Danfoss H1 Series Technical Information
Bent axis motors
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Summary of Contents for Danfoss H1 Series
- Page 1 Technical Information H1 Bent Axis Motors Size 060/080/110/160/210/250 powersolutions.danfoss.com...
- Page 2 Model code change (Z – Port configuration). 0804 June 2015 Hydraulic two-position controls with PCOR added. 0803 2008-2015 Various updates, new sizes, Converted to Danfoss, DITA CMS. BA - IB May 2008 First edition 11037153 | BC00000043en-US1103 © Danfoss | December 2016...
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Page 3: Table Of Contents
Electric proportional with PCOR............................37 Electric two-position with PCOR............................37 Electric two-position with proportional PCOR.......................37 Hydraulic controls..................................38 Hydraulic proportional control..............................38 Hydraulic two-position control..............................38 Hydraulic proportional with PCOR............................39 Hydraulic two-position with PCOR............................39 11037153 | BC00000043en-US1103 | 3 © Danfoss | December 2016... - Page 4 H1B cartridge motors with speed sensor..........................120 Dimensions – Controls on H1B motors Options L1BA and L2BA (Electric proportional control)....................121 Option D*MA (Electric proportional control)........................122 Option D*M* (Electric proportional control)........................123 11037153 | BC00000043en-US1103 © Danfoss | December 2016...
- Page 5 Option HEHE (Hydraulic two-position control)........................ 137 Option HFHF (Hydraulic two-position control)........................ 138 Option THHA (Hydraulic two-position control)........................139 Option THHB (Hydraulic two-position control)........................ 140 Option TADA (Hydraulic two-position control)........................142 Option TAD1 and TAD2 (Hydraulic two-position control)....................143 11037153 | BC00000043en-US1103 | 5 © Danfoss | December 2016...
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Page 6: H1 General Information
3. Bearing plate 4. Tapered roller bearing 5. Loop flushing relief valve 6. Ramp spring 7. Loop flushing shuttle spool 8. Electric proportional control 9. Minimum displacement limiter 10. Speed ring (optional) 11037153 | BC00000043en-US1103 © Danfoss | December 2016... - Page 7 2. Valve segment 3. Bearing plate 4. Tapered roller bearing 5. Loop flushing relief valve 6. Loop flushing shuttle spool 7. Electric two-position control 8. Minimum displacement limiter 9. Speed ring (optional) 11037153 | BC00000043en-US1103 | 7 © Danfoss | December 2016...
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Page 8: General Description
Speed • Direction (only group "J", option "S") • Temperature (only group "J", option "S") The electric controls are specifically designed for the Danfoss family of PLUS+1 ® microcontrollers for easy "Plug and Perform" installation. The H1 range of products A growing family based on the success of the Series 51 product family: •... -
Page 9: H1 Pictorial Diagram
14. Pump Swashplate 6. Loop Flushing Valve 15. Input Shaft 7. Pressure Limiter Valve 16. Output Shaft 8. Charge Pressure Relief Valve 17. Reservoir 9. Servo Cylinder 18. to Motor Case 11037153 | BC00000043en-US1103 | 9 © Danfoss | December 2016... -
Page 10: H1 System Schematic
The schematic above shows the function of a hydrostatic transmission using an H1 axial variable displacement pump with electric proportional displacement control (EDC) and an H1 bent axis variable displacement motor with electric proportional control (L*) and integrated loop flushing device. 11037153 | BC00000043en-US1103 10 | © Danfoss | December 2016... -
Page 11: Technical Specifications
160 HL 4-bolt 180 HL 4-bolt 200 HL 4-bolt – DIN ISO 3019/2, B4 Pilot Ø160 mm Pilot Ø190 mm Pilot Ø200 mm Cartridge 2-bolt (200 dist.) 2-bolt (224 dist.) 2-bolt (250 dist.) – – 11037153 | BC00000043en-US1103 | 11 © Danfoss | December 2016... -
Page 12: Operating Parameters
(open and closed circuit) bar [psi] 3 [44] Rated 5 [73] Case pressure Maximum 0.3 [4] Minimum 70 [158] Maximum Ambient °C [°F] temperature -40 [-40] Minimum Air temperature close to the unit 11037153 | BC00000043en-US1103 12 | © Danfoss | December 2016... -
Page 13: H1B Speed Range Diagrams For Open And Closed Circuit
Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. For open circuit applications it is not allowed to operate in the intermitent area. For closed circuit applications operating in the intermittent area, please contact your local Danfoss Power Solutions representative. 11037153 | BC00000043en-US1103 | 13 ©... -
Page 14: Required Inlet Pressure Diagrams (For Cylinder Block Filling)
The required pressure is 0 bar at 0 rpm and increases with rpm. For open circuit applications it is not allowed to operate above rated speed. For closed circuit applications operating between rated and max. speed, please contact your local Danfoss Power Solutions representative. 11037153 | BC00000043en-US1103 14 | ©... -
Page 15: Required Outlet Pressure Diagrams (Minimum For Short Time Usage)
The required pressure is 0 bar at 0 rpm and increases with rpm. For open circuit applications it is not allowed to operate above rated speed. For closed circuit applications operating between rated and max. speed, please contact your local Danfoss Power Solutions representative. 11037153 | BC00000043en-US1103 | 15 ©... -
Page 16: Required Low Pressure Diagrams (Minimum For Extended Usage)
