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Snap-on Equipment EELR591A Installation And Operating Manual

14k scissor lift
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Snap-on Equipment
INSTALLATION AND OPERATING MANUAL
READ THOROUGHLY BEFORE INSTALLING,
SERVICING OR MAINTAINING THE LIFT.
SAVE THIS MANUAL
INSTALLATION and OPERATION MANUAL
14K SCISSOR LIFT
Standard Models:
EELR591A, EELR592A, EELR593A, EELR594A
EELR787A, EELR788A, EELR789A, EELR790A
Short Models:
EELR587A, EELR588A, EELR589A, EELR590A
EELR783A, EELR784A, EELR785A, EELR786A
Apr 2020
REV. J
309 EXCHANGE AVENUE, CONWAY, ARKANSAS, 72032
EAZ0080V42A
TEL: 501-450-1500, FAX: 501-450-1585
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  • Page 1 READ THOROUGHLY BEFORE INSTALLING, SERVICING OR MAINTAINING THE LIFT. SAVE THIS MANUAL INSTALLATION and OPERATION MANUAL 14K SCISSOR LIFT Standard Models: EELR591A, EELR592A, EELR593A, EELR594A EELR787A, EELR788A, EELR789A, EELR790A Short Models: EELR587A, EELR588A, EELR589A, EELR590A EELR783A, EELR784A, EELR785A, EELR786A Apr 2020 REV.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1.0 OWNER / EMPLOYER OBLIGATIONS ............4 2.0 IMPORTANT SAFETY INSTRUCTIONS ............4 3.0 SAFETY WARNING DECALS ............... 7 4.0 SPECIFICATIONS ..................8 5.0 CONTENTS ....................10 6.0 TOOLS REQUIRED FOR INSTALLATION OF LIFT ........10 7.0 INSTALLATION OVERVIEW ............... 11 8.0 INSTRUCTIONS ...................
  • Page 3 14.2 Emergency Operation ..............49 15.0 TROUBLE SHOOTING ................52 16.0 RECORD OF MAINTENANCE / TRAINING ..........53 17.0 LIFT ASSEMBLY ..................55 17.1 Lift Assembly Parts List ..............55 18.0 REAR SLIP PLATE TRANSFER BALL ARRANGEMENT ....... 60 19.0 HYDRAULIC & AIR ASSEMBLY ............... 61 19.1 Hydraulic &...

  • Page 4: Owner / Employer Obligations

    1.0 OWNER / EMPLOYER OBLIGATIONS 1. The Owner/Employer shall ensure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer’s operating instructions; ALI/SM 93-1, ALI Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips card; ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts - Safety Requirements for Operation, Inspection and Maintenance;...
  • Page 5 5. Before driving vehicle on, make sure lift is in the fully down position. 6. Before removing vehicle from the lift, make sure lift is in the fully down position and ensure that all tools have been removed from the deck surfaces. 7.
  • Page 6 For additional safety instructions regarding lifting, lift types, warning labels, preparing to lift, vehicle spotting, vehicle lifting, maintaining load stability, emergency procedures, vehicle lowering, lift limitations, lift maintenance, good shop practices, installation, operator training and owner/employer responsibilities, please refer to “Lifting It Right” (ALI/SM) and “Safety Tips” (ALI/ST) and vehicle lift points for service garage lifting SAE J2184.

  • Page 7: Safety Warning Decals

    3.0 SAFETY WARNING DECALS 7 of 84...

  • Page 8: Specifications

    4.0 SPECIFICATIONS Maximum Capacity: 14 000 lbs 6363 kg Overall Width (min-max): 92½” - 94½” Inches 2350-2400 mm 270-7/8 Inches 6880 mm Long (SM): Overall Length: 256-3/16" Inches 6507 mm Short (SM): Maximum Raised Height: 72 Inches 1829 mm Minimum Lowered Height: 10 Inches 254 mm Runway Width...
  • Page 9 92 1 2 – 94 1 2 REF. O.A. WIDTH 92 1 2 – 94 1 2 REF. O.A. WIDTH Figure 1 - Lift Dimensions, Long Model (Top) & Short Model (Bottom) 9 of 84...

