, photographs and graphics it Gewerbestrasse 5-9 contains are protected by copyright. The copyright lies, unless otherwise expressly 35633 Lahnau stated, with LTI Motion GmbH. Germany Phone +49(0)6441-966-0 Fax +49(0)6441-966-137 www.lti-motion.com...
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