Related Manuals for TOHO S Series
Summary of Contents for TOHO S Series
- Page 1 Instruction Manual Mini Electric winch S-series,T-series,M-series MANUFACTURED AND LOAD TESTED TO COMPLY WITH AUST/NZ SAFETY STANDARDS...
- Page 2 Table of Contents...
- Page 3 Series S-Series T-Series M-Series Model PU-160/PU 180/PU 230/PU 250/PU 300 PU 280/PU 360 PU 500...
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Page 5: Handing Precautions
2. Precautions 2.3 Handing Precautions •To prevent the risk of electric shock, the power plug must be plugged into a matching outlet and grounded in good condition. •Never try to lift a load higher than the rated cap. •Never hitch a ride on the hook, sling or load being moving. •Winches are not to be used for lifting or lowering people. - Page 6 1.The wire rope must pass throught upper limiter. Please refer Proper location of wire rope to the picture on the right for its proper location. 2.It is not allowed to wrap the wire rope around the items to be lifted. The correct way is to use webbing sling to wrap the item and then lift it.
- Page 7 4. Winch principles 4.1 Percentage Duty Cycle & Never hoist over the rated percentage duty cycle. WARNING The life of the winch is depending on the conditions of the load and working frequency. In the long time operation, make sure to use the machine within its short time ratings. Short time ratings means the working duty cycle is subject to the rated voltage, rated frequency and a 63% of rated load.
- Page 8 4. Winch principles 4.4 Over-winding Lift Prevention •A special mechanism prevents an over-winding when lifting. •When the weight hook touches the limit lever. Lifting is automatically stopped. • However, if the limit lever is set too close to the winch body, it will cause serious damage to the 70-90mm limit lever and the winch body.
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Page 9: Maintenance And Replacement
5. Maintenance and Replacement 5.2 Wire Rope Replacement Weight hook •Put a new wire rope through the hole of the round plate of weight hook. •Insert a sleeve pin through the thimble of wire rope. •Insert a pin through the sleeve pin and bent it by pliers . Drum •Let a new wire rope w/clamp through the limit lever and insert it into the hole of the drum. - Page 10 6. Checking reference •The specified person performs the checking of winch. •Divide the checking into daily checking and periodic checking. •The checking items and checking method in daily and periodic checking shall be carried out and different according to the using frequency. Classification of Checks Periodical Checking Items...
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Page 11: Trouble Shootings
Trouble Shootings Symptom Possible cause Remedy Open circuit on power lead or switch cord Check power lead or switch cord Burnt rectifier at power source side Replace rectifier and pay attention to its poles Burnt motor Replace motor No reaction or Burnt or communicated motor resulting from Replace open circuit... -
Page 12: Wiring Diagram
8. Wiring Diagram Emergency Control Circuit for 5-series Button �-=-- �----ACV Motor Stator Input "' Yellow Bridge "' Rectifier � Black White Down Motor ";i: Rotor Control Circuit for T-series Motor Stator Bridge Rectifier Yellow Motor Rotor 14D471K Control Circuit For M-series Motor Motor AC input1... - Page 13 1. Parts drawings-series 160kU,180kg,230kU,250kU,300kg "'...
- Page 16 9. Parts drawing S-Series 280kg,360kg,500kg n,_o, � _________ �---r� ::>----..,__ � -- � � -- >"('> .."'...
- Page 19 10. Part List 11-1 12-1 14-1 15-1 24-1 28-1 30-1 36-1...
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