  • Page 10: Contents

    5.0 CONTENTS The complete lift is contained in two (2) packages: 1. The main structural components are pre-assembled and packaged on top of each other. 2. The remaining parts are packed in a console/accessory box. Refer to the packing slip inside the accessory box for a list contents.

  • Page 11: Installation Overview

    7.0 INSTALLATION OVERVIEW This is the order in which this installation is to take place: 1. Layout the Bay 2. Unpacking the Lift 3. Inspect the Lift 4. Connect Hydraulic Lines 5. Connect Air Lines 6. Connect Pneumatic Sensors 7. Connect Electrical 8.

  • Page 12: Flushmount Bay Layout

    8.1 Flushmount Bay Layout NOTE: Leave any additional room for any desired aisle or work area. Recommended clearance around the lift is a minimum of three (3) feet. Ensure clearance conforms to local building and fire codes. Recommended overhead clearance is a minimum of twelve (12) foot ceiling providing 6 feet for the maximum lift height and 6 feet for the supported vehicle.

  • Page 13: Surfacemount Bay Layout

    8.2 Surfacemount Bay Layout NOTE: Leave any additional room for any desired aisle or work area. Recommended clearance around the equipment is a minimum of three (3) feet. Ensure clearance conforms to local building and fire codes. Recommended overhead clearance is a minimum of twelve (12) foot ceiling providing 6 feet for the maximum lift height and 6 feet for...

  • Page 14: Baseframe Location

    8.3 Baseframe Location IMPORTANT: DO NOT CUT THE SHIPPING STRAPS HOLDING EACH SCISSOR ASSEMBLY TOGETHER UNTIL INSTRUCTED TO DO SO. 1. With reference to Figure 3, the installer should locate the most suitable location in the shop for the lift. 2.

  • Page 15: Anchor Location

    Refer to the minimum requirements listed in the installation and operation • manual of any alignment equipment as needed. 8.4 Anchor Location Do not install the anchors in the inner two holes. Figure 5 - Anchor Locations 15 of 84...

  • Page 16: Unpacking The Lift

    8.5 Unpacking the Lift Unpack the console and place it in the desired location at the rear of the lift. The console can be placed on either the left or right hand side of the lift. Unpack the runways and lay each baseframe along the chalk lines. Do not remove the individual strapping on the runways until they have been positioned on the chalk lines.

  • Page 17: Hydraulic Connections

    8.6 Hydraulic Connections WARNING! DO NOT REMOVE HYDRAULIC FITTINGS WHILE SYSTEM IS UNDER PRESSURE. 1. Open the front and rear access covers of the console. 2. Unravel all hoses, air lines, and sensor cables from each runway and connect the hydraulic lines as shown in Figure 8.
  • Page 18 Figure 8 - Hydraulic Connections 18 of 84...

  • Page 19: Air Safety And Auxiliary Air Connections

    8.7 Air Safety and Auxiliary Air connections WARNING! WEAR SAFETY GOGGLES AND PRACTICE CAUTION WHILE WORKING WITH COMPRESSED AIR. 1. Uncoil the Ø6mm polytube from each baseframe that is connected to the air release cylinder. Route this line to the ‘Y’ connector in the console. (Figure 9, Figure 11) 2.
  • Page 20 PROCEDURE FOR PREPARING FRL FOR USE WITH LIFT: 1. Disconnect shop air from FRL inlet. Adding Oil to the lubricator cannot take place under a pressurized condition. Disconnect shop air. 2. Using a slotted screwdriver or an Allen key, remove the filler cap from the top of the FRL. 3.
  • Page 21 SMC Brand - DIAL VERSION Turn the dial on the top end of the oil reservoir to the 2 position. Count the number of drips for 1 minute. iii. Adjust between settings up or down to reach the desired drip rate. 7.
  • Page 22 TO LEFT DECK ASSEMBLY Figure 11 - Air Safety & Auxiliary Air Connections 22 of 84...

