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5240-552 25 -TON GAS LOG SPLITTER OWNER'S MANUAL READ ALL INSTRUCTIONS BEFORE FIRST USE. KEEP THIS MANUAL FOR FUTURE REFERENCE. KEEP AWAY FROM CHILDREN. WEAR CSA APPROVED WEAR EAR WEAR A EYE PROTECTION PROTECTION FACE MASK...
25-TON LOG SPLITTER - OWNER'S MANUAL INTRODUCTION Your new Gas Log Splitter will more than satisfy your expectations. It has been man- ufactured under stringent quality standards to meet superior performance criteria. You will find it easy and safe to operate, and with proper care, it will give you many years of dependable service.
5240-552 SYMBOLS The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use. No smoking, sparks, or Read these instructions flames. carefully. Properly dispose of waste Wear eye protection. oil! Wear hearing protection.
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25-TON LOG SPLITTER - OWNER'S MANUAL Always keep body and hands away from pin Check and fill hydraulic holes or nozzles that eject oil. hydraulic fluid under pressure. Escaping hy- draulic fluid can puncture skin and cause blood poisoning. Follow the direction indi- cated to use the control lever.
5240-552 GENERAL SAFETY RULES Understand Your Machine Read this manual and labels affixed to the machine to understand its limitations and potential hazards. Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly. Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer’s manual packed separately with your unit.
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25-TON LOG SPLITTER - OWNER'S MANUAL Always keep hands and feet away from all pinch points. Do not touch parts that might be hot from operation. Allow parts to cool before at- tempting to maintain, adjust, or service. Stay alert, watch what you are doing, and use common sense when operating the machine.
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5240-552 Do not tamper with the engine to run it at excessive speeds. The maximum engine speed is preset by the manufacturer and is within safety limits. See engine manual. Keep a Class B fire extinguisher on hand when operating this log splitter in dry areas as a precautionary measure.
25-TON LOG SPLITTER - OWNER'S MANUAL Hydraulic System Safety The hydraulic system of the machine requires careful inspection along with the me- chanical parts. Be sure to replace frayed, kinked, cracked, or otherwise damaged hydraulic hoses or hydraulic components. Hydraulic fluid can result in severe burns. Fluid in the hydraulic system can pene- trate skin and result in serious injury or death.
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5240-552 Operator Zone This unit is designed to be operated by one person located in the operator zone as shown in the following diagrams. Operate the unit only when standing in the operator zone. Always stop the unit and allow moving parts to stop before leaving operation zone. Do not leave a running unit unattended.
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25-TON LOG SPLITTER - OWNER'S MANUAL Machine Use And Care Never operate the machine without good visibility or light. Never attempt to split wood across the grain. The log splitter was not designed for cross-grain splitting. Always block the front and back of both wheels to prevent unintended movement. Hold the bark side of the logs when loading or positioning, never the ends.
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5240-552 Use extra care when towing the log splitter. Do not exceed 70 km/h (45 mp/h). Tow- ing the log splitter at a speed greater than 70 km/h (45 mp/h) could result in loss of control, damage to the equipment, serious injury, or death. Avoid sharp turns and steep angles.
25-TON LOG SPLITTER - OWNER'S MANUAL UNPACKING THE CONTAINER 1. Remove plastic wrap on crate. 2. Remove restraining bolts (tee nut bolts) from the beam. Use a 13mm wrench or socket to re- move the two hex bolts that are securing the beam to the crate bottom (as shown below).
5240-552 CONTENTS SUPPLIED Your log splitter comes partially assembled and contains the following: Heavy lifting required. Some of the components in these assembly instruc- tions are heavy and can't be lifted by one person safely. Please plan to assemble this product when another person can be available to help. 1.
25-TON LOG SPLITTER - OWNER'S MANUAL ASSEMBLY This log splitter was partially assembled at the factory. To assemble your machine follow the below instructions. Engine 1. Remove Engine Bolts from tank. 2. Place Engine on tank. Secure Engine on Tank in 4 places with Hex Bolt, M8 x 45mm, Flat Washer, M8 and Hex Nut, Locking nut, 3.
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5240-552 Wheels 1. Remove disposable spindle covers and wheel bearing covers. 2. Slide Wheel/Tire to the spindle with valve stem of tire facing outwards. Install the Flat Washer onto the spindle. Thread the slotted Castle Nut onto the spindle. The slotted nut should be attached with a 28mm socket tight enough to eliminate the freeplay of the wheel assembly and not tighter.
