KlinMak ILav65 Instruction Manual
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KlinMak ILav65 Instruction Manual

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ILav65
INSTRUCTION MANUAL
20084 Lacchiarella (MI) - Italy - Via della Levata 1 -Tel. 39-02-8929291
E-mail:
info@klinmak.com

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  • Page 1 ILav65 INSTRUCTION MANUAL 20084 Lacchiarella (MI) - Italy - Via della Levata 1 -Tel. 39-02-8929291 E-mail: info@klinmak.com...
  • Page 2 In order to obtain the best results, it is recommended to use original KlinMak Srl consumables The trade or registered marks mentioned in this manual belong to their respective owners. 13/08/14 Rev: 2.0. TRANSLATION FROM THE ORIGINAL LANGUAGE)
  • Page 3 ILav65 INSTRUCTION MANUAL • Description: Ride-on Scrubber-Dryer • Model: ILav65 • Revision: 2.0.0 13/08/14 Rev: 2.0. TRANSLATION FROM THE ORIGINAL LANGUAGE)

  • Page 4: Table Of Contents

    ILav65 Instruction Manual TABLE OF CONTENTS PRESENTATION ..................7 MACHINE DESCRIPTION ..............10 TECHNICAL FEATURES ................ 12 3.1. Dimensions ..................... 13 3.2. Functional units ..................... 14 SAFETY FEATURES ................17 4.1. Declaration of absence of harmful substances ........... 18 4.2.
  • Page 5 ILav65 Instruction Manual 12.2. START OF WASHING AND DRYING ............. 26 12.3. INTERRUPTION OF BRUSH MOTION AND WASHING ....26 12.4. DOUBLE WASHING and SINGLE DRYING .......... 27 12.5. EMPTYING AND CLEANING THE RECOVERY TANK..... 27 12.6. EMPTYING AND CLEANING THE SOLUTION TANK ...... 28 CONTROL STATION ................
  • Page 6 ILav65 Instruction Manual 14.6. WIPER BLADE REPLACEMENT ............39 14.7. CLEAN WATER FILTER CLEANING ............ 40 14.8. EXTRACTION FILTER CLEANING ............40 14.9. MAINTENANCE SCHEDULE ..............41 14.10. TROUBLESHOOTING ................42 SOUND EMISSION ................. 44 WIRING DIAGRAM ................. 45 CE CONFORMITY .................. 46 13/08/14 Rev: 2.0.

  • Page 7: Presentation

    PRESENTATION Dear Customer, KlinMak Srl would like first of all to thank you for choosing to purchase ILav65, the new Ride-on Scrubber-Dryer which thanks to its features - described in this manual - we are confident will satisfy your needs.
  • Page 8 ILav65 Instruction Manual The following symbols are used in the guide for the purposes outlined by the following descriptions: WARNING - Hazardous or unsafe procedures that might cause severe personal injury or even death. CAUTION - Hazardous or unsafe procedures that might cause non-severe personal injury or damage to the machine or surrounding objects.
  • Page 9 ILav65 Instruction Manual 13/08/14 Rev: 2.0. TRANSLATION FROM THE ORIGINAL LANGUAGE)

  • Page 10: Machine Description

    ILav65 Instruction Manual MACHINE DESCRIPTION ILav65 is a Scrubber-Dryer machine, driven by an operator seated on board, to wash and dry hard floors, battery powered, intended for commercial use. The main systems of the machine are as follows:  The detergent solution tank and relevant circuit, ...
  • Page 11 ILav65 Instruction Manual suction cone of the suction turbine, therefore the machine will stop sucking because water can no longer be collected. The function of the control devices and steering wheel (steering and speed devices) is to control the direction and speed of the machine. The steering control system includes: the speed pedal, the steering wheel, the brake pedal.

  • Page 12: Technical Features

    ILav65 Instruction Manual TECHNICAL FEATURES ILav65 Floor Scrubber Dryer technical features Features Technical Data Washing Function Washed lane width 650 mm Solution tank 70 l Hourly yield Theoretical 3,900 m2 Practical 1,800 m2 Brushes motor 0.55 kW Brush rotation speed...

  • Page 13: Dimensions

    ILav65 Instruction Manual 3.1. Dimensions 13/08/14 Rev: 2.0. TRANSLATION FROM THE ORIGINAL LANGUAGE)

  • Page 14: Functional Units

    ILav65 Instruction Manual 3.2. Functional units 13/08/14 Rev: 2.0. TRANSLATION FROM THE ORIGINAL LANGUAGE)
  • Page 15 ILav65 Instruction Manual 13/08/14 Rev: 2.0. TRANSLATION FROM THE ORIGINAL LANGUAGE)
  • Page 16 ILav65 Instruction Manual 1. Control panel 2. Front nose 3. Solution tank 4. Recovery tank 5. Recovery tank cover 6. Recovery tank discharge flexible hose 7. Brush head 8. Discharge flexible hose of the detergent solution 9. Squeegee 10. Vacuum fan motor 11.