  • Page 23: Pneumatic Sensor Connections

    8.8 Pneumatic Sensor Connections There are three (3) pneumatic limit switches on this lift. Each runway is outfitted with an individual equalizing pneumatic switch mounted on a bracket located under the front of the runway. The third pneumatic switch, used for height limit detection, is located under the rear slip plate area on the left scissor assembly.
  • Page 24 1. Route two red Ø4mm air lines labeled with “EQ SUPPLY” and “LMT SUPPLY” from left side baseframe and one red Ø4mm air lines labeled with “EQ SUPPLY” from right side baseframe to console and connect them to the “5 PORTS MANIFOLD” fitting in console (Figure 13). 2.

  • Page 25: Electrical Connections

    8.9 Electrical Connections DANGER ! - Ensure that electrical connections are completed by a licensed electrician. Electrical shocks can cause serious injury or even death. Figure 15a - Console Circuit Connections ** Optional for locking and lights. See next page for electrical diagram of LED driver box. NOTE: Overload fuse does not come with single phase power unit NOTE: Optional Voltage and Phase power units will include separate wiring diagrams.
  • Page 26 Figure 15b - **Optional: LED Driver Box Circuit Connections 26 of 84...

  • Page 27: Initial Operation

    8.10 Initial Operation 1. Add hydraulic fluid to reservoir (ISO 32 10wt). Oil capacity for the lift is approximately 6 gallons. IMPORTANT: Shop air must be connected to the inlet port at the FRL unit in the console, in order for lift to operate. 2.

  • Page 28: Equalizing Function Check

    PLUG Figure 18- Remove fitting. Figure 19- Cap port using plug provided. 8.11 Equalizing Function Check Check: To verify that the pneumatic switches are functioning, remove the rear panel on the console and locate the five (5) Din Connector/Solenoid assemblies; (four (4) on manifold block and one (1) on the pump).

  • Page 29: Maximum Height Adjustment

    8.12 Maximum Height Adjustment The lift has been pre-adjusted at the factory to a 72” working height. If a lower height limit is required, the system can be adjusted to a minimum of 43”. 1. Raise lift to full height by pressing the up button (do not press the by-pass button). 2.

  • Page 30: Level And Support

    8.13 Level and Support NOTICE - CORRECT LEVELING IS IMPORTANT TO ENSURE THE PROPER OPERATION OF THE LIFT. TAKE PRECAUTIONS TO ENSURE ACCURATE LEVEL READINGS WHEN PERFORMING THIS PROCEDURE Side-to-side leveling measurements should be taken off the baseframe, and measurements should be taken on each baseframe as well as between the two baseframes.

  • Page 31: Anchoring Procedure

    4. Verify that the baseframes are level side-to-side and that the runways are level front-to-back. The front turnplate and rear slip plate are the areas of interest. Check that the spacing between the runways is as desired, and that this spacing is equal at both the front and rear of the lift.

  • Page 32: Grouting Procedure (Optional)

    8.15 Grouting Procedure (Optional) 1. Pour grouting under the load area of each base frame as shown in Figure 24. Ensure that grout is evenly distributed under the frame and finish the edges with a 45 degree chamfer. Refer to specific grouting instructions on the package.

  • Page 33: Accessory Installation

    9.0 ACCESSORY INSTALLATION 1. Install the front runway stops located in the accessory box using the M12 hex bolts, washers, lock washers, and hex nuts located in the hardware kit. (See Figure 25) Hex Nut Hex Bolt Flat Washer Lock Washer Figure 25 - Runway Stops Installation The runway stops are designed as a secondary means to restrain a vehicle from inadvertently rolling off the runways.
  • Page 34 3. Position the moveable workstep in the desired location. There are slots along the span of each runway where the workstep can be mounted. When not in use, the workstep can be stored under the front section of the runway. (See Figure 27) Figure 27 - Position Movable Workstep WARNING!! ENSURE THE WORKSTEP IS FULLY ENGAGED PRIOR TO USE.
  • Page 35 Figure 28 - Filler Angle Installation 35 of 84...

  • Page 36: Installation Of Line Covers

    9.1 Installation of Line Covers 1. Install line covers once console is installed and hydraulic lines are routed. 2. Position line cover “A” behind the base frames as shown. 3. Place line cover “B” close to line cover “A”, and adjust the position to make the square holes of the line cover “B”...