For open circuit applications it is not allowed to operate above rated speed. For closed circuit applications operating between rated and max speed, and for specific duty cycle interpretation or analysis, please contact your local Danfoss Power Solutions representative. 11037153 | BC00000043en-US1103 16 | ©... -
Page 17: Open Circuit Requirements
Required inlet pressure diagrams (for cylinder block filling) on page Counter balance valves may be used to maintain the minimum pressure requirements. Also the Danfoss Power Solutions Meter-in / Meter-out PVG technology may be used. Check valves and sufficient charge pressure supply are also possible. -
Page 18: Determination Of Nominal Motor Size
High pressure minus Low pressure [psi] η Motor volumetric efficiency η Motor volumetric efficiency η η Mechanical-hydraulic efficiency Mechanical-hydraulic efficiency η Motor total efficiency (η • η η Motor total efficiency (η • η 11037153 | BC00000043en-US1103 18 | © Danfoss | December 2016... -
Page 19: Operation
Controls E1, E2, F1, F2, P1, P2, T1, T2, TA, TH, HE, HF Direction of rotation Flow into port A = CounterClockwise Flow into port B = Clockwise P006032 1 means 12 V and 2 means 24 V 11037153 | BC00000043en-US1103 | 19 © Danfoss | December 2016... -
Page 20: Loop Flushing Shuttle Spool
Excessive motor loop flushing flow may result in the inability to build required system pressure in some conditions. Maintain correct charge pressure under all conditions of operation to maintain pump control performance in hydrostatic systems. 11037153 | BC00000043en-US1103 20 | © Danfoss | December 2016... -
Page 21: Loop Flushing Relief Valve
All Series H1 motors incorporate mechanical displacement limiters. The minimum displacement of the motor is preset at the factory with a set screw in the motor housing. A tamper-proof cap is provided. 11037153 | BC00000043en-US1103 | 21 © Danfoss | December 2016... -
Page 22: Speed Sensor
High & counterclockwise Temperature signal =1.795V – [0.0102 ∙ T] -40°C = 2.203V 104°C = 0.734V Detectable frequency range 1 Hz 10 000 Hz Speed and temperature sensor Order number 149055 11037153 | BC00000043en-US1103 22 | © Danfoss | December 2016... - Page 23 Assembly Bag, DEUTSCH, DTM06 6- (20-24 AWG) / 0.2 – 0.5 mm² SOCKET Black 11033863 Assembly Bag, DEUTSCH, DTM06 6- SOCKET Grey For more information, see Speed and Temperature Sensor, Technical Information 11046759. 11037153 | BC00000043en-US1103 | 23 © Danfoss | December 2016...
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Page 24: Sensor Position
Sensor position SAE and DIN housing Cartridge housing P003489 P003450 Target ring Target ring size H1B 060 H1B 080 H1B 110 H1B 160 H1B 210 H1B 250 Number of teeth 11037153 | BC00000043en-US1103 24 | © Danfoss | December 2016... -
Page 25: Operating Parameters
The braking system must also be sufficient to hold the machine in place when full power is applied. 11037153 | BC00000043en-US1103 | 25 © Danfoss | December 2016... -
Page 26: System Pressure
Maximum pressure is the highest allowable application pressure under any circumstance. For applications which are above the maximum working pressure, please contact Danfoss Minimum pressure must be maintained under all operating conditions to avoid cavitation. -
Page 27: Temperature
The minimum temperature relates to the physical properties of component materials. Size heat exchangers too keep the fluid within these limits. Danfoss recommends testing to verify that these temperature limits are not exceeded. Viscosity For maximum efficiency and bearing life, ensure that the fluid viscosity remains in the recommended range. -
Page 28: System Design Parameters
A baffle or baffles, between the inlet and outlet of the reservoir will further increase de-aeration and reduce surging of the fluid. 11037153 | BC00000043en-US1103 28 | © Danfoss | December 2016... -
Page 29: Fluid Selection
Optimal motor orientation is a consideration of the net loading on the shaft from the external load and the motor rotating kit. Contact Danfoss for a bearing life review if external side loads and thrust loads are present. Shaft torque Available shafts are capable to transmit the maximum torque capability at maximum working pressure. -
Page 30: Master Model Code
Default (w/o control pressure) = Maximum — Hydraulic Proportional — — — External pressure control supply Default (w/o control pressure) = Minimum = available option, – = not available option 11037153 | BC00000043en-US1103 30 | © Danfoss | December 2016... - Page 31 — — — — Hydraulic De-energized BPD = PCOR active, port not defined without pilot pressure difference on XA or XB Hydraulic = available option, – = not available option 11037153 | BC00000043en-US1103 | 31 © Danfoss | December 2016...
- Page 32 SAE flange motor housing (ISO 3019/1), with speed sensor port DIN flange motor housing (ISO 3019/2), with speed sensor port – Cartridge flange motor housing, with speed sensor port – – = available option, – = not available option 11037153 | BC00000043en-US1103 32 | © Danfoss | December 2016...
- Page 33 Speed sensor ready (plugged) K – Loop flushing shuttle system Size 060 Standard 6.5 bar [94 psi] shift pressure 12.5 bar [181 psi] shift pressure – – No loop flushing function 11037153 | BC00000043en-US1103 | 33 © Danfoss | December 2016...
- Page 34 80 % max. displacement – – 75 % max. displacement – – – 65 % max. displacement – – – – – = available option; – = not available option 11037153 | BC00000043en-US1103 34 | © Danfoss | December 2016...
- Page 35 300 bar [4351 psi] Standard setting at production test for P* controls: • 800 mA for P1 • 400 mA for P2 R – Paint and nametag Black paint and Nametag 11037153 | BC00000043en-US1103 | 35 © Danfoss | December 2016...
