Flightcell DZMx Installation Manual
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Flightcell DZMx Installation Manual

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Flightcell International Ltd
DZMx Installation Manual
Firmware Version 3.5.0
MAN_DZ4_001 Rev 25.0 Effective Date: 01 Jun 2020

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  • Page 1 Flightcell International Ltd DZMx Installation Manual Firmware Version 3.5.0 MAN_DZ4_001 Rev 25.0 Effective Date: 01 Jun 2020...
  • Page 2 Except as expressly provided below, no part of this document may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any storage medium, for any purpose other than that which Flightcell International has provided this document for. Any electronic or printed copy of this document or any revision must contain the complete text of this copyright notice.

  • Page 3: Table Of Contents

    CONTENTS SECTION 1: INTRODUCTION......................4 ......................... 4 PPLICABILITY OF THIS ANUAL ............................4 OCUMENTATION SECTION 2: DZMX EQUIPMENT ......................5 ............................5 ONNECTORS /USB C ...................... 5 THERNET ONNECTOR ODULE SECTION 3: DZMX SPECIFICATIONS ....................6 ......................... 6 ERSIONS AND UMBERS .............................

  • Page 4: Section 1: Introduction

    Section 1: Introduction This manual provides information on installation and configuration of the Flightcell DZMx. This manual has been updated for DZMx firmware release 3.5.0. Applicability of this Manual This manual applies to the Flightcell DZMx part number DZP_04 revisions 3.0 and 4.0.

  • Page 5: Section 2: Dzmx Equipment

    Connector kits are supplied with the DZMx and with associated parts including the DZMx Remote Head and antennas. The content of the connector kits depends on the version of the DZMx. Details of the connector kit contents are provided in Appendix 1.

  • Page 6: Section 3: Dzmx Specifications

    Versions and Part Numbers The DZMx can be built in a wide range of configurations, with a range of hardware options. The DZMx part number is DZP_04. The 3 - 7 digit dash number immediately following DZP_04 designates the variant of the DZMx.

  • Page 7: Dimensions

    Time to First Fix General Purpose Inputs Levels (V 0 to 28VDC Inputs General Purpose Levels (V 0 to 32VDC Outputs Max Current (l 500mA | Flightcell® DZMx Installation Manual Page 7 of 48 | MAN_DZ4_001 Rev 25.0 Effective Date: 01 Jun 2020...

  • Page 8: Dzmx Wi-Fi And Bluetooth Transmit Power

    The DZMx is tested against and complies with RTCA-DO160G. Details of the DO160G compliance are provided in the DZMx Declaration of Design and Performance (DDP), document TEC_DZ4_031, Issue 7 for DZMx Revision 3 and Issue 8 for DZMx Revision 4.

  • Page 9: Section 4: Installation

    If the DZMx is installed in the pedestal, for ease of use, it is preferable to install it as near to the front of the pedestal as possible.
  • Page 10 DZUS rails via the DZUS connectors and contact between the front panel metalwork and the DZUS rails. If the DZMx has a GA front panel it is recommended to bond the DZMx to aircraft chassis ground via either the hardpoint on the rear of the DZMx or the chassis ground pin on the primary connector.
  • Page 11 Refer to the Civilian wiring diagrams for the Flightcell DZMx and associated equipment (available from the Flightcell Support website). The standard civilian variant of the DZMx uses two D25 connectors for its main connectors. Refer to the figure below for the layout of the DZMx backplate.
  • Page 12 Pin No Function Direction Notes AUDIO FROM AUX TXCVR HI Input AUDIO FROM AUX TXCVR LO Input AUDIO FROM DZMx 2 HI Output HI audio output to ICS 1 OUTPUT 1A Output Isolated output 1 Terminal A OUTPUT 2A Output...
  • Page 13 Refer to the Military wiring diagrams for the Flightcell DZMx and associated equipment (available from the Support page of the Flightcell website). The standard military variant of the DZMx uses a single D38999 connector. Refer to the figure below for the layout of the DZMx backplate.
  • Page 14 Input Reserved for Optional Capabilities USB D+ POTS RING For optional cabin phone AUDIO FROM AUX Input TXCVR LO MIC TO DZMx 1 LO Input LO audio input from ICS SHIELD Shield Spare Shield Connection SHIELD Shield Spare Shield Connection...

  • Page 15: Installing Adzm X Remote Head

    If a second remote head is installed, repeat these steps for Head C Enable. Configuring the Remote Heads The remote heads now need to be allocated a head ID so that the DZMx can identify each remote head. » the BACK key...

  • Page 16: Dzmx Antennas

    Up to 26m LMR600 It is recommended that the antenna cable be reduced to RG58 for the last 300mm to the DZMx to assist with installation in the panel. Antenna connectors on the DZMx and Flightcell antennas (as well as the supplied mating connectors) are...