  • Page 37: Installation Of Extension Line Covers

    9.2 Installation of Extension Line Covers Installation of extension line covers ( Hose extension kit ) Install line covers “E” and “D” to form an angle (as shown) that will route the hoses to the front of the lift. Position 5 line covers “C” after line cover “D”...

  • Page 38: Locking Front Turnplates & Rear Slip Plates (Optional)

    10.0 LOCKING FRONT TURNPLATES & REAR SLIP PLATES (OPTIONAL) 10.1 Installation of Front Turnplates Avoid inserting fingers in the front alignment pan cut-out, if position of the turnplate assembly exposes such openings. Ensure that air supply to the lift is turned off and no person is operating on the console during maintenance of clamping elements of the locking system.
  • Page 39 Ensure that the locking system components on the bottom of the turnplate (air cylinder, fittings, and plastic clamping parts) are not hit against the runway during placement. Connect free ends of front air lines to the turnplate locking cylinder: blue air line to the cylinder port marked with a blue dot and red air line to the cylinder port marked with a red dot [Figure 33 shown below].

  • Page 40: Console Connections For Locking & Lights

    10.2 Console Connections for Locking & Lights Locking & Light System 1. Connect the (2) red & blue polytubes from lift to corresponding “y” fitting in the console (see Detail C). 2. Connect the 4mm polytube labeled “Return” to pushlock fitting on the LED driver box. Connect the other 4mm polytube labeled “Supply”...
  • Page 41 4. Once all connections are made, test system as follows: a. Light System - Lift must be fully collapsed. Start raising lift. At approximately 30” from the ground, the lights will illuminate. If not, please check that the 4mm polytube connections are correct as they may be reversed.

  • Page 42: Final Procedures

    11.0 FINAL PROCEDURES 11.1 Check of Assembled Lift 1. Final dimension check after anchoring. ____ 2. Check for air and hydraulic leaks. ____ 3. Re-check level of decks, front to rear, side to side. ____ 4. Check all fasteners, tighten if necessary. ____ 5.

  • Page 43: Lift Operation

    12.0 LIFT OPERATION 12.1 Raising the Lift 1. If the lift is equipped with sliding Jack Beam(s), be sure that the Beam(s) are positioned at the front or mid travel of the lift, fully down, and with the risers removed and stored. Never store Jack Beams at the rear of the lift.

  • Page 44: Recommended Maintenance

    13.0 RECOMMENDED MAINTENANCE The following maintenance schedule is recommended for ensuring the operation of the lift. A record of maintenance performed should be maintained and any items that resulted in additional service should be noted. Schedule Maintenance Required Check that the upper and lower glide tracks are clean and free of debris.

  • Page 45: Maintenance Of Turnplate & Slip Plate Locking System (Opt.)

    13.2 Maintenance of Turnplate & Slip Plate Locking System (Opt.) Observe locking mechanisms with every lift rise for air line connection integrity. Also ensure that no foreign objects are trapped in the clamping components. Once a week inspect the mating conical surfaces of the front turn table locking mechanism. If necessary, blow with compressed air or wipe with a clean cloth any road dust, salt or other contaminants, including liquids.
  • Page 46 11.3 Adjustment of Safety Locks 1. Loosen all the bolts with an 17mm open wrench Figure 38a 2. Raise lift the lift to its highest position Figure 38b 3. Center the top safety rack in between the bottom safety rack. Figure 38c 4.

  • Page 47: Lock Out And Tag Out Instructions

    14.0 LOCK OUT AND TAG OUT INSTRUCTIONS IMPORTANT: This machine does not have integral devices that will isolate the electrical, pneumatic, stored and hydraulic energy source. Appropriate isolation or blocking devices must be used that have the provisions to be switched in the off position and locked in that position.

  • Page 48: Isolation And Verification Procedure

    14.1 Isolation and Verification Procedure: Table 1: ISOLATION AND VERIFICATION PROCEDURES: LOCKOUT ENERGY TYPE PROCEDURE FOR LOCING OUT AND LOCATION VERIFY PROCEDURES AND SOURCE OR RELEASING ENERGIES (TO BE COMPLETED BY END USER) VERIFY THAT THE LIFT IS CONTACTING THE SUPPLEMENTARY JACK STANDS, THE BLOCKS ARE SECURLY PLACED AND THE COME ALONG IS...