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Page 36: Control Operation And Description
The system shuttle check valve supplies the control system with high system pressure. A minimum servo supply pressure (high system pressure) of 20 bar above case pressure is required to shift the motor displacement. 11037153 | BC00000043en-US1103 36 | © Danfoss | December 2016... -
Page 37: Control Options
During production test, the PPCOR setting is adjusted to 240 bar with the adjusting screw on the control housing in reference to input current of: • 800 mA for P1 (12 V) • 400 mA for P2 (24 V) 11037153 | BC00000043en-US1103 | 37 © Danfoss | December 2016... -
Page 38: Hydraulic Controls
When the control pressure is removed, spring forces move the spool, porting high pressure to the large diameter end of the servo piston, shifting the motor to minimum displacement. 11037153 | BC00000043en-US1103 38 | © Danfoss | December 2016... -
Page 39: Hydraulic Proportional With Pcor
If the high loop pressure rises above the pressure compensator setting, the porting spool ports the larger diameter of the servo piston to tank. The motor strokes in the direction of maximum displacement. 11037153 | BC00000043en-US1103 | 39 © Danfoss | December 2016... -
Page 40: Brake Pressure Defeat (Bpd)
DT06-2S Wedge lock Socket contact (16 and 18 AWG) 0462-201-16141 Danfoss mating connector kit K29657 Hydraulic BPD The BPD shuttle valve is located ahead of the pressure compensator control valve. The BPD function consists of an external pressure supply which acts on a two-position, three-way porting spool. The... -
Page 41: Applications Related To Controls
Forestry Tele-handler Railroad Snow groomer Snow blower Crane Crusher/Shredder Propel function Blow drive function Winch function Roll function * means option 1 = 12 V or 2 = 24 V 11037153 | BC00000043en-US1103 | 41 © Danfoss | December 2016... -
Page 42: Controls - Nomenclature, Description
L1, L2 = L1, L2 Control Grey area = Intended to be used for zero degree capability. Below are formulas to calculate start and end input command dependent on displacements: 11037153 | BC00000043en-US1103 42 | © Danfoss | December 2016... - Page 43 Connector color PWM signal required for optimum control performance. Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 | 43 © Danfoss | December 2016...
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Page 44: Options D1Ma, D2Ma - Electric Proportional Control With Pcor
D1, D2 = D1, D2 Control Z = Start setting range Grey area = Intended to be used for zero degree capability. Below are formulas to calculate start and end input command dependent on displacements: 11037153 | BC00000043en-US1103 44 | © Danfoss | December 2016... - Page 45 Connector color PWM signal required for optimum control performance. Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 | 45 © Danfoss | December 2016...
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Page 46: Options D1M1, D2M2 - Electric Proportional Control With Pcor And Electric Bpd
Grey area = Intended to be used for zero degree capability. For the formulas to calculate an input command dependent on displacement, please see Options D1MA, D2MA – electric proportional control with PCOR on page 44. 11037153 | BC00000043en-US1103 46 | © Danfoss | December 2016... - Page 47 IP 69K with mating connector Bi-directional diode Blue Connector color Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 | 47 © Danfoss | December 2016...
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Page 48: Options M1Ca, M2Ca - Electric Proportional Control
M1, M2 = M1, M2 Control Grey area = Intended to be used for zero degree capability. Below are formulas to calculate start and end input command dependent on displacements: 11037153 | BC00000043en-US1103 48 | © Danfoss | December 2016... - Page 49 Connector color PWM signal required for optimum control performance. Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 | 49 © Danfoss | December 2016...
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Page 50: Options K1Ka, K2Ka - Electric Proportional Control With Pcor
K1, K2 = K1, K2 Control Z = Start setting range Grey area = Intended to be used for zero degree capability. Below are formulas to calculate start and end input command dependent on displacements: 11037153 | BC00000043en-US1103 50 | © Danfoss | December 2016... - Page 51 Connector color PWM signal required for optimum control performance. Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 | 51 © Danfoss | December 2016...
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Page 52: Options K1K1, K2K2 - Electric Proportional Control With Pcor And Electric Bpd
Grey area = Intended to be used for zero degree capability. For the formulas to calculate start and end input command dependent on displacements please see Options K1KA, K2KA – electric proportional control with PCOR on page 50. 11037153 | BC00000043en-US1103 52 | © Danfoss | December 2016... - Page 53 IP 69K with mating connector Bi-directional diode Blue Connector color Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 | 53 © Danfoss | December 2016...
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Page 54: Options E1Aa, E2Aa - Electric Two-Position Control
Nominal coil resistance @ 20 °C [68 °F] 1050 mA 500 mA Recommended input current IEC 60 529 IP 67 IP Rating DIN 40 050, part 9 IP 69K with mating connector Bi-directional diode Blue Connector color 11037153 | BC00000043en-US1103 54 | © Danfoss | December 2016... -
Page 55: Options F1Ea, F2Ea - Electric Two-Position Control
Nominal coil resistance @ 20 °C [68 °F] 1050 mA 500 mA Recommended input current IEC 60 529 IP 67 IP Rating IP 69K with mating connector DIN 40 050, part 9 Bi-directional diode Blue Connector color 11037153 | BC00000043en-US1103 | 55 © Danfoss | December 2016... -
Page 56: Options T1Da, T2Da - Electric Two-Position Control With Pcor
12 V 24 V 9.5 V 19 V Min. supply voltage 14.6 V 29 V Max. supply voltage (continuous) 8.4 Ω 34.5 Ω Nominal coil resistance @ 20 °C [68 °F] 11037153 | BC00000043en-US1103 56 | © Danfoss | December 2016... - Page 57 24 V 1050 mA 500 mA Recommended input current IEC 60 529 IP 67 IP Rating DIN 40 050, part 9 IP 69K with mating connector Bi-directional diode Blue Connector color 11037153 | BC00000043en-US1103 | 57 © Danfoss | December 2016...
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Page 58: Options T1D1, T2D2 - Electric Two-Position Control With Pcor And Electric Bpd
Min. supply voltage 14.6 V 29 V Max. supply voltage (continuous) 8.4 Ω 34.5 Ω Nominal coil resistance @ 20 °C [68 °F] 1050 mA 500 mA Recommended input current 11037153 | BC00000043en-US1103 58 | © Danfoss | December 2016... - Page 59 Solenoid Data C5 (BPD) and C6 (Two-Position Control) (continued) Description 12 V 24 V IEC 60 529 IP 67 IP Rating DIN 40 050, part 9 IP 69K with mating connector Bi-directional diode Blue Connector color 11037153 | BC00000043en-US1103 | 59 © Danfoss | December 2016...
