FULTON VSRT Series Installation And Operation Manual
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FULTON VSRT Series Installation And Operation Manual

Vertical spiral-rib tubeless boiler
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INSTALLATION AND
OPERATION MANUAL
VIEW2
Serial/ National
Board Number
Model
Fulton Order
Owner
Site Name
Date
VSRT Series
Vertical Spiral-Rib Tubeless Boiler
This design and drawings
DRAWN BY:
MECH. ENG:
JOB NUMBER:
UNLESS OTHERWISE NOTED
The items shown in this
DIMENSIONS ARE IN INCHES
T. KENNEDY
3/22/2017
TOLERANCES
are proprietary and are the
drawing may be covered by
FRACTION &
 1/8
exclusive property of
one or more patents of
WHOLE VALUE
Fulton Group N.A., Inc.
Fulton Group N.A., Inc.
CHECKED BY:
ELEC. ENG:
PROJECT NAME:
(1) PLACE DEC.
 0.03
(2) PLACE DEC.
 0.015
The corporation does not
(3) PLACE DEC.
 0.005
permit their use except
ANGLE
 0.5 DEG
SURFACE FINISH
with prior written consent.
250 MICRO-INCHES
B.O.M. REVIEW
APPROVED BY:
PROJECT MANAGER:
THIRD ANGLE PROJECTION
2 OF 2
VSRT_IOM_2018-1213
DESCRIPTION:
VSRT-30 HIGH PRESSURE WITH LOW PRESSURE
Fulton Group N.A., Inc
OPENINGS (150 PSI) MODULATED STEAM BOILER
972 Centerville Road
Pulaski, New York USA 13142
DRAWING NUMBER
R
VSRT-30 SALES PDS2
SHEET 2 OF 2

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  • Page 1 DIMENSIONS ARE IN INCHES T. KENNEDY 3/22/2017 TOLERANCES are proprietary and are the drawing may be covered by Fulton Group N.A., Inc FRACTION &  1/8 exclusive property of one or more patents of OPENINGS (150 PSI) MODULATED STEAM BOILER...

  • Page 3: Table Of Contents

    Section 4: Maintenance & Troubleshooting ...................4-1 Procedure for Cleaning Water Probes ............................4-2 Flame Scanner Adjustments for Fulton Gas Fired Steam Boilers ................... 4-2 Recommended Daily Maintenance Schedule ......................... 4-3 Recommended Weekly Maintenance Schedule ........................4-4 Recommended Monthly Maintenance Schedule ......................... 4-4 Recommended Semi-Annual Maintenance Schedule......................
  • Page 4 Section 5: Warranty ..........................5-1 Standard Warranty for Fulton Boilers ............................5-3 Extended Warranty for Fulton Skid Mounted Boilers ......................5-3...

  • Page 5: Section 1: Safety & Warnings

    Section Safety & Warnings Installation Operation Maintenance & Troubleshooting Warranty...

  • Page 6: Introduction

    Fulton reserves the right to change any part of this installation, operation and maintenance manual. ! WARNING Installation, start-up, and maintenance of this...
  • Page 7 Be sure to shut Before commissioning the equipment, verify with off all incoming and outgoing fluid shutoff valves and authorized personnel that gas lines have been purged. Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 8 Post these instructions in an appropriate place near the equipment and maintain in good legible condition. To ensure that your Fulton equipment is operating safely and efficiently, follow the maintenance procedures set forth in this manual. ! WARNING...
  • Page 9 Should you suspect that the boilers flue passage ways covered under warranty. Airborne materials from have become blocked, contact your authorized Fulton construction and maintenance activities constitute a representative. high-risk situation. Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...

  • Page 10: Steam Boiler Systems Warnings And Cautions

    Be sure all parts are free of chips and debris. ! CAUTION Where an atmospheric feedwater tank is to be installed, this should: 1) be vented to a safe location; 2) have capacity sufficient to satisfy boiler consumption, © Fulton 2018 VSRT_IOM_2018-1213...

  • Page 11: Installation

    Section Safety & Warnings Installation Operation Maintenance & Troubleshooting Warranty...