  • Page 17: Section 5: Configuration

    Connect will open in the browser If the DZMx has been allocated a fixed IP address, or the DZMx is set up as a DHCP client, then it is necessary to enter this address (this could be, for example, 192.168.4.100). This IP address can be determined by going to MENU>Diagnostics Menu>About DZMx.
  • Page 18 In DZMx Connect, go to Settings>Preferences>Access management. Note: It is important to record the password. If the password is forgotten, it will be necessary to reset the DZMx to factory settings before the password protected functions can be used again.
  • Page 19 DZMx Keypad References Most keys on the DZMx keypad have more than one function. The following table outlines how the DZMx keys are referenced throughout the manual. Icon Manual Reference Icon Manual Reference CALL 5, SPD2 6, RIGHT, SPD3 7, MSG...

  • Page 20: Audio Installation And Configuration

    When installing the DZMx with an ICS that uses low impedance mics, the DZMx must be connected to a line level Radio/Comms port. If a line-level port is not available and the DZMx is to be connected direct to the mic line, then a tactical radio adaptor will be needed to match impedances.
  • Page 21 The way in which the DZMx is connected will depend on your system configuration and operational requirements. As the Iridium satellite phone and cell phone are both full duplex, it is preferable to use the DZMx on a hot mic connection, rather than PTT (keyed).
  • Page 22 MENU>PTT Talk Groups>Refresh Talk Groups. Configuring the PTT Input PTT calls can be triggered from the DZMx keypad, but it is preferable to use a PTT switch connected to a DZMx Input. See "Configuring Inputs" on page 35 for designating and calibrating the PTT input.

  • Page 23: Modem Configuration

    Activating Modems Your DZMx will normally be configured for the installed internal modems prior to shipment. You may need to configure the DZMx for an external device such as an Iridium modem or Iridium phone and cradle, if installed. The DZMx can be configured for the installed and external modem options in DZMx Connect >...
  • Page 24 A SIM card is required for a DZMx cellular modem. A SIM cards must be installed in the DZMx for an internal Iridium 9523 if it is to be used for phone calling and SMS messaging. A SIM card is not required for the Iridium 9523 modem if it is to be used only for Iridium PTT or for Iridium SBD.

  • Page 25: Backlighting

    Iridium Service Providers use different SSNs (e.g. Telstra and Pivotel in Australian; DISA for US military). If (No SMS) is displayed next to the Iridium modem's status message on the DZMx display, the service centre number is incorrectly set. The service centre number can be selected in DZMx Connect>Settings>Modem, or in MENU>Hardware Config>Modem Config.
  • Page 26 Scroll to Input Calib. then press ENTER » Press END to save the settings and exit the menu. To change the maximum brightness options for the external lighting on the DZMx or remote head: Press and hold the "*" key for 2 seconds »...

  • Page 27: Dzmx Wifi

    If it is necessary to disable Bluetooth so it cannot be overridden by the pilots, it can be disabled in the DZMx menus: MENU > Hardware Config > Wireless and Networks > Bluetooth Enable Pairing »...
  • Page 28 The DZMx supports a Bluetooth audio hands free profile called HFP. If a Bluetooth device is connected in this mode and pairing has been successful, the DZMx will display a mobile phone icon in the top left corner of its display (see ‘Pairing’...

  • Page 29: Dzmx Tracking

    This information can be sent to a tracking provider to enable the aircraft to be monitored and its movements tracked. To use the DZMx’s tracking capability, it is necessary to enter a contract with a tracking service to receive, process and display tracking information. The DZMx must then be configured to work with that tracking service.
  • Page 30 GPS Display Options GPS information is displayed on the top line of the DZMx screen and can be varied to meet your needs. The current available options for the display line are: » Off: no information shown » Speed and Heading: the aircraft’s speed and heading are shown in knots and degrees relative to true north (rather than magnetic north) »...
  • Page 31 » Try Cell First: to use the cellular network if available; if messages can’t be transmitted over cellular (for example if the aircraft is out of cell coverage), the DZMx will then send them over the Iridium satellite network »...
  • Page 32 IP, but messages could take longer to send. Configuring Periodic Events The DZMx can be configured to send position reports at designated intervals, which depend on aircraft activity. The following events or timers can be configured individually: »...
  • Page 33 Take-off and Landing Events The DZMx can be configured to send take-off and landing event reports at the start and end of each flight leg. The simplest approach is to use aircraft speed to trigger take-off and landing reports. This is ideal for fixed wing aircraft.
  • Page 34 Refer to the DZMx Operators’ Manual for details of how to activate a geofence. | Flightcell® DZMx Installation Manual Page 34 of 48 | MAN_DZ4_001 Rev 25.0 Effective Date: 01 Jun 2020...