  • Page 49: Emergency Operation

    - RETURNING TO SERVICE: • Check the lift and the immediate area around the lift to ensure that nonessential items,, tools and parts are removed and that the lift components are operationally intact. • Check the work area to ensure that all employees have been safely positioned or removed from the work area.
  • Page 50 4) Slowly turn each manual override thumbscrew in the counterclockwise direction. The lift should not come down at this point. 5) Locate the descent valve on the hydraulic power unit, see Figure 39. Figure 39 - Image of descent valves 6) Locate the manual override thumbscrew (red) on the top of the descent valve, see Figure 7) Verbally indicate to all those involved that the lift will now be lowered.
  • Page 51 9) Keep a close eye on the movement of the lift and the position of the vehicle; A: turn the manual override thumbscrew clockwise if any abnormal movement is detected. B: Push in and turn the manual override thumbscrew clockwise into the locked position. 10) Once the lift is fully lowered: A: Turn the override thumbscrew in the clockwise direction until tight.

  • Page 52: Trouble Shooting

    15.0 TROUBLE SHOOTING PROBLEM REASON SOLUTION Motor does no turn. Bad fuse or circuit breaker. Replace fuse or reset breaker. Incorrect voltage to motor. Provide proper voltage to motor. Incorrect wiring. Have certified electrician check Motor switch is malfunctioning Replace motor switch. Motor burned out Replace motor.

  • Page 53: Record Of Maintenance / Training

    16.0 RECORD OF MAINTENANCE / TRAINING Records of all lift maintenance and operator training should be recorded in the following table. MAINTENANCE NOTES & TRAINING DATE PERFORMED 53 of 84...
  • Page 54 Snap-on Equipment PARTS LIST SAVE THIS MANUAL 14K SCISSOR LIFT Standard Models: EELR591A, EELR592A, EELR593A, EELR594A EELR787A, EELR788A, EELR789A, EELR790A Short Models: EELR587A, EELR588A, EELR589A, EELR590A EELR783A, EELR784A, EELR785A, EELR786A Nov 2019 REV. I 309 EXCHANGE AVENUE, CONWAY, ARKANSAS, 72032...

  • Page 55: Lift Assembly

    17.0 LIFT ASSEMBLY REPLACE WORN, DAMAGED OR BROKEN PARTS WITH PARTS APPROVED BY THE ORIGINAL EQUIPMENT MANUFACTURER ONLY 17.1 Lift Assembly Parts List 55 of 84...
  • Page 56 Item # Part # Description Qty. EAK0336V01A Primary Cylinder Kit 3-0896-3CN Primary Cylinder Assembly w/ Fittings 1-04188A Spring Washer D20 6-0738CN Flat Washer D20 6-2936CN Hex Bolt M20 x 35 EAK0336T11B Rear Slip Plate Kit w/ Hardware, Std LS 2-3032CN Rear Slip Plate Weldment LS 1-4104CN Retaining Washer, Std...
  • Page 57 EAK0336T13B Height Limit Switch Kit V2 EAA0441V09A Limit Switch w/ Roller Lever 6-3465CN Lock Washer, 4mm ID 6-3966CN Flat Washer, 4mm ID 6-3965CN Truss Pan HD M4 x 25 1-01188A Screw M6 x 25 EAM0113V37A Sensor Bracket 1-04488A Flat Washer, 6mm ID 1-04588A Spring Washer, 6mm ID 1-27133A...
  • Page 58 EAK0336T18A Secondary Cylinder Kit 3-0897-3CN Secondary Cylinder Assembly w/ Fitting EAK0336T19A Slider Block Kit 2-2725CN Slider Block 1-3171CN Thrust Washer, Plastic EAK0336T20B Equalization Sensor Kit EAA0441V10A Limit Switch w/ Roller Lever 6-3465CN Lock Washer, 4mm ID 6-3966CN Flat Washer, 4mm ID 6-3965CN Truss Pan HD M4 x 25 1-01188A...
  • Page 59 EAK0336T34A Secondary Cylinder Kit Lower Pin Kit 1-2790CN Secondary Cylinder Pin 1-2793CN Cylinder Retainer 1-01388A Lock Washer 10mm 9-W1025V SHCS, M10 x 25 EAK0336T35A Secondary Cylinder Kit Upper Pin Kit 1-2790CN Secondary Cylinder Pin 9-1979 Set Screw, M10 x 20 EAK0336T27A Front Cover Kit 2-2803CN Front Cover...