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Page 60: Options T1G1, T2G2 - Electric Two-Position Control With Pcor And Electric Bpd
Min. supply voltage 14.6 V 29 V Max. supply voltage (continuous) 8.4 Ω 34.5 Ω Nominal coil resistance @ 20 °C [68 °F] 1050 mA 500 mA Recommended input current 11037153 | BC00000043en-US1103 60 | © Danfoss | December 2016... - Page 61 Solenoid Data C5 (BPD) and C6 (Two-Position Control) (continued) Description 12 V 24 V IEC 60 529 IP 67 IP Rating DIN 40 050, part 9 IP 69K with mating connector Bi-directional diode Blue Connector color 11037153 | BC00000043en-US1103 | 61 © Danfoss | December 2016...
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Page 62: Options P1Da, P2Da - Electric Two-Position Control With Pcor
PCOR function. The PCOR pressure level can be proportionally changed with the input current to the solenoid. 11037153 | BC00000043en-US1103 62 | © Danfoss | December 2016... - Page 63 Frequency (preferred) 100 Hz IEC 60 529 IP 67 IP Rating IP 69K with mating connector DIN 40 050, part 9 Black Connector color PWM signal required for optimum control performance. 11037153 | BC00000043en-US1103 | 63 © Danfoss | December 2016...
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Page 64: Options P1D1, P2D2 - Electric Two-Position Control With Pcor And Electric Bpd
The PCOR pressure level can be proportionally changed with the input current to the solenoid. For formulas to calculate pressure level dependent on input current please see Options P1DA, P2DA – electric two-position control with PCOR on page 62: 11037153 | BC00000043en-US1103 64 | © Danfoss | December 2016... - Page 65 100 Hz Frequency (preferred) IEC 60 529 IP 67 IP Rating DIN 40 050, part 9 IP 69K with mating connector Black Connector color PWM signal required for optimum control performance. 11037153 | BC00000043en-US1103 | 65 © Danfoss | December 2016...
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Page 66: Options P1G1, P2G2 - Electric Two-Position Control With Pcor And Electric Bpd
The PCOR pressure level can be proportionally changed with the input current to the solenoid. For formulas to calculate pressure level dependent on input current please see Options P1DA, P2DA – electric two-position control with PCOR on page 62: 11037153 | BC00000043en-US1103 66 | © Danfoss | December 2016... - Page 67 100 Hz Frequency (preferred) IEC 60 529 IP 67 IP Rating DIN 40 050, part 9 IP 69K with mating connector Black Connector color PWM signal required for optimum control performance. 11037153 | BC00000043en-US1103 | 67 © Danfoss | December 2016...
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Page 68: Option Lhba - Hydraulic Proportional Control
Control start setting range (pressure above case pressure) (possible settings per MMC.- adjustable) 2 to 30 bar [29 to 435 psi] start Control start setting + 50 bar [725 psi] max allowable 11037153 | BC00000043en-US1103 68 | © Danfoss | December 2016... - Page 69 Maximum displacement setting of desired unit (cm /rev) Minimum displacement (%) Maximum displacement (%) Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 | 69 © Danfoss | December 2016...
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Page 70: Option Mhca - Hydraulic Proportional Control
Control start setting range (pressure above case pressure) (possible settings per MMC.- adjustable) 2 to 30 bar [29 to 435 psi] start Control start setting + 50 bar [725 psi] max allowable 11037153 | BC00000043en-US1103 70 | © Danfoss | December 2016... - Page 71 Maximum displacement setting of desired unit (cm /rev) Minimum displacement (%) Maximum displacement (%) Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 | 71 © Danfoss | December 2016...
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Page 72: Option Dhma - Hydraulic Proportional Control With Pcor
2 = Control ramp, 100% - 0% (17.5 bar [254 psi]) 3 = Control start setting range 4 = PCOR start setting range Grey area = Intended to be used for zero degree capability. 11037153 | BC00000043en-US1103 72 | © Danfoss | December 2016... - Page 73 Maximum displacement setting of desired unit (cm /rev) Minimum displacement (%) Maximum displacement (%) Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 | 73 © Danfoss | December 2016...
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Page 74: Option Dhmh - Hydraulic Proportional Control With Pcor And Bpd
2 = Control ramp, 100% - 0% (17.5 bar [254 psi]) 3 = Control start setting range 4 = PCOR start setting range Grey area = Intended to be used for zero degree capability. 11037153 | BC00000043en-US1103 74 | © Danfoss | December 2016... - Page 75 = 2.5 bar [36 psi] and p = 50 bar [725 psi] Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 | 75 © Danfoss | December 2016...
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Page 76: Option Khka - Hydraulic Proportional Control With Pcor
2 = Control ramp, 100% - 0% (17.5 bar [254 psi]) 3 = Control start setting range 4 = PCOR start setting range Grey area = Intended to be used for zero degree capability. 11037153 | BC00000043en-US1103 76 | © Danfoss | December 2016... - Page 77 Maximum displacement setting of desired unit (cm /rev) Minimum displacement (%) Maximum displacement (%) Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 | 77 © Danfoss | December 2016...
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Page 78: Option Khkh - Hydraulic Proportional Control With Pcor And Bpd
2 = Control ramp, 100% - 0% (17.5 bar [254 psi]) 3 = Control start setting range 4 = PCOR start setting range Grey area = Intended to be used for zero degree capability. 11037153 | BC00000043en-US1103 78 | © Danfoss | December 2016... - Page 79 = 2.5 bar [36 psi] and p = 50 bar [725 psi] Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 | 79 © Danfoss | December 2016...