  • Page 35: Dzmx Inputs And Outputs

    Configuring the inputs These inputs can be set up on either the DZMx menus or using DZMx Connect. In practice, it is easier to set them up using the menus as the DZMx reports the status of the input in real time.
  • Page 36 (e.g. airline, firefighting or PTT) is enabled. DZMx Outputs The DZMx has two outputs, which are switches that can be used to turn an electrical signal on or off. A typical use of an output is to energise a ring alert light on the aircraft panel.

  • Page 37: Configuring Dzmx Data

    Configuring DZMx Data DZMx data can provide access to the internet for a connected PC, laptop, or Windows tablet over a cellular data connection. These devices can connect to the DZMx via its Ethernet port or Wi-Fi connection. Ethernet Configuration It is recommended that the Flightcell USB/Ethernet module is installed to provide the necessary Ethernet connection.

  • Page 38: Dzmx Data Logging

    Setting up the Flight Data Recorder To correctly estimate the pitch and roll of the aircraft using the DZMx, the unit’s rotational offset relative to the aircraft’s primary axes is required. DZMx Connect provides an interface to set those parameters: DZMx Connect>Flight>Flight Icon>Gear Icon.

  • Page 39: Dzmx Email Outbox

    » Emailed automatically using the DZMx Email Outbox (see below). Cellular Network Data Logging The DZMx logs a number of network parameters for the cellular network, along with aircraft position, altitude, speed and heading. GPS Data Logging The DZMx logs GPS data at 1Hz intervals, including aircraft position, speed, heading and altitude, and GPS quality metrics.

  • Page 40: Recording And Transmitting Maintenance Data

    » Engine starts » Landings. This data can be displayed on the DZMx UI, sent to the tracking provider and sent by email to a nominated email address. Prerequisites » For the maintenance data to be recorded and sent by email, »...

  • Page 41: Section 6: Dzmx Applications

    Some DZMx applications require a licence to be activated. If the licence has been purchased with the DZMx, then the application will be activated before delivery. If the licence is required after delivery of the DZMx, the application licences can be installed using DZMx Connect.

  • Page 42: Section 7: Maintenance, Diagnostics And Support

    PC or laptop hard drive. Ensure the aircraft is on ground power or there is enough battery power to run the DZMx for at least 1 hour (DZMx draws approximately 1A at 28VDC). To perform the upgrade: Using the DZMx USB port: Insert the USB memory stick into the DZMx USB port.

  • Page 43: Diagnostics

    Ethernet connection. Initial Remote Assistance Setup Remote Assistance must be set up on the DZMx before it can be used. This is a one-off configuration step and will never need to be repeated. To set up a connection, request a password from Flightcell International Support (tech@flightcell.com). You will need to provide the serial number of the DZMx.
  • Page 44 If the setup was successful a "Configuration received ok" message will be displayed. Note: If the DZMx connection has been set up previously, the Setup a Connection option will not be displayed and instead you will have three menu options: Connect VPN, Reset Connection and Enable at Startup.

  • Page 45: Appendix 1. Connector Kits Provided With The Dzmx And Associated Parts

    Appendix 1. Connector kits provided with the DZMx and associated parts. Description Supplied with Component Description Qty/ CNK_00003 - Flightcell Flightcell Iridium Cradle D38999 Phone Cradles with Connector Kit military connectors CNC_00002 - TNC crimp plug, RG58 CNC_00011 - D38999/26WD-35SN Straight plug...
  • Page 46 CNC_00013 - M85049/38S-17W - D38999 Strain Relief DZM2 CNC_00002 - TNC crimp plug, RG58 CNC_00001 - BNC crimp plug, RG58 IDP_00012 - Flightcell USB/Ethernet Military Connector Box CNC_00059 - D38999/26WB-35SN Straight plug CNC_00058 - M85049/38S-11A - D38999 Strain Relief B Shell...

  • Page 47: Contact Details

    Flightcell International Limited 98 Vickerman Street Nelson 7010 New Zealand Telephone +64 3 545 8651 +64 3 548 8091 Email info@flightcell.com Website http://www.flightcell.com | Flightcell® DZMx Installation Manual Page 47 of 48 | MAN_DZ4_001 Rev 25.0 Effective Date: 01 Jun 2020...

  • Page 48: Warranty

    The DZMx warranty covers Flightcell manufactured items only. Any ancillary items may be covered by individual manufacturer warranties. The warranty is void if any labels are removed or if it is determined that your DZMx has been: » Connected to a power supply delivering more than 32 Volts Connected with reverse polarity »...

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