  • Page 60: Rear Slip Plate Transfer Ball Arrangement

    18.0 REAR SLIP PLATE TRANSFER BALL ARRANGEMENT Item # Part # Description Qty. / Deck 1-3762CN Plastic Insert 6-3974CN Transfer Ball 60 of 84...

  • Page 61: Hydraulic & Air Assembly

    19.0 HYDRAULIC & AIR ASSEMBLY 19.1 Hydraulic & Air Parts List Item # Part # Description Qty. / Lift 6-2956 VELOCITY FUSE, 4GPM 90ELBOW 3/8" 2-2143CN HYDRAULIC HOSE - CYLINDER (LS/RS), 306" 2-2717CN HYDRAULIC HOSE - EQUALIZE (LS/RS) 6-3008CN 90 HYD ELBW FRGD 3/8NPT-3/8JIC 3/8”...

  • Page 62: Various Polytubes

    19.2 VARIOUS POLYTUBES Note: Equalizing Sensors are located under Front of Driver & Passenger Side Deck. 19.3 POLYTUBE PARTS LIST Item # Part # Description Qty. EAH0069V33A POLYTUBE, Φ10-Φ6.5 BLACK,L=14000mm EAH0069V29A POLYTUBE, Φ4-Φ2.5 BLUE,L=13000mm EAH0069V28A POLYTUBE, Φ4-Φ2.5 RED,L=13000mm EAH0069V31A POLYTUBE, Φ4-Φ2.5 BLUE,L=15000mm EAH0069V30A POLYTUBE, Φ4-Φ2.5 RED,L=15000mm 6-3998CN Screw Masonary Mounts...

  • Page 63: Optional: Light Kit Sensor Parts List

    19.4 OPTIONAL: LIGHT KIT SENSOR PARTS LIST Item # Part # Description Qty. EAK0336T28A L&L Cam Kit 2-2757CN 1-3752CN Spacer, Cam 6-0293CN Hex Bolt M8 x 25 1-31341A Lock Washer, 8mm 6-1792CN Shoulder Bolt M8 x 13 1-00688A Flat Washer, 8mm 6-0340CN Snap Ring 35mm 2PL-07P4...

  • Page 64: Accessory Assembly

    20.0 ACCESSORY ASSEMBLY 20.1 Front Turnplate 64 of 84...
  • Page 65 TURNPLATE ASSEMBLY: PARTS LIST Item# P/N# Description EAM0047J60A TOP - TT, MACH. 6-3954 SCREW GB/T 70.3-2008 M5X10 EAC0105J18A SEPARATOR-SCREW,TT 1-19388A FHCS,#10-32 UNF X 3/4,STAINLESS STEEL 1-3719 TURN TABLE,LOCKING LABEL- EAM0113V40A LOCKING MECHANISM CENTERING RING EAM0113V41A LOCKING MECHANISMSTUB SHAFT EAM0113V42A LOCKING MECHANISM CYLINDER STAND-OFF EAM0047J52A PAD - TT 1-19488A...

  • Page 66: Rear Slip Plate Locking Mechanism

    20.2 Rear Slip Plate Locking Mechanism Item # Part # Description Qty. EAK0336T30A Locking Jaw Kit 1-0757CN Nylon Thrust Washer 1-3686CN Spacer Washer 2-2712CN Retainer Jaw 6-3929CN Cotter Pin EAK0336T31A Primary Locking Cylinder Assembly 6-3900CN Cylinder Assembly w/ Tee Fittings 6-3882CN Nylon Thrust Washer 6-3907CN...