  • Page 17: Safety Features

    ILav65 Instruction Manual SAFETY FEATURES In view of the safety standards of the unified text of the Machine Directive 2006/42/CE (implemented with Italian Legislative Decree 17/10), of the Low Voltage Directive 2006/95/CE, of Electromagnetic Compatibility 2004/108/CE. WARNING  To reduce the risk of fire, electrical shocks or personal injury, comply with the following instructions ...

  • Page 18: Declaration Of Absence Of Harmful Substances

     clothes with wide sleeves when using the machine.  Use KlinMak approved spare parts. 4.1. Declaration of absence of harmful substances We hereby declare that our products, used in the process of assembling the machine, are produced with...

  • Page 19: Safety Devices Of Fixed Closing Guards

    ILav65 Instruction Manual Although the above mentioned substances are not employed in processing cycles of raw materials and our products, their presence cannot however be ruled out in the order of p.p.m. (parts per million), due to micro-pollution of raw materials.

  • Page 20: Ce Plate Position

    It is recommended to empty the solution recovery tanks. In the event of loading the ILav65 Scrubber Dryer on a vehicle with ramp, or in any case every time it is required to drive it on a steep ramp, it is recommended to lift the brush plate and take down the splashguard and brushes.

  • Page 21: Reasonably Foreseeable Incorrect Use Of The Machine21

    The ILav65 machine is not intended for any other operations. Any other operation should therefore be considered as improper.

  • Page 22: Installation

    5. Check battery conditions and if necessary recharge it. 6. Ensure the brakes and steering wheel operate correctly. Should any damage, fault or missing parts be detected, do not commission the machine and contact your Dealer or directly KlinMak. 13/08/14 Rev: 2.0.

  • Page 23: Machine Preparation And Commissioning

    ILav65 Instruction Manual MACHINE PREPARATION AND COMMISSIONING 11.1. MACHINE START UP NOTE: Before operating the machine, perform preliminary inspection. FOR SAFETY Before starting the machine, ensure all safety devices work correctly. 1. The operator must be on the drive seat and keep his left foot on the brake pedal. To avoid any unintentional movement, the accelerator pedal must not be pressed.
  • Page 24 ILav65 Instruction Manual Leave a sufficient volume for the detergent. To avoid damaging the tank, the water temperature must not exceed 50°C. Measure the amount of chemical in the solution tank after filling it with water. Before adding any non-liquid chemicals into the solution tank, they must be completely dissolved.
  • Page 25 ILav65 Instruction Manual 13/08/14 Rev: 2.0. TRANSLATION FROM THE ORIGINAL LANGUAGE)

  • Page 26: Use Of The Machine

    ILav65 Instruction Manual USE OF THE MACHINE 12.1. FLOOR WASHING AND DRYING Plan the washing and drying route in advance. The longest route follows the perimeter of the area to be treated. The ideal route has the least turns, stops or brush plate lifting and lowering (to manoeuvre).

  • Page 27: Double Washing And Single Drying

    ILav65 Instruction Manual lifted in parking position. After 15 seconds the extraction motor is stopped. This delay is to allow for complete emptying of the recovered solution which is still present in the extraction pipe. 4. Brake until the machine stops.

  • Page 28: Emptying And Cleaning The Solution Tank

    ILav65 Instruction Manual 12.6. EMPTYING AND CLEANING THE SOLUTION TANK 1. Place the vehicle near a floor drain. The discharge pipe is in the left front corner of the machine, under the tank. 2. Turn the ignition key to “OFF”, the parking brake is engaged.

  • Page 29: Control Station

    ILav65 Instruction Manual CONTROL STATION 13.1. CONTROL STATION 13/08/14 Rev: 2.0. TRANSLATION FROM THE ORIGINAL LANGUAGE)

  • Page 30: On/Off Key Switch (1)

    ILav65 Instruction Manual 13.1.1. ON/OFF KEY SWITCH (1) It controls electrical power supply to the machine's functions. To switch on the machine, turn the key to the ON symbol. When it is switched on with the key, the machine has electrical system energised, flashing light on, the possibility to lift and lower the brush plate.

  • Page 31: Chemical Metering Control Knob, Only For Ki-Do Supplied Version (8)

    ILav65 Instruction Manual To increase solution flow, turn the solution control knob clockwise. To decrease flow, turn anticlockwise. Adjustment ranges from 0 litres/minute to 3.5 litres/minute. If the brush motor is de-activated or if the speed control pedal is in the idle position the solution flow is automatically interrupted until the brush motor and machine motion are resumed.