  • Page 12: Product Overview

    8. Never allow weight to bear on the jacket, control panel, trim, burner, fuel train or fan housing of any Fulton boiler. Use only lifting eyes or fork Competent personnel in accordance with all applicable local codes should carry out the placement holes for movement.
  • Page 13 N.P.T. 1 (25) N.P.T. Note: *Shipped loose; size depends on trim pressure. **Use of B-vent with Fulton VSRT boiler requires purchase of the adapter kit. Table 3 - VSRT Specifications (See NOTES at top of next page) Unit Size (BHP)
  • Page 14 3. Fulton recommends minimum clearance of 36” in front of electrical panels. 4. Fulton recommends 36” clearance between inspection openings of all boilers, 18” clearance of handholes, and 18” from exhaust stack. 5. All dimensions inside ( ) denote reference dimensions.
  • Page 15 (150 PSI) HECKED BY: ELECTRICAL REVIEW: PROJECT NAME: Side View (All dimensions in inches) Fulton DRAWING NUMBER 9-SR-010312 O.M. REVIEW: APPROVED BY: PROJECT MANAGER: 11/28/2017 E.B.W. SHEET 1 OF 1 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 16 Note 3: Fulton recommends a minimum clearance of 36” in front of the electrical panels. Note 9: Fulton recommends 36” clearance between openings of all boilers, 18” clearance of handholes, and 18” from exhaust stack. Note 11: Local codes supercede Fulton recommended clearances.
  • Page 17 ANGLE  0.5 DEG written consent. SURFACE FINISH REVISION DESCRIPTION B.O.M. ELEC. ENG. MECH. ENG CHECKED APPROVED B.O. 250 MICRO-INCHES REVISION HISTORY THIRD ANGLE PROJECTION Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 18 MINIMUM INCOMING GAS PRESSURE: NOTES: STEAM OUTPUT LB/HR: F 100°C) ALL CLEARANCES ARE FAC LOCAL JURISDICTION FOR D 11 FULTON RECOMMENDS M OF ELECTRICAL PANELS. FULTON RECOMMENDS 36 85 5/8* OPENINGS OF ALL BOILER AND 14" FROM EXHAUST 80 7/8 PLEASE REFER TO THE O&...
  • Page 19 Note 3: Fulton recommends a minimum clearance of 36” in front of the electrical panels. Note 9: Fulton recommends 36” clearance between openings of all boilers, 18” clearance of handholes, and 18” from exhaust stack. Note 11: Local codes supercede Fulton recommended clearances.
  • Page 20 CLEARANCE REQUIRED FOR BURNER REMOVAL 86 3/8 (STEAM OUTLET) 79 1/16 (MINIMUM HEIGHT) (74) (FUEL INLET) 49 1/4 (AIR INLET) FRONT VIEW Figure 7 - 30-HP Model VSRT Dimensions - Front View (All dimensions in inches) 2-10 © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 21 81 5/8 (S.R.V.) (EXHAUST STACK) 22 5/16 (FEEDWATER) RIGHT SIDE VIEW (BOTTOM BLOWDOWN) Figure 8 - 30-HP Model VSRT Dimensions - Right Side View (All dimensions in inches) 2-11 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 22 Note 3: Fulton recommends a minimum clearance of 36” in front of the electrical panels. Note 4: Fulton recommends 36” clearance between openings of all boilers, 18” clearance of handholes, and 18” from exhaust stack. Note 11: Local codes supercede Fulton recommended clearances.
  • Page 23 (3) PLACE DEC. 0.005 their use except with prior ANGLE  0.5 DEG written consent. SURFACE FINISH REVISION DESCRIPTION B.O.M. ELEC. ENG. MECH. ENG CHECKED APPROVED 250 MICRO-INCHES REVISION HISTORY 2-13 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 24 STEAM OUTPUT LB/HR: FROM 100°C) ALL CLEARANCES ARE FACTOR LOCAL JURISDICTION FOR EX FULTON RECOMMENDS MINIM OF ELECTRICAL PANELS. FULTON RECOMMENDS 36" CL 103 1/2 OPENINGS OF ALL BOILERS, 1 AND 14" FROM EXHAUST STA 99 3/16 PLEASE REFER TO THE O&M M...
  • Page 25 Note 3: Fulton recommends a minimum clearance of 36” in front of the electrical panels. Note 4: Fulton recommends 36” clearance between openings of all boilers, 18” clearance of handholes, and 18” from exhaust stack. Note 10: Local codes supercede Fulton recommended clearances.

