Power Towers Ecolift Operating And Maintenance Manual

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4.2m Non-Powered, Powered Access
Operating and
Maintenance Manual
www.powertowers.com
Courtesy of Crane.Market

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Summary of Contents for Power Towers Ecolift

  • Page 1 4.2m Non-Powered, Powered Access Operating and Maintenance Manual www.powertowers.com Courtesy of Crane.Market...
  • Page 2: Table Of Contents

    CONTENTS INTRODUCTION Introduction The Power Tower Ecolift is a simple, safe and efficient alternative to step- ladders, platform/podium steps and small scaffold towers. The Ecolift does Operating Specifications not require batteries (or charging) or connection to an electricity supply. It...
  • Page 3 OPERATING SPECIFICATIONS OPERATING SPECIFICATIONS 4.2m Working Dimensions Maximum working height: 4.20 m Maximum platform height: 2.20 m Platform dimensions: 850 mm (L) x 644 mm (W) Working footprint: 1280 mm x 740 mm 3.0m Safe working load: 150 kg (1 person + tools) Maximum manual force: 200 N Maximum gradient for operation: 0 degrees...
  • Page 4: Do's And Don'ts

    Ecolift. 17. Never use the Ecolift if vision impaired by bright lighting. 18. Never push the Ecolift on sloping surfaces without the use of a safe method. 19. Never push or pull objects with the platform.
  • Page 5: Primary Components

    PRIMARY COMPONENTS PRIMARY COMPONENT LOCATIONS Tool Tray Flywheel Handle Flywheel Gates Platform Tray Emergency Lowering Tool Spirit Level Swivel Castor Auto-Lok Braked Wheel Courtesy of Crane.Market...
  • Page 6: Operating Procedures (Incl. Emergency Operation)

    The operator must have adequate training for this type of platform. The Ecolift is fitted with a safety harness point. If after conducting a risk assessment the opertator chooses to wear a safety harness, an approved ‘fall restraint’ type harness should be worn with a very short lanyard.
  • Page 7 OPERATING PROCEDURES PRE-OPERATION CHECKS 1. Visually inspect the Ecolift for any signs of damage to handrails, platform tray, chassis and mast lifting structure including mast fixing bolts. 2. Check castors and wheels rotate freely and are undamaged. 3. Check castors...
  • Page 8 OPERATING PROCEDURES EMERGENCY LOWERING OPERATION Never attempt to recover the machine/operator if there is any possibility the machine is contacting any live wiring/cabling and is therefore potentially ‘live’ . To lower the platform in the event of the operator being incapacitated (unable to operate the flywheel handle in the basket): 1.
  • Page 9: Maintenance Procedures

    MAINTENANCE PROCEDURES Please note that whilst the Ecolift is extremely simple to maintain, that connect the machine to the ground; if they are damaged then operating the machine could be dangerous and and may result in all work must be carried out by a competent person.
  • Page 10 MAINTENANCE PROCEDURES SIX MONTHLY CHECKS - LOLER holding end with long nosed pliers and pulling outward and then 1. Remove handle cover using suitable security screw tool releasing (Pic 2). Ensure plunger springs back freely. Refit cover and inspect and lubricate gearwheels. Use Omega 73 no. 2 harsh and screw.
  • Page 11 MAINTENANCE PROCEDURES 8. Ensure platform entrance gates open and close freely and that they self-close when released. Check pivots and springs for signs of fatigue Platform Raised and damage. Max 25kg Mast 9. Check rear wheels for signs of damage and that they rotate freely. Ensure there is no cut or wear to wheel that penetrates more than Cotton Reel 4mm in depth.
  • Page 12: Castor Safety And Maintenance

    CASTOR SAFETY & MAINTENANCE In order to ensure the Ecolift castors are maintained in serviceable and Castor mounting bolt Swivel bearing head If the castor is in sound condition,...
  • Page 13 FROM serial no. 8872815H (NOT including 9522915H, 9532915H, 9542915H, 9552915H, 10093115H). CASTOR SAFETY & MAINTENANCE In order to ensure the Ecolift castors are maintained in serviceable and When inspecting a castor in order safe condition, regular inspection is required, especially where arduous...
  • Page 14: Transportation, Towing, Lifting And Manoeuvring