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Page 80: Option Hehe - Hydraulic Two-Position Control
Control pressure < 0.9 bar [13 psi] to ensure maximum displacement (above case pressure) Maximum control pressure: 100 bar [1450 psi] Displacement versus control signal Where: Min. displacement Max. displacement 12 bar [174 psi] P301 332 11037153 | BC00000043en-US1103 80 | © Danfoss | December 2016... -
Page 81: Option Hfhf - Hydraulic Two-Position Control
Control pressure < 0.9 bar [13 psi] to ensure minimum displacement (above case pressure) Maximum control pressure: 100 bar [1450 psi] Displacement versus control signal Where: Maximum displacement Minimum displacement 12 bar [174 psi] P301 332 11037153 | BC00000043en-US1103 | 81 © Danfoss | December 2016... -
Page 82: Option Thha - Hydraulic Two-Position Control With Pcor
X1 = 10 bar [2321 psi] [4351 psi] P005 954 Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 82 | © Danfoss | December 2016... -
Page 83: Option Thhb - Hydraulic Two-Position Control With Pcor And Hydraulic Bpd
Displacement versus control signal versus PCOR pressure PCOR 32° Where: Max. displacement Min. displacement Start setting range 6° 160 bar 300 bar X1 = 10 bar [2321 psi] [4351 psi] P005 954 11037153 | BC00000043en-US1103 | 83 © Danfoss | December 2016... -
Page 84: Pressure Compensator Override With Brake Pressure Defeat Configuration
PCOR active port not defined without minimum pressure difference between XA and XB. Warning Zero degree capability results in a high risk of overspeed and drops in efficiency if the motor operates between 0–20% displacement. 11037153 | BC00000043en-US1103 84 | © Danfoss | December 2016... -
Page 85: Option Tada - Pressure Compensator Over Ride
PCOR 32° Where: Max. displacement Min. displacement Start setting range 6° 160 bar 300 bar [2321 psi] [4351 psi] P301 329 Default: High pressure below PCOR pressure = min. displacement 11037153 | BC00000043en-US1103 | 85 © Danfoss | December 2016... -
Page 86: Options Tad1, Tad2 - Pressure Compensator Over Ride And Electric Bpd
12 V 24 V Min. supply voltage 9.5 V 19.0 V Max. supply voltage (continuous) 14.6 V 29.0 V Nominal coil resistance @ 20 °C [68 °F] 8.4 Ω 34.5 Ω 11037153 | BC00000043en-US1103 86 | © Danfoss | December 2016... - Page 87 Two-position solenoid data C5 (Brake pressure defeat) (continued) Description 12 V 24 V Recommended input current 1050 mA 500 mA IP Rating (IEC 60 529) IP 67 IP Rating (DIN 40 050) with mating connector IP 69K 11037153 | BC00000043en-US1103 | 87 © Danfoss | December 2016...
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Page 88: Options Tag1, Tag2 - Pressure Compensator Over Ride And Electric Bpd
9.5 V 19.0 V Max. supply voltage (continuous) 14.6 V 29.0 V Nominal coil resistance @ 20 °C [68 °F] 8.4 Ω 34.5 Ω Recommended input current 1050 mA 500 mA 11037153 | BC00000043en-US1103 88 | © Danfoss | December 2016... -
Page 89: H1B Control Response
0.22 s 0.32 s 0.40 s 0.59 s 0.67 s Ø1.2 mm [Dia 0.05 in] 0.66 s Min. to max. 0.24 s 0.32 s 0.43 s 0.60 s 0.69 s 11037153 | BC00000043en-US1103 | 89 © Danfoss | December 2016... -
Page 90: Sae Flange Design - Option L* (Proportional Control)
Technical Information H1 Bent Axis Variable Displacement Motors, Size 060/080/110/160/210/250 Dimensions SAE flange design – option L* (proportional control) Axial ports P006 037 Radial ports P006 038 11037153 | BC00000043en-US1103 90 | © Danfoss | December 2016... - Page 91 96. Legend: 1 Loop flushing relief valve 4 Minimum angle stop adjustment 2 Loop flushing shuttle spool 5 Connector: DT04-2P 3 Speed sensor 6 Alternate position of case drain port 11037153 | BC00000043en-US1103 | 91 © Danfoss | December 2016...
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Page 92: Sae Flange Design - Option M* (Proportional Control)
Technical Information H1 Bent Axis Variable Displacement Motors, Size 060/080/110/160/210/250 Dimensions SAE flange design – option M* (proportional control) Axial ports P006 039 Radial ports P006 040 11037153 | BC00000043en-US1103 92 | © Danfoss | December 2016... - Page 93 96. Legend: 1 Loop flushing relief valve 4 Minimum angle stop adjustment 2 Loop flushing shuttle spool 5 Connector: DT04-2P 3 Speed sensor 6 Alternate position of case drain port 11037153 | BC00000043en-US1103 | 93 © Danfoss | December 2016...
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Page 94: Sae Flange Design - Options T* D* And P* D* (Two-Position Control, Pcor, Electric Bpd)
P006 042 Legend: 1 Loop flushing relief valve 4 Minimum angle stop adjustment 2 Loop flushing shuttle spool 5 Connector: DT04-2P 3 Speed sensor 6 Alternate position of case drain port 11037153 | BC00000043en-US1103 94 | © Danfoss | December 2016... - Page 95 50 [1.97] 17° 17° 19° 17° 17° 17° α For further detailed information about SAE ports dimensions see the SAE flange design ports per ISO 11 926-1 on page 96. 11037153 | BC00000043en-US1103 | 95 © Danfoss | December 2016...
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Page 96: Sae Flange Design Ports Per Iso 11 926-1
SAE flange design – option M* (proportional control) on page 92 • SAE flange design – options T* D* and P* D* (two-position control, PCOR, electric BPD) on page 94 11037153 | BC00000043en-US1103 96 | © Danfoss | December 2016... -
Page 97: Sae Mounting Flange Design Per Iso 3019/1
— — — — — — — — — — — — — — — — — — — — — — = available option, – = not available option 11037153 | BC00000043en-US1103 | 97 © Danfoss | December 2016... - Page 98 3.0 [0.118] 3.0 [0.118] 3.0 [0.118] Pressure angle 30° Angle Size 160 only For DIN 5480 shaft used in combination with SAE flanges, please contact your local Danfoss Power Solutions representative. 11037153 | BC00000043en-US1103 98 | © Danfoss | December 2016...