  • Page 26: Equipment Ventilation & Combustion Air Requirements

    1,000 section. Note that with ducted combustion air, 1,196 proper room ventilation is still required. *Minimum make-up air requirements are based on a maximum of 25% excess air at high fire at 60˚ ambient temperature. 2-16 © Fulton 2018 VSRT_IOM_2018-1213...

  • Page 27: Utilities

    Clean all piping thoroughly after train. completing the leak check. 2. The pipe and fittings used must be new and free of dirt or other deposits. 2-17 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...

  • Page 28: Electrical Supply

    NFPA 70. water pump starter. Note: If the pump motor is not supplied by Fulton, the motor starter may not 2. Make sure the information on the electrical be supplied. drawing corresponds to your voltage and frequency.

  • Page 29: Steam Outlet

    ++ Iron: Take a water sample. The upper limit is 0.1 ppm. Hold the sample against a white background. The water should have no visible yellow, red or orange tinge. ND: None Detected ppm: parts per million 2-19 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 30 (8.5-10.5) whenever water is in the boiler. The Fulton Warranty does not cover damage or failure that Chlorides: If chloride levels are high enough to cause can be attributed to excessive corrosion, scale or fouling.

  • Page 31: Piping Specifications

    (such as recommended values provided by the gasket water hammer, external loads, wind loads, and vibration manufacturer. from equipment). 2-21 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 32 ++ If there is no preheat in the feedwater tank, feed water piping between the feedwater tank and the boiler should be sch 80, SA 106B. +++ Welded/flanged pipe (3” and greater) may be sch. 40. 2-22 © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 33 CHECK TEE FOR CHEM VALVE VALVE TUBING FOR SIGHT QUILL INJECT GLASS DRAIN FAST OPENING BLOWDOWN VALVE VALVE Figure 13 - Near Boiler Piping (continued on next page) 2-23 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 34 VALVE FEED TANK DRAIN COOLING WATER INLET FOR LOW LEVEL DRAIN PUMP DISCHARGE GAUGE RECOMMENDED FEEDWATER PUMP LOW LEVEL DRAIN BLOWDOWN TANK DRAIN SYSTEM DRAIN Figure 13 - Near Boiler Piping (continued from previous page) 2-24 © Fulton 2018 VSRT_IOM_2018-1213...

  • Page 35: Insulation

    2.5 times the evaporation rate for on/off pumps temperatures allowed by local jurisdiction. and 1.5 times the evaporation rate for continuous 6. Do not insulate the blowdown tank. running pumps. The discharge pressure of the 2-25 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 36 2 - INSTALLATION THE BLOW OFF VALVES adequately by appropriate means. 11. Fulton recommends the use of a drip pan elbow, Where the boiler blow off valves are to be fitted, adhere as this provides the needed drainage and to the following: isolation from expansion as required.
  • Page 37 13. Install drain piping from water bottle and lower water gauge glass fitting to the boiler blow off piping. 2-27 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...

  • Page 38: Assembly Of Fulton Multi-Skid Engineered Systems

    -0.02” w.c. to -0.04’” w.c. standing hot and Electrical wires are labeled. -0.04” w.c. to -0.08” w.c. running hot. 9. Connect all wiring per the Fulton supplied » Model VSRT must supply a draft condition of electrical drawing. -0.25” w.c. to + 1.50” w.c draft at the boiler.
  • Page 39 Horizontal Horizontal Run 2' Run 2' 30° Cleanout Door Baffle Cleanout This Distance Door Must Not Cleanout Exceed 25% Of Total Rise Door Figure 15 - Typical Stack 2-29 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...

  • Page 40: Venting Terminations

    This will help to maintain the required draft. The eddy zones, building configurations, etc. Fulton placement of the draft regulator should be as cannot be held responsible for the effects such shown in Figure 15.