  • Page 67: Airline Routing For Locking Turnplates And Rear Slip Plates

    20.3 Airline Routing for Locking Turnplates and Rear Slip Plates 67 of 84...
  • Page 68 Airline Parts List Item Part Number Description Location Qty/Lift POLYTUBE, Φ6-Φ4 From Console, on floor, on scissors, EAH0069V38A BLUE,L=13000mm up to deck hinge POLYTUBE, Φ6-Φ4 From Console, on floor, on scissors, EAH0069V37A RED,L=13000mm up to deck hinge POLYTUBE, Φ6-Φ4 EAH0069V43A On decks, from hinge to front BLUE,L=2400mm POLYTUBE, Φ6-Φ4...

  • Page 69: Rear Led Light Assembly: Exploded View

    20.4 Rear LED Light Assembly: Exploded View Top of Deck - Rear Slip Plate Underside of Deck - Connection of LED Light Bar *Note: Objects in pictures may not be exactly as shown. 69 of 84...
  • Page 70 REAR LED LIGHT ASSEMBLY: Parts List Item # Part # Description Qty. 2-3032CN Slip Plate Weldment, LS 2-3033CN Slip Plate Weldment, RS EAA0441V51A 10K/14K SCISSOR LED LIGHT BAR-RS EAA0441V52A 10K/14K SCISSOR LED LIGHT BAR-LS 6-4215 Stainless Steel Rivet 1/4 x 5/8 6-3940CN Adhesive Back Clamps EAA0441V54A LIGHT KIT,SCISSORS CABLE ASSEMBLY,LS...

  • Page 71: Led Control Box

    20.5 LED CONTROL BOX Complete Assembly EAA0441V61A Item # Part # Description Qty. EAH0069V26A 90DEG ELBOW 1/8NPT - 4PLYT 6-3957 CONSOLE DECAL EAE0073V33A FUSE, 250V, 2AMP, 6X32mm EAE0073V32A PRESSURE SWITCH EAA0441V48A 8-POLE CABLE ASSY EAE0073V28A CABLE GLAND EAA0441V50A LED POWER SUPPLY AND FRAME ASSEMBLY EAE0073V27A POWER CABLE EAE0073V31A...

  • Page 72: Console Assembly

    21.0 CONSOLE ASSEMBLY 21.1 Electrical Panel Item # Part # Description Qty. EAE0076V19A PUSH BUTTON 1NO WITH ARROW EAE0073V39A Push Button- Arrow EAE0073V40A Push Button Contact NO EAK0336V57A SERVICED KIT(Transfomer) FUSE 5A ﹣ EAE0073V02A Circuit Board EAE0076V06A STRAIN RELIEF BUSHING EAH0069V23A PRESSURE GAUGE WITH SWITCH 6-3067...

  • Page 73: Terminal Assembly For 14K Ali Console

    21.2 Terminal Assembly for 14K ALI Console Item # Part # Description Qty. EAK0336V60A TERMINAL ASSEMBLY FOR 14K ALI CONSOLE — EAK0073V10A Terminal,ZDU 4-2/4AN,4mm² EAK0073V12A Terminal Cover，ZAP ZDU 4-2/4AN EAK0073V13A Terminal marker,5x6 mm,Print:1,2White EAK0073V54A End bracket, ZEW, WxHxD:6x55x40mm,Mounting rail TS35 73 of 84...

  • Page 74: Console: Pneumatic & Filtering System

    21.3 Console: Pneumatic & Filtering System Item# P/N# Description 9-0629 SWIVEL ELBOW 1/4 NPT M EAH0069V09A Check Valve, Ø6 Poly 9-0618 UNION "Y" DIA6 EAH0069V25A POLYTUBE ODØ6MM-550MM 6-3011CN TEE Ø 10 POLYTUBE PUSHLOCK 9-0617 REDUCER Ø10-Ø6 EAH0069V11A 5 PORTS MANIFOLD EAH0069V07A Union, M5 x 4mm Polytube EAH0069V06A...

