Metallkraft RBM 610-8 Operating Instructions Manual

Plate rolling machine

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Operating instructions
Plate rolling machine
RBM 610-8
RBM 610-8
03.05.2018
Plate rolling machine RBM 610-8 ; Version 1.05
page 1

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Summary of Contents for Metallkraft RBM 610-8

  • Page 1 Operating instructions Plate rolling machine RBM 610-8 RBM 610-8 03.05.2018 Plate rolling machine RBM 610-8 ; Version 1.05 page 1...
  • Page 2: Table Of Contents

    Swivel device ......................19 5 Maintenance Safety ......................... 21 5.1.1 Preparation ....................21 5.1.2 Recommissioning ..................21 Cleaning ........................21 Inspection and Maintenance ..................22 Lubricating plan ......................23 Repair ......................... 23 page 2 Plate rolling machine RBM 610-8 ; Version 1.05 03.05.2018...
  • Page 3 8 Notes Preface We are pleased that you have decided in favor of the RBM 610-8 plate rolling machine from Metallkraft Metallbearbeitungsmaschinen - Stürmer GmbH. The illustrations of the bender may differ in some details from the illustrations in this manual, but this does not affect the operation of the bender.
  • Page 4: Safety

    Always keep it clean and in a readable condition. Always keep the documentation near the bender. INFORMATION Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Phone: +49 (0) 951 96 555 - 0 page 4 Safety Plate rolling machine RBM 610-8 ; Version 1.05 03.05.2018...
  • Page 5: Safety Instructions (Warnings)

    We replace the pictogram for specific dangers general danger by a warning Hand injuries, rotating parts. 1.1.2 Further pictograms Wear safety Wear ear Wearing safety glasses! protection! gloves! 03.05.2018 Safety Plate rolling machine RBM 610-8 ; Version 1.05 page 5...
  • Page 6: Intended Use

    Machine may be impaired. The RBM 610-8 is a plate rolling machine for the production of cylindrical and conical bends in sheet steel and other metallic materials, as well as materials that are suitable for processing due to their plastic deformability.
  • Page 7: Dangers Emanating From The Plate Rolling Machine

    Unclear competencies are a security risk! 1.4.2 Authorized persons WARNING! Incorrect operation and maintenance of the bending machine creates risks for people, objects and the environment. 03.05.2018 Safety Plate rolling machine RBM 610-8 ; Version 1.05 page 7...
  • Page 8: Operator Positions

    Check all safety devices at the beginning of each shift (in interrupted operation),  once a week (during continuous operation),  page 8 Safety Plate rolling machine RBM 610-8 ; Version 1.05 03.05.2018...
  • Page 9: Protective Clothing

    Make sure that no one is endangered by your work. Be sure to adhere to the instructions in this manual during installation, operation, main-  tenance and repair. 03.05.2018 Safety Plate rolling machine RBM 610-8 ; Version 1.05 page 9...
  • Page 10: Using Hoists

    Inform supervisors and the company Stürmer Maschinen GmbH immediately about accidents, possible sources of danger and "near misses". "Almost" accidents can have many causes. The faster they are reported, the faster the causes can be resolved. page 10 Safety Plate rolling machine RBM 610-8 ; Version 1.05 03.05.2018...
  • Page 11: Technical Data

    (Material thickness) Ratio of conical bending Conical bending as a function of the bending capacity Note: The values have been increased accordingly 3 times the roll diameter 03.05.2018 Technical Data Plate rolling machine RBM 610-8 ; Version 1.05 page 11...
  • Page 12: Assembly

    The substrate must be suitable for the round bending machine. Also pay attention to load  capacity and flatness of the soil. The substrate must be prepared so that any lubricant used can not penetrate the soil.  page 12 Assembly Plate rolling machine RBM 610-8 ; Version 1.05 03.05.2018...
  • Page 13: Mounting The Plate Rolling Machine

    We recommend the use of composite anchor cartridges heavy duty Through Hole anchors. Attach the round bender to the provi- ded through holes on the base with the substrate. Fig.3-1: Fasten 03.05.2018 Assembly Plate rolling machine RBM 610-8 ; Version 1.05 page 13...
  • Page 14: Before First Use

    The first time the bender is put into operation by inexperienced personnel, you endanger people and equipment. We assume no liability for damages due to improper commissioning.  "Qualification of staff" on page 7 page 14 Assembly Plate rolling machine RBM 610-8 ; Version 1.05 03.05.2018...
  • Page 15: Service