    The Ecolift can be loaded via a forklift, tail-lift, or winch. Never push the Ecolift up a slope without the aid of a winch. If using a forklift, raise the Ecolift by approximately 50 - 100mm so that Loading the front wheel brakes engage.
  • Page 15 It is the responsibility of the driver to ensure safe practice is employed in order to access the vehicle bed in order to manoeuvre the Ecolift and then tie it down. One option is for the vehicle to be fitted with suitable guarding to prevent the possibility of the driver from falling to the ground.
  • Page 16: Storage

    Only store or transport the Ecolift in an upright position. Upon removal from storage and prior to returning to use, ensure machine pre-operation checks are carried out thoroughly, check LOLER certificate is current.
  • Page 17: Key Spare Parts

    Ecolift Gates (pair) ECL-M-700 Step ECL-M-701 Emergency Lowering Tool ECL-M-703 Platform Tray ECL-M-704 Ecolift Decal Set 1 ECL-M-800 Ecolift Decal Set 2 ECL-M-802 CASTOR CHANGES: * BEFORE SERIAL NO. 8872815H (also including 9522915H, 9532915H, 9542915H, 9552915H, 10093115H) **FROM SERIAL NO. 8872815H (Not including 9522915H, 9532915H, 9542915H, 9552915H, 10093115H).
  • Page 18: Warranty Terms

    If additional equipment or any third party work, modifications or Damage caused by abuse, misuse, dropping or other similar damage alterations are to be carried out on the Ecolift which will involve any caused by or as a result of failure to follow transportation, storage, welding, drilling or any form of cutting or distortion of materials, full installation, loading or operation instructions.
  • Page 19: Decal Placement

    DECAL PLACEMENT Courtesy of Crane.Market...
  • Page 20 DECAL PLACEMENT Picture Description Decal Location 15kg Maximum load Inside toolbox, front face Do not tie down over guardrails Each side of cage, middle and lower guardrail Product logo, x 2 Left hand and right hand side of platform tray 234 kg Max wheel/castor load, x 4 Left and right hand side of chassis - 2 each side, position appropriate label according to wheel/label colour...
  • Page 21 DECAL PLACEMENT Picture Description Decal Location Horizontal pull force max 200 N Middle of mast, internal face Safety Requirements Middle of mast, internal face Harness Point Lower mast, internal face, above hook Elevate Centre of flywheel Spec Plate Bottom, external face of mast Courtesy of Crane.Market...
  • Page 22 APPENDIX ‘A’ - OPERATING SPECIFICATIONS FOR ECOLIFT WR OPERATING SPECIFICATIONS FOR ECOLIFT WIND RATED Working Dimensions Maximum working height: 4.20 m Maximum platform height: 2.20 m Platform dimensions: 850 mm (L) x 644 mm (W) Working footprint: 1280 mm x 950 mm...
  • Page 23 6. Cordon off work area in accordance with guidelines. 7. Safe working load for the Ecolift WR is 1 person only plus tools with a total of 150kg including person. Never exceed the safe working load.
  • Page 24 Ecolift. 17. Never use the Ecolift if vision impaired by bright lighting. 18. Never push the Ecolift on sloping surfaces without the use of a safe method. 19. Never push or pull objects with the platform.
  • Page 25 APPENDIX ‘C’ - ADDITIONAL MAINTENANCE INSTRUCTIONS FOR ECOLIFT WR APPENDIX ‘D’ - ATEX CERTIFICATION WHEELS AND CASTORS It is absolutely essential that the wheels and castors are maintained in MACHINES WITH ATEX CERTIFICATION good condition at all times, for two reasons: The Ecolift, standard or windrated, can be specified as ATEX approved, for zones 1 and 21.
  • Page 26 TEST RESULTS & NOTES Description Work Carried out Date ALTERATIONS & REPAIRS Description Work Carried out Date Courtesy of Crane.Market...
  • Page 27 Courtesy of Crane.Market...
  • Page 28 ECO-OP | UK | 12:15 100% British designed www.powertowers.com and manufactured. Courtesy of Crane.Market...

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