  • Page 75: Console: Pneumatic & Filtering System

    21.4 Console: Pneumatic & Filtering System - Locking & Light System (Optional) Item# P/N# Description 9-0629 SWIVEL ELBOW 1/4 NPT-M EAH0069V09A Check Valve, Ø6 Poly 9-0618 UNION "Y" DIA6 EAH0069V15A POLYTUBE ODØ6MM-120MM 6-3011CN TEE Ø10 POLYTUBE PUSHLOCK 9-0617 REDUCER Ø10-Ø6 EAH0069V11A 5 PORTS MANIFOLD EAH0069V07A...
  • Page 76 EAH0069V20A PLUG-IN REDUCER D6-D4 EAH0069V17A POLYTUBE(RED) ODØ6MM-950MM EAH0069V21A POLYTUBE(BLUE) ODØ6MM-950MM EAH0069V13A POLYTUBE ODØ6MM-950MM EAH0069V16A POLYTUBE ODØ6MM-80MM EAH0069V19A POLYTUBE ODØ6MM-350MM EAH0069V14A POLYTUBE ODØ6MM-450MM 76 of 84...

  • Page 77: Control Panel

    21.5 Control Panel Item Part # Description Qty. EAE0076V19A PUSH BUTTON 1NO WITH ARROW EAE0073V39A Push Button- Arrow EAE0073V40A Push Button Contact NO 6-4275 SAFETY RELEASE PUSHBUTTON EAE0073V04A EMERGENCY STOP BUTTON EAE0073V41A Emergency Stop Push Button EAE0073V42A Part of Emergency Stop Push Button NC * Optional: Locking Turnplates &...

  • Page 78: Console Panel Assembly

    21.6 Console Panel Assembly Item # Part # Description Qty. EAS2215V02A CONSOLE BOX WELDMENT EAM0113V30A REAR COVER EAS2168V03A ELECTRICAL BACK PLATE COVER WELDMENT EAM0113V31A TOP COVER EAS2215V03A DOOR WELDMENT 8-73637A FLAT LOCK, MS730 includes EAM0113V36A U-TYPE FASTENER 9-0659 FLAT WASHER n5 GB/T95-2002 1-18588A SELF TAPPING SCREW GB/T 845-1985 ST4.8×16 1-09288A...

  • Page 79: Powerpack Assembly

    22.0 POWERPACK ASSEMBLY 22.1 Powerpack Assembly(EAA0441V72A) 79 of 84...
  • Page 80 Item# P/N# Description 1-21188A HEX.SOCKET BUTTON HEAD SCREW 1/4-20X1/2 MANIFOLD ASSEMBLY 6-3877CN TEE 3/8"F,JIC, SWIV3/8"M,JIC 6-0284CN 2-2718CN Hydraulic hose 2-2719CN Hydraulic hose 2-2143CN Hydraulic hose 2-2717CN Equalizing hydraulic hose HYDRAULIC HOSE ASSEMBLY 2-2592CN GAS CONNECTOR G1/4-D10 EAH0069V59A HEX.SBHS M10X45 1-20988A LOCK WASHER 10 1-01388A FLAT WASHER 10...

  • Page 81: Powerpack Assembly

    22.2 Powerpack Assembly(EAA0441V72A) Item Part # Description Qty. Motor with flange, 230V 1 PH,3 HP EAA0441V63A Pump assembly, 14K Scissor EAA0441V68A 81 of 84...

  • Page 82: Manifold Parts List

    22.3 Manifold Parts List Item# Part# Description Qty. 6-0804CN 90 deg Elbow 1/4 NPT 6-2129CN Cartridge w/Coil w/Override 6-3403CN Cartridge w/Coil 6-4315CN Pressure Switch w/Cover 6-3001CN Adapter, NPT 1/4-M - 9/16-18-M 6-3888CN Adapter, NPT 1/4-M - 9/16-18-FM Note: Complete Assembly Part # 6-3877CN *Image for reference only, may not be exactly as shown.

  • Page 83: Appendix Foundation Plan

    APPENDIX Foundation Plan 83 of 84...
  • Page 84 Product Change Notice REV. DESCRIPTION DATE Use the new design of the line cover in page 36, add the foundation plan DG07037 27MAY2019 in page 79. DG07112 Update the console box in page 73、74、76. 17SEP2019 DG07179 Update the console assembly in page19、24、28、39、49、77 27SEP2019 Update the line cover on page 60.

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