  • Page 32: Controls

    ILav65 Instruction Manual 13.2. CONTROLS 13.2.1. SPEED CONTROL PEDAL It is located to the right of the steering column. It controls the machine's speed. The motion speed is increased by lightly pressing the pedal. The motion direction (forward gear or reverse) is controlled by the panel selector.

  • Page 33: Wiper Lift Lever

    ILav65 Instruction Manual 13.2.3. WIPER LIFT LEVER The wiper is built into the brush plate and it lifts jointly with it. The wiper may also be lifted independently, by means of the manual lever located to the left of the steering column.

  • Page 34: Motor Thermal Protector Plate

    ILav65 Instruction Manual 13.3.1. MOTOR THERMAL PROTECTOR PLATE It is located to the right of the steering column. It features the thermal protector reset buttons when they trip due to any motor overheating. The picture shows the functions that are protected by these devices.
  • Page 35 ILav65 Instruction Manual 13/08/14 Rev: 2.0. TRANSLATION FROM THE ORIGINAL LANGUAGE)

  • Page 36: Maintenance

    ILav65 Instruction Manual MAINTENANCE 14.1. BATTERIES The batteries supply the power to operate the machine. For the batteries to always assure peak performance, some maintenance operations must be regularly carried out. For the batteries to last as long as possible, recharge them every time the charge indicator reaches about 1/4 of the total charge, shown by the display on the control panel.

  • Page 37: Charging The Batteries

    ILav65 Instruction Manual 14.2. CHARGING THE BATTERIES 1. Place the machine in a clean and well-ventilated area, near a battery charger. 2. Turn off the machine and engage the parking brake. FOR SAFETY Before leaving the machine unattended or performing any maintenance operation, ensure it is on a flat surface, engage the parking brake, turn off the machine and remove the key.

  • Page 38: Brush Plate Adjustment

    ILav65 Instruction Manual 11. Check electrolyte level. The level must reach the gauge. If necessary, add distilled water. 12. Lower the upper recovery tank into its position. 14.3. BRUSH PLATE ADJUSTMENT The brush plate is pre-shaped for optimal adherence to the floor. There is the option of adjusting brush plate pressure on the ground, to have a more or less effective scrubbing action.

  • Page 39: Wiper Blade Replacement

    ILav65 Instruction Manual 2. transversal tilt: rotate the pin of the wiper's support wheels to lift or lower the wheel, thanks to a cam fitted on the pin. 14.6. WIPER BLADE REPLACEMENT The wiper has the purpose of picking up the water from the floor through a vacuum chamber that generates inside it.

  • Page 40: Clean Water Filter Cleaning

    ILav65 Instruction Manual 6. Replace the wiper. 14.7. CLEAN WATER FILTER CLEANING The clean water filter is fitted under the machine's floor, on the right side. Its position is also indicated by the wording on the right side of the solution tank. The filter has the purpose of preserving the solenoid valve controlling solution flow rate from any debris or sediment there might be in the solution tank.

  • Page 41: Maintenance Schedule

    ILav65 Instruction Manual 14.9. MAINTENANCE SCHEDULE every every maintenance action daily hours hours Check battery water level after they have been charged. If necessary, add distilled water. Check seal of recovery tank cover. Visually check integrity (damage or wear) of the tyres.

  • Page 42: Troubleshooting

    ILav65 Instruction Manual 14.10. TROUBLESHOOTING PROBLEM CAUSE SOLUTION Check connections of all battery Disconnected batteries cables. Corroded battery cables Clean connections. Machinery without power supply Main thermal cut-out tripped Reset the thermal cut-out Faulty key switch Replace the switch. Flat battery...
  • Page 43 ILav65 Instruction Manual pad. fitting. Insufficient washing Increase the pressure washing pressure. Flat batteries Charge batteries Detergent solution tank Fill the empty detergent solution tank. Detergent solution flow Activate detergent solution de-activated or adjusted flow or increase the too low...

  • Page 44: Sound Emission

    ILav65 Instruction Manual SOUND EMISSION The Leq equivalent level averaged over multiple processing cycles was detected with Class 1 precision sound level meter as set out in IEC standards with constant fast-slow reading, both from the position where the operator is located, and in positions surrounding the machine being considered.

  • Page 45: Wiring Diagram

    ILav65 Instruction Manual WIRING DIAGRAM 13/08/14 Rev: 2.0. TRANSLATION FROM THE ORIGINAL LANGUAGE)

  • Page 46: Ce Conformity

    2006/42/EC 2004/108/EC The manufacturer also hereby declares that the technical construction file is put together and kept by Klinmak S.r.l., Via della Levata 1, 20084 Lacchiarella (MI) Italy, Mr. Angelo Orsi Lacchiarella, (date) ______________ ______________ Ing. Eugenio Cagna Legal representative 13/08/14 Rev: 2.0.

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