    Lower feed roller (lower roller) Handkurbel Machine frame Handwheel for adjusting the rear guide roller (rear roller) Handwheel for adjusting the lower feed roller Fig.4-1: RBM 610-8 03.05.2018 Service Plate rolling machine RBM 610-8 ; Version 1.05 page 15...
  • Page 16: Working With The Plate Rolling Machine

    Follow the steps shown below for round bending + "sheet metal position for round bending" on page 18. Rotate the crank to selectively retract or move the workpiece through the feed rollers. Fig.4-2: Processing page 16 Service Plate rolling machine RBM 610-8 ; Version 1.05 03.05.2018...
  • Page 17: Sheet Metal Position During Round Bending

    Fig.4-4: Round bending Turn sheet metal and position for the second pre-bending. Fig.4-5: Round bending At the end of pre-bending, bring the back roller Fig.4-6: Round bending 03.05.2018 Service Plate rolling machine RBM 610-8 ; Version 1.05 page 17...
  • Page 18 The material hardens after each pass. When processing stainless steel, several passes must be made because this material is work hardening material. WARNING! Before working, it is important to free the rollers from oil and grease residues. page 18 Service Plate rolling machine RBM 610-8 ; Version 1.05 03.05.2018...
  • Page 19: Conical Bending

    Release the top roller lock to remove the workpiece from the machine. In the swung out state, the workpiece can then be pulled down. 03.05.2018 Service Plate rolling machine RBM 610-8 ; Version 1.05 page 19...
  • Page 20: Maintenance

    Catching leaks Do not return fluids that are generated during repair or leaks outside the system to the reservoir but collect them in a collection container for disposal. page 20 Maintenance Plate rolling machine RBM 610-8 ; Version 1.05 03.05.2018...
  • Page 21: Safety

    For wiping off lubricants please use an absorbent, non linting cloth. All painted parts should be cleaned with a soft, damp cloth. Never use solvents to clean plastic parts. A surface release and consequential damage may occur. 03.05.2018 Maintenance Plate rolling machine RBM 610-8 ; Version 1.05 page 21...
  • Page 22: Inspection And Maintenance

    + "Security check" on page 9 maintenance or repair Lubricating plan Fig.5-2: Lubricating plan Check electrical equipment / components of the bender. half year + "Qualification of staff" on page 7 page 22 Maintenance Plate rolling machine RBM 610-8 ; Version 1.05 03.05.2018...
  • Page 23: Lubricating Plan

    Use for the repairs only flawless and suitable tool,  only original spare parts or serial parts expressly approved by the company Stürmer  Maschinen GmbH. 03.05.2018 Maintenance Plate rolling machine RBM 610-8 ; Version 1.05 page 23...
  • Page 24: Spare Parts

    Spare Parts Spare Parts Spare Parts Drawing Fig. 6-1: Spare Parts page 24 Spare Parts Plate rolling machine RBM 610-8 ; Version 1.05 03.05.2018...
  • Page 25: Spare Parts List

    Crank arm 03780618127 Nut M10 03780618128 Crank handles 03780618129 Base 03780618130 Lock washer 12mm 03780618131 Flat washer 12mm 03780618132 Hex head bolt M12x30 03780618133 Bottom roll 03780618134 03.05.2018 Spare Parts Plate rolling machine RBM 610-8 ; Version 1.05 page 25...
  • Page 26: Annex

    In your own interests and in the interests of the environment, please ensure that all components of the machine are disposed of in the proper and approved way. page 26 Annex Plate rolling machine RBM 610-8 ; Version 1.05 03.05.2018...
  • Page 27: Disposal Of Electrical And Electronic Components

    RoHS , 2011/65/EU The symbol on the product or its packaging indicates that this product complies with European Directive 2011/65 / EU. 03.05.2018 Annex Plate rolling machine RBM 610-8 ; Version 1.05 page 27...
  • Page 28: Product Monitoring

     Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Phone: +49 (0) 951 96 555 - 0 Fax: +49 (0) 951 96 555 - 55 E-mail: info@metallkraft-maschinen.de Internet: http://www.metallkraft-maschinen.de page 28 Annex Plate rolling machine RBM 610-8 ; Version 1.05 03.05.2018...
  • Page 29: Notes

    Notes Notes 03.05.2018 Notes Plate rolling machine RBM 610-8 ; Version 1.05 page 29...
  • Page 30 www.metallkraft.de...

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