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Page 99: O-Ring Groove Dimensions
An O-ring groove was added to the SAE housing in September 2013 to facilitate sealing between the motor and mating structures. Motor installations will vary by application. It is the customer’s responsibility to evaluate each application for proper mounting and sealing. 11037153 | BC00000043en-US1103 | 99 © Danfoss | December 2016... -
Page 100: Din Flange Design - Option L* (Proportional Control)
Technical Information H1 Bent Axis Variable Displacement Motors, Size 060/080/110/160/210/250 Dimensions DIN flange design – option L* (proportional control) Axial ports P006 043 Radial ports P006 044 11037153 | BC00000043en-US1103 100 | © Danfoss | December 2016... - Page 101 106. Legend: 1 Loop flushing relief valve 4 Minimum angle stop adjustment 2 Loop flushing shuttle spool 5 Connector: DT04-2P 3 Speed sensor 6 Alternate position of case drain port 11037153 | BC00000043en-US1103 | 101 © Danfoss | December 2016...
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Page 102: Din Flange Design - Option M* (Proportional Control)
Technical Information H1 Bent Axis Variable Displacement Motors, Size 060/080/110/160/210/250 Dimensions DIN flange design – option M* (proportional control) Axial ports P006 045 Radial ports P006 046 11037153 | BC00000043en-US1103 102 | © Danfoss | December 2016... - Page 103 106. Legend: 1 Loop flushing relief valve 4 Minimum angle stop adjustment 2 Loop flushing shuttle spool 5 Connector: DT04-2P 3 Speed sensor 6 Alternate position of case drain port 11037153 | BC00000043en-US1103 | 103 © Danfoss | December 2016...
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Page 104: Din Flange Design - Options T* D* And P* D* (Two-Position Control, Pcor, Electric Bpd)
H1 Bent Axis Variable Displacement Motors, Size 060/080/110/160/210/250 Dimensions DIN flange design – options T* D* and P* D* (two-position control, PCOR, electric BPD) Axial ports P006 047 Radial ports P006 048 11037153 | BC00000043en-US1103 104 | © Danfoss | December 2016... - Page 105 106. Legend: 1 Loop flushing relief valve 4 Minimum angle stop adjustment 2 Loop flushing shuttle spool 5 Connector: DT04-2P 3 Speed sensor 6 Alternate position of case drain port 11037153 | BC00000043en-US1103 | 105 © Danfoss | December 2016...
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Page 106: Din Flange Design Ports Per Iso 11 926-1
DIN flange design – option M* (proportional control) on page 102 • DIN flange design – options T* D* and P* D* (two-position control, PCOR, electric BPD) on page 104 11037153 | BC00000043en-US1103 106 | © Danfoss | December 2016... -
Page 107: Din Mounting Flange Design Per Iso 3019/2
HN/HS (16T) JN/JS (18T) KN/KS (21T) LN/LS (24T) — — — — — — — — — — — — — — — = available option, – = not available option 11037153 | BC00000043en-US1103 | 107 © Danfoss | December 2016... - Page 108 Pressure angle 30° Angle Spline per DIN 5480; side fit. For size 110 only. For ANSI B92.1-1970 class 5 shaft used in combination with DIN flanges, please contact your local Danfoss Power Solutions representative. 11037153 | BC00000043en-US1103 108 | ©...
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Page 109: Notes
Technical Information H1 Bent Axis Variable Displacement Motors, Size 060/080/110/160/210/250 Dimensions Notes 11037153 | BC00000043en-US1103 | 109 © Danfoss | December 2016... -
Page 110: Cartridge Flange Design - Option L* (Proportional Control)
Technical Information H1 Bent Axis Variable Displacement Motors, Size 060/080/110/160/210/250 Dimensions Cartridge flange design – option L* (proportional control) Axial ports P006 049 Radial ports P006 050 11037153 | BC00000043en-US1103 110 | © Danfoss | December 2016... - Page 111 116. Legend: 1 Loop flushing relief valve 4 Minimum angle stop adjustment 2 Loop flushing shuttle spool 5 Connector: DT04-2P 3 Speed sensor 6 Alternate position of case drain port 11037153 | BC00000043en-US1103 | 111 © Danfoss | December 2016...
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Page 112: Cartridge Flange Design - Option M* (Proportional Control)
Technical Information H1 Bent Axis Variable Displacement Motors, Size 060/080/110/160/210/250 Dimensions Cartridge flange design – option M* (proportional control) Axial ports P006 052 Radial ports P006 053 11037153 | BC00000043en-US1103 112 | © Danfoss | December 2016... - Page 113 116. Legend: 1 Loop flushing relief valve 4 Minimum angle stop adjustment 2 Loop flushing shuttle spool 5 Connector: DT04-2P 3 Speed sensor 6 Alternate position of case drain port 11037153 | BC00000043en-US1103 | 113 © Danfoss | December 2016...
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Page 114: Cartridge Flange Design - Options T* D* And P* D* (Two-Position Control, Pcor, Electric Bpd)
H1 Bent Axis Variable Displacement Motors, Size 060/080/110/160/210/250 Dimensions Cartridge flange design – options T* D* and P* D* (two-position control, PCOR, electric BPD) Axial ports P006 054 Radial ports P006 055 11037153 | BC00000043en-US1103 114 | © Danfoss | December 2016... - Page 115 116. Legend: 1 Loop flushing relief valve 4 Minimum angle stop adjustment 2 Loop flushing shuttle spool 5 Connector: DT04-2P 3 Speed sensor 6 Alternate position of case drain port 11037153 | BC00000043en-US1103 | 115 © Danfoss | December 2016...