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25-TON LOG SPLITTER - OWNER'S MANUAL Beam Bracket 1. Attach the Beam Lock Bracket to the Beam & Cylinder with Hex Bolt, Flat Washer, Lock Washer and Hex Nut in two places. Tighten securely using 19mm socket wrenches. 2. Attach the Pivot Bracket to the Beam & Cylinder using the four bottom holes with Hex Bolt, Flat Washer, Lock Washer and Hex Nut in four places.
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5240-552 Hydraulic Line Connection Hold Hydraulic Hoses above the level of the hydraulic tank to prevent fluid leakage and remove the end caps. Apply Teflon tape or pipe sealant onto the hose fitting threads. Install the ends of the two Hydraulic Hoses to the Valve (as shown in detail drawing).
25-TON LOG SPLITTER - OWNER'S MANUAL FEATURES AND CONTROLS...
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5240-552 Split Control Handle The control handle is used to move the wedge up and down to split logs. The con- trol handle has three positions: Forward, Neutral, and Reverse. See the “operation” section for instruction. Manual Canister Keep manuals safely in the canister. Beam Lock Bracket The beam lock bracket is used to secure the beam in the horizontal position.
25-TON LOG SPLITTER - OWNER'S MANUAL Recoil Starter Handle The handle is used to start the engine. Fuel Shut-Off Valve The fuel shut – off has two position. CLOSED ( ) - use this position to service, trans- port, or store the unit. OPEN ( ) - use this position to run the unit.
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5240-552 2. Remove the fuel filler cap and fill the tank. (See engine manual for fuel capacity, fuel recommendation, and location of fuel cap.) IMPORTANT: DO NOT OVERFILL! This equipment and/or its engine may include evaporative emissions con- trol system components, required to meet EPA and/or CARB regulations, that will only function properly when the fuel tank has been filled to the recommended level.
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25-TON LOG SPLITTER - OWNER'S MANUAL 7. Cycle the cylinder again until it has a constant speed. This indicates that all air has been expelled. Starting Engine 1. Make sure the control lever is in the neutral position. 2. Move the engine switch to the ON position. 3.
5240-552 To extend the life of the hydraulic cylinder, avoid “bottoming out” the wedge plate to the foot piece. To conform with industry safety recommendations, the wedge stops 1.5 inches from the end of the stroke. Cracks in logs can close quickly and pinch fingers. Keep fingers away from any cracks that open in partially split logs.
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25-TON LOG SPLITTER - OWNER'S MANUAL Make sure the log splitter engine is off. Never move the log splitter with its engine running. 2. Turn the fuel shut-off valve to the OFF position. This prevents carburetor flooding and reduces the chance of fuel leakage. Refer to the engine manual for fuel valve location.
5240-552 Drive slowly and take extra caution when traveling over rough terrain. If towing on a public road, make sure to comply with all local, state, and feder- al towing requirements. It is the sole responsibility of the purchaser to obtain licensing, trailer lights, safety chains, or signage as needed to comply.
25-TON LOG SPLITTER - OWNER'S MANUAL 2. Drain oil from the suction line tube. 3. After oil has been completely drained from the machine, reattach the suction line tube to the pump. STORAGE Follow the instructions below for storing your log splitter between uses. 1.
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5240-552 Never store the log splitter inside where there is a source of heat or an open flame, spark, or pilot light, such as a water heater, space heater, fur- nace, clothes dryer, or other gas appliance. EVEN IF the log splitter's fuel tank is empty, residual gasoline vapors could ignite.
25-TON LOG SPLITTER - OWNER'S MANUAL TROUBLESHOOTING Problem Cause Remedy Wedge movement 1. Air in the hydraulic oil system. 1. Purge air by extending and retracting the is slow or erratic. 2. Debris lodged in beam guides. wedge several times until motion is smooth. 3.
25-TON LOG SPLITTER - OWNER'S MANUAL PARTS LIST WARNING: When servicing, use only original equipment replacement parts. The use of any other parts may create a safety hazard or cause damage to the log splitter. Any attempt to repair or replace electrical parts on this log splitter may create a safety hazard unless repairs are performed by a qualified technician.
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25-TON GAS LOG SPLITTER OWNER'S MANUAL EXCLUSIVE TO HOME HARDWARE For information on the entire lineup of Benchmark power tools visit homehardware.ca or your local Home Hardware retail store. 5240-552...
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