  • Page 41: System Piping Testing

    (2.1 m) above finished grade, (National Fuel Gas Code, ANSI Z223.1). 4. The vent terminations must be at least 4 ft (1.22 m) horizontally from electric meters, gas meters, regulators, and relief equipment. 2-31 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 42 Figure 16 - Roof Penetration Details 2.) Maintain minimum 9" / 22.86 cm air space clearances to combustables, wires and insulation 3.) Install support straps at 5 FT / 152 CM horizontal intervals and at elbows 2-32 © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 43 2.) Maintain minimum 9" / 22.86 cm air space clearances to combustables, WIND DIRECTION wires and insulation 3.) Install support straps at 5 FT / 152 CM horizontal intervals and at elbows Figure 17 - Side Wall Penetration Details 2-33 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 44 2 - INSTALLATION 2-34 © Fulton 2018 VSRT_IOM_2018-1213...

  • Page 45: Operation

    Section Safety & Warnings Installation Operation Maintenance & Troubleshooting Warranty...

  • Page 46: Start-Up Preparation & Installation Review

    In some localities, final inspection of services client’s representative or engineers. If possible, contact may be required. the factory at least two weeks before a Fulton service engineer is required on site. Review the installation section of this manual carefully.

  • Page 47: Sequence Of Operation: Gas Fired Burners

    (30 seconds). Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...

  • Page 48: Flame Programmers

    This information is for reference purposes only. 5. The main gas valve will now be energized, Fulton Companies is not responsible for this product, supplying fuel to the burner, and lighting the including (but not limited to) its accuracy, reliability, main flame.

  • Page 49: Commissioning The Unit

    11. Repeat this process until all parameters have 6. You will be at P0. P0 is the start of the profile and been reviewed and set. the Ignition position. Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 50 (but not limited to) its accuracy, reliability, and safety. » Check the O2 level in the stack outlet. No Fulton document should substitute for full review of documentation available from the product manufacturer. » Once the desired O2 level and input (last elbow pressure) is reached, proceed to the next combustion point until all points have been set.

  • Page 51: Operating Controls

    Parameter set-point adjustments are shown in the figure SKP-25 Adjustment More Input, Less O2 Less Input, More O2 on the next page and explained in the text that follows. Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 52 Press the 14. Fulton standard Integral time setting is “minutes/ “Set/Enter” key once the desired number is reached to seconds per repeat”...
  • Page 53 2. Reset motor starter; blower should start and 1. Slowly drain to the secondary cut-off level. This purge cycle will begin. must be above the bottom of the lowest visible Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 54 In the event that a sight glass with the burner running by confirming that a should break, the ball will set, preventing discharge of flame signal is present with a flame in the boiler. 3-10 © Fulton 2018 VSRT_IOM_2018-1213...

  • Page 55: Cycle Testing

    The blower/fan will purge for 30 seconds, then ramp down to light off position (near low fire). When stable, ignition sequence begins. 2. As spark is generated inside the combustion 3-11 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 56 99999999 h *Data is for reference purposes only. Fulton Companies is not responsible for this product, including (but not limited to) its accuracy, reliability, and safety. No Fulton document should substitute for full review of documentation available from the product manufacturer.
  • Page 57 1 = activated *Data is for reference purposes only. Fulton Companies is not responsible for this product, including (but not limited to) its accuracy, reliability, and safety. No Fulton document should substitute for full review of documentation available from the product manufacturer.
  • Page 58 Index 2 = post-purge position *Data is for reference purposes only. Fulton Companies is not responsible for this product, including (but not limited to) its accuracy, reliability, and safety. No Fulton document should substitute for full review of documentation available from the product manufacturer.
  • Page 59 65535 *Data is for reference purposes only. Fulton Companies is not responsible for this product, including (but not limited to) its accuracy, reliability, and safety. No Fulton document should substitute for full review of documentation available from the product manufacturer.
  • Page 60 0xFFFFFFFF *Data is for reference purposes only. Fulton Companies is not responsible for this product, including (but not limited to) its accuracy, reliability, and safety. No Fulton document should substitute for full review of documentation available from the product manufacturer.

  • Page 61: Maintenance & Troubleshooting

    Section Safety & Warnings Installation Operation Maintenance & Troubleshooting Warranty...

  • Page 62: Procedure For Cleaning Water Probes

    Installation and service must be performed by a • Air damper adjustments in the combustion settings. qualified and knowledgeable individual, such as a Fulton Steam Solutions representative, qualified • Adjusting gas pressure through the gas regulator. installer, service agency or gas supplier. Any potential...

  • Page 63: Recommended Daily Maintenance Schedule

    Any water column on WATER COLUMN the system should be blown down daily following BLOWDOWN VALVE the above procedure. 3. If the feed water is being treated by chemical Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...