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Page 116: Cartridge Flange Design Ports Per Iso 11 926-1
Cartridge flange design – option M* (proportional control) on page 112 • Cartridge flange design – options T* D* and P* D* (two-position control, PCOR, electric BPD) on page 114 11037153 | BC00000043en-US1103 116 | © Danfoss | December 2016... -
Page 117: Cartridge Mounting Flange Design
502206 Material Nr. O-Ring is not part of the shipment. Motor installations will vary by application. It is the customer’s responsibility to evaluate each application for proper mounting and sealing. 11037153 | BC00000043en-US1103 | 117 © Danfoss | December 2016... - Page 118 Spline per DIN 5480, side fit. Shaft options overview for frame sizes 060 and 080 Size Shaft option AN/AS BN/BS CN/CS GN/GS HN/HS JN/JS — — — = available option; — = not available option 11037153 | BC00000043en-US1103 118 | © Danfoss | December 2016...
- Page 119 Spline per DIN 5480, side fit. Shaft options overview for frame sizes 110 and 160 Size Shaft option DN/DS EN/ES FN/FS JN/JS KN/KS LN/LS — — — = available option; — = not available option 11037153 | BC00000043en-US1103 | 119 © Danfoss | December 2016...
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Page 120: H1B Cartridge Motors With Speed Sensor
Introduction date of H1B cartridge motor with speed sensor rotated by 25°: • Size 060 – May 15, 2011 • Size 080 – August 1, 2011 • Size 110 – June 1, 2011 • Size 160 – March 30, 2011 11037153 | BC00000043en-US1103 120 | © Danfoss | December 2016... -
Page 121: Dimensions - Controls On H1B Motors
164.7 [6.48] 170.6 [6.72] 175.0 [6.89] 183.8 [7.24] 128.0 [5.04] 127.4 [5.02] 141.8 [5.58] 169.2 [6.66] 128.1 [5.04] 134.0 [5.28] 138.4 [5.45] 147.1 [5.79] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 | 121 © Danfoss | December 2016... -
Page 122: Option D*Ma (Electric Proportional Control)
164.7 [6.48] 170.6 [6.72] 175.0 [6.89] 183.8 [7.24] 128.0 [5.03] 127.4 [5.02] 141.8 [5.58] 169.2 [6.66] 128.1 [5.04] 134.0 [5.28] 138.4 [5.45] 147.1 [5.79] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 122 | © Danfoss | December 2016... -
Page 123: Option D*M* (Electric Proportional Control)
128.1 [5.04] 134.0 [5.28] 138.4 [5.45] 147.1 [5.79] 134.4 [5.29] 133.9 [5.27] 148.3 [5.84] 175.7 [6.92] 59.8 [2.35] 65.7 [2.59] 70.1 [2.76] 78.8 [3.10] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 | 123 © Danfoss | December 2016... -
Page 124: Options M1Ca And M2Ca (Electric Proportional Control)
224.2 [8.83] 235.7 [9.28] 247.2 [9.73] 265.0 [10.43] 41.9 [1.65] 36.4 [1.43] 46.2 [1.82] 66.1 [2.60] 172.2 [6.78] 183.6 [7.23] 195.1 [7.68] 212.8 [8.38] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 124 | © Danfoss | December 2016... -
Page 125: Option K*Ka (Electric Proportional Control)
224.2 [8.83] 235.7 [9.28] 247.2 [9.73] 265.0 [10.43] 41.9 [1.65] 36.4 [1.43] 46.2 [1.82] 66.1 [2.60] 172.2 [6.78] 183.6 [7.23] 195.1 [7.68] 212.8 [8.38] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 | 125 © Danfoss | December 2016... -
Page 126: Options K1K1 And K2K2 (Electric Proportional Control With Pcor And Bpd)
172.2 [6.78] 183.6 [7.23] 195.1 [7.68] 212.8 [8.38] 80.6 [3.17] 75.0 [2.95] 84.9 [3.34] 104.7 [4.12] 144.5 [5.69] 156.0 [6.14] 167.5 [6.59] 185.1 [7.29] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 126 | © Danfoss | December 2016... -
Page 127: Options E1Aa And E2Aa (Electric Two-Position Control)
133.9 [5.27] 146.9 [5.78] 164.4 [6.47] 182.9 [7.20] 74.6 [2.94] 66.4 [2.61] 76.6 [3.02] 96.1 [3.78] 184.0 [7.24] 196.9 [7.75] 214.4 [8.44] 214.4 [8.44] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 | 127 © Danfoss | December 2016... -
Page 128: Options F1Ea And F2Ea (Electric Two-Position Control)
141.9 [5.59] 154.9 [6.10] 172.4 [6.79] 190.9 [7.52] 74.6 [2.94] 66.4 [2.61] 76.6 [3.02] 96.1 [3.78] 184.0 [7.24] 196.9 [7.75] 214.4 [8.44] 232.9 [9.17] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 128 | © Danfoss | December 2016... -
Page 129: Options T1Da, T2Da And P1Da, P2Da (Electric Two-Position Controls With Pcor And Electric Proportional Ppcor)
133.9 [5.27] 146.9 [5.78] 164.4 [6.47] 182.9 [7.20] 74.6 [2.94] 66.4 [2.61] 76.6 [3.02] 96.1 [3.78] 183.9 [6.71] 196.9 [7.75] 214.4 [8.44] 232.9 [9.17] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 | 129 © Danfoss | December 2016... -
Page 130: Options T1D1, T2D2 And P1D1, P2D2 (Electric Two-Position Controls With Pcor, Bpd And Electric Proportional Ppcor, Bpd)
83.9 [3.30] 94.1 [3.70] 113.6 [4.47] 144.4 [5.69] 157.3 [6.19] 174.9 [6.89] 193.3 [7.61] 55.6 [2.19] 47.3 [1.86] 57.6 [2.27] 77.0 [3.03] 133.9 [5.27] 146.9 [5.78] 164.4 [6.47] 182.9 [7.20] 11037153 | BC00000043en-US1103 130 | © Danfoss | December 2016... - Page 131 Size 060 Cartridge 160 Size 080 Cartridge 190 Size 110 Cartridge 200 Size 160 Cartridge 200 74.6 [2.94] 66.4 [2.61] 76.6 [3.02] 96.1 [3.78] 183.9 [6.71] 196.9 [7.75] 214.4 [8.44] 232.9 [9.17] 11037153 | BC00000043en-US1103 | 131 © Danfoss | December 2016...