  • Page 64: Recommended Weekly Maintenance Schedule

    5. Check to be sure feed water pump is working. chemical supplier’s instructions. 6. For float type water level control, blow down the  OTE: Fulton recommends that the feedwater – float chamber. chemical treatment should be added between the 7. Check water chemistry.

  • Page 65: Recommended Monthly Maintenance Schedule

    The following steps should be carried out semi-annually: 1. Check combustion settings for all fuels. 2. Check and adjust combustion to the correct settings. 3. Check for proper operation of steam traps in your system. Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 66 1/4 turn. Do not compress excessively. The burner must be removed to perform a thorough See Figures 23 and 24. inspection and cleaning. » Refill the boiler with fresh water. © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 67 2. Perform any recommended maintenance as  OTE: The burner assembly drawings are located at – required by the vent material manufacturer. the end of this chapter, just before Troubleshooting. Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...

  • Page 68: Recommended Annual Maintenance Schedule

    2. Operate the boiler and perform combustion safety checks. 3. Analyze combustion throughout the range and verify proper operation of safety devices. Assembly Drawings and BOMs Refer to the figures and tables on the following pages for VSRT assembly drawings and BOMs. © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 69 2-22-290030 6" SPIRAL HOSE CLAMP (CW) (MCMASTER 45955K73) CONNECTION 2-30-290032 VSRT-30 CBI BLOWER 5-10-290040 VSRT CYCLONE FILTER COLLECTION CHAMBER ASSEMBLY 2-30-292030 VSRT-30 PLASTIC CYCLONE - NYB W/ 6" INLET Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 70 ONTO AIR INLET AS CYCLONE GOES DOWN. TORQUE ELBOW CLAMPS TO 40 IN-LB. ORIENT BOLTS UNDERNEATH AWAY FROM VISIBILITY (TYP. 2 PLCS.) ATTACH BETWEEN WASHER AND PVC GROMMET ATTACH WITH REMAINING #10-24 SELF TAPPING SCREW CYCLONE ASSEMBLY ATTACH GROUNDING WIRE 4-10 © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 71 5-10-290018 VSRT PREMIX ELBOW - BURNER SIDE ELBOW ASSEMBLY 5-10-290021 VSRT-30 - PREMIX ELBOW WITH PRESSURE SWITCH COUPLING 7-20-290030 VSRT PILOT ASSEMBLY (19 3/8" LONG) 23 22 21 4-11 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 72 FACING FRONT OF BOILER. TORQUE CLAMPS TO 40 IN-LBS #10-24 SELF TAPPING SCREWS (TYP. 3 EACH SIDE) (TYP. 4 PLCS.) TORQUE CLAMPS TO 40 IN-LBS APPLY LOCTITE 592 TO ALL THREADS PREMIX AND PRESSURE SWITCH 4-12 © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 73 APPLY LOCTITE C5-A APPLY MEGALOC THREAD SEALANT PREMIX ELBOW / UV SCANNER / SIGHT GLASS APPLY LOCTITE C5-A TORQUE TO 23 FT-LB (TYP. 4 PLCS.) PREMIX ELBOW HARDWARE 4-13 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 74 TORQUE TO 50 IN-LB ALIGN SEAM IN BURNER WITH PREMIX AND PRESSURE SWITCH DETAIL (TYP. 2 PLCS.) PROTRUSION TAB ON TOP PLATE (TYP. 6 PLCS.) (TAB IS COLINEAR WITH LIFTING EYES) HARDWARE DETAIL BURNER ALIGNMENT 4-14 © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 75 TORQUE TO 23 FT-LBS IN STAR PATTERN AS DETAILED ABOVE (TYP. 8 PLCS.) APPLY LOCTITE 592 BUTTERFLY VALVE TO BE PARALLEL TO FLOOR FACING AWAY FROM BOILER AIR INLET DETAIL 4-15 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 76 STEP 4: LOWER BLOWER INTO HOOKS STEP 3: LIFT NEW BLOWER IN SAME MANNER AS THE OLD WAS REMOVED TORQUE TO 23 FT-LBS (TYP. 2 PLCS.) TORQUE TO 23 FT-LBS (TYP. 2 PLCS.) STEP 5: REINSTALL HARDWARE 4-16 © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 77 2-45-290011 BANNER S18-2VPRL-Q8 - S18-2 SERIES RECEIVER 2-45-290014 PEPPERL + FUCHS NBN4-F29-E2 INDUCTIVE SENSOR 5-10-290039 VSRT CYCLONE FILTER COLLECTION CHAMBER FABRICATED TOP W/ 6" INLET CYCLONE COLLECTION CHAMBER 4-17 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 78 120V RED ILLUMINATED PUSH BUTTON W/ SINGLE POLE N/C CONTACT 2-45-000546 120V RED ILLUMINATED PUSH BUTTON W/ SINGLE POLE N/O CONTACT 5-21-030312 VSRT-30 BACK PLATE FOR 24" X 30" MODULATED PANEL BOX TOP VIEW FRONT VIEW 4-18 © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 79 PANEL LAYOUT "USE COPPER WIRE ONLY ON THIS TERMINAL BLOCK" 240/60/1 TORQUE 13.3-15.9 IN./LBS. JTD40 JTD40 CR01 8A KLKD 120/60/1 JTD40 TORQUE 25 IN./LBS. CR03 CR02 TORQUE 20 IN./LBS. 4-19 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 80 WATER LEVEL RELAY LOW WATER SAFETY RELAY 1 LOW WATER SAFETY RELAY 2 FEEDWATER PUMP FUSE LOW VOLTAGE TERMINAL BLOCK INCOMING POWER TERMINAL BLOCK 2 MAIN POWER FUSES VARIABLE SPEED DRIVE FEEDWATER PUMP MOTOR CONTACTOR 4-20 © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 81 (GAS TRAIN BRACKET FITS HERE) PRESSURE SWITCH VARIANT (HIGH GAS SWITCH LOCATION) (SEE NOTE 4) VARIANTS (SEE NOTE 7) ISOMETRIC VIEW PRESSURE SWITCH VARIANT PRESSURE GAUGE VARIANT PROPANE VARIANT 4-21 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 82 PSI MAX) 2-30-001216 YELLOW SPRING FOR 325-5A 2-30-001284 3/8" NPT VENT LIMITER FOR 325-5A PILOT REGULATOR (12A39) 2-35-000261 3/4" X 1/4" 150# BUSHING 2-35-000641 1 1/4" X 3/4" 150# BUSHING 2-35-001667 1 1/4" 150# THREADED CROSS 4-22 © Fulton 2018 VSRT_IOM_2018-1213...