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Page 132: Option Lhba (Hydraulic Proportional Control)
157.4 [6.20] 163.3 [6.43] 167.7 [6.60] 176.4 [6.94] 158.4 [6.24] 169.1 [6.66] 172.3 [6.78] 199.7 [7.86] 115.0 [4.53] 120.9 [4.76] 138.4 [4.93] 134.0 [5.28] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 132 | © Danfoss | December 2016... -
Page 133: Option Mhca (Hydraulic Proportional Control)
224.2 [8.83] 228.4 [8.99] 239.9 [9.44] 257.6 [10.14] 74.6 [2.94] 69.1 [2.72] 78.9 [3.11] 98.8 [3.89] 172.2 [6.78] 188.7 [7.43] 200.2 [7.88] 217.8 [8.57] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 | 133 © Danfoss | December 2016... -
Page 134: Option Dhma (Hydraulic Proportional Control)
157.4 [6.20] 163.3 [6.23] 167.7 [6.60] 176.4 [6.94] 158.4 [6.24] 169.1 [6.66] 216.0 [8.50] 199.7 [7.86] 115.0 [4.53] 120.9 [4.76] 125.3 [4.93] 133.99 [5.28] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 134 | © Danfoss | December 2016... -
Page 135: Option Dhmh (Hydraulic Proportional Control)
190.8 [7.51] 224.1 [8.82] 232.6 [9.16] 157.4 [6.20] 163.3 [6.23] 167.7 [6.60] 176.4 [6.94] 158.4 [6.24] 169.1 [6.66] 216.0 [8.50] 199.7 [7.86] 115.0 [4.53] 120.9 [4.76] 125.3 [4.93] 133.99 [5.28] 11037153 | BC00000043en-US1103 | 135 © Danfoss | December 2016... - Page 136 Cartridge 160 Cartridge 190 Cartridge 200 Cartridge 200 162.5 [6.40] 173.1 [6.81] 176.3 [6.94] 203.8 [8.02] 61.3 [2.41] 67.2 [2.65] 74.6 [2.94] 80.3 [3.16] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 136 | © Danfoss | December 2016...
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Page 137: Option Hehe (Hydraulic Two-Position Control)
184.8 [7.28] 197.8 [7.79] 215.3 [8.48] 233.8 [9.20] 68.0 [2.68] 59.8 [2.35] 70.0 [2.76] 89.5 [3.52] 163.3 [6.43] 176.3 [6.94] 193.8 [7.63] 212.3 [8.36] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 | 137 © Danfoss | December 2016... -
Page 138: Option Hfhf (Hydraulic Two-Position Control)
185.5 [7.30] 198.4 [7.81] 216.0 [8.50] 234.4 [9.23] 68.0 [2.68] 59.8 [2.35] 70.0 [2.76] 89.5 [3.52] 163.3 [6.43] 176.3 [6.94] 193.8 [7.63] 212.3 [8.36] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 138 | © Danfoss | December 2016... -
Page 139: Option Thha (Hydraulic Two-Position Control)
161.4 [6.35] 174.4 [6.87] 191.9 [7.56] 210.4 [8.28] 74.6 [2.94] 66.4 [2.61] 76.6 [3.02] 96.1 [3.78] 184.0 [7.24] 196.9 [7.75] 214.4 [8.44] 232.9 [9.17] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 | 139 © Danfoss | December 2016... -
Page 140: Option Thhb (Hydraulic Two-Position Control)
242.5 [9.55] 97.8 [3.85] 89.6 [3.53] 99.8 [3.93] 119.3 [4.70] EA, EC 171.9 [6.77] 184.9 [7.28] 202.4 [7.97] 210.4 [8.28] EB, ED 61.3 [2.41] 53.1 [2.09] 63.3 [2.49] 82.8 [3.26] 11037153 | BC00000043en-US1103 140 | © Danfoss | December 2016... - Page 141 Size 110 Cartridge 200 Size 160 Cartridge 200 161.4 [6.35 174.4 [6.87] 191.9 [7.56] 210.4 [8.28] 74.6 [2.94] 66.4 [2.61] 76.6 [3.02] 96.1 [3.78] 184.0 [7.24] 196.9 [7.75] 214.4 [8.44] 232.9 [9.17] 11037153 | BC00000043en-US1103 | 141 © Danfoss | December 2016...
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Page 142: Option Tada (Hydraulic Two-Position Control)
193.6 [7.62] 206.6 [8.13] 224.1 [8.82] 242.5 [9.55] 74.6 [2.94] 66.4 [3.61] 76.6 [3.02] 96.1 [3.78] 183.9 [7.24] 196.9 [7.75] 214.4 [8.44] 232.9 [9.17] Size 210 and 250 are not available. 11037153 | BC00000043en-US1103 142 | © Danfoss | December 2016... -
Page 143: Option Tad1 And Tad2 (Hydraulic Two-Position Control)
83.9 [3.30] 94.1 [3.70] 113.6 [4.47] 144.4 [5.69] 157.3 [6.19] 174.9 [6.89] 193.3 [7.61] 74.6 [2.94] 66.4 [3.61] 76.6 [3.02] 96.1 [3.78] 183.9 [7.24] 196.9 [7.75] 214.4 [8.44] 232.9 [9.17] 11037153 | BC00000043en-US1103 | 143 © Danfoss | December 2016... - Page 144 Phone: +86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without changes being necessary in specifications already agreed.
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