  • Page 83: Troubleshooting

    Adjust to proper setting. switch Scanner wiring reversed at Change to correct terminals. panel box * For natural gas fired boilers. Refer to the test fire sheet for all other fuels. 4-23 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 84 As the boiler cools off, it pulls water from the Vacuum created with boiler system piping. To prevent this, add a 1/4” check valve on the steam gauge assembly piping, which closes under pressure and opens under vacuum. 4-24 © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 85 -0.25” w.c. to + 1.50” w.c. May need to install a barometric damper. Negative Room Pressure Make sure no exhaust fans are running in the boiler room. 4-25 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 86 Dirty Probes Clean or replace as necessary. Pump will not Make sure relay is plugged in tightly. If so, replace water Relay failed cut off level relay. Ground Connection Check for tightness and clean. 4-26 © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 87 Impeller Adjustment information in instruction manual (Burks/MTH only). Back pressure on pump Install repair kit on pump. Plugged feed water nipple Check and clean or replace as necessary. 4-27 Questions? Call (315) 298-5121, or visit us online at www.fulton.com VSRT_IOM_2018-1213...
  • Page 88 Section Safety & Warnings Installation Operation Maintenance & Troubleshooting Warranty Parts...
  • Page 89 5 - WARRANTY © Fulton 2018 VSRT_IOM_2018-1213...
  • Page 90 Installation and Operation Checklists to Fulton’s Quality Assurance department. General Fulton shall be notified in writing as soon as any defect becomes apparent. This warranty does not include freight, handling or labor charges of any kind.
  • Page 91 No part of this Installation, Operation, and Maintenance manual may be reproduced in any form or by any means without permission in writing from Fulton. The Fulton Group of companies are global manufacturers of steam, hot water and thermal fluid heat transfer systems. © Fulton 2018 www.fulton.com...

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