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Habasit Italiana S.p.A. - Via A. Meucci 8 Zona Industriale - I - 31029 Vittorio Veneto This document is the property of HABASIT ITALIANA and, therefore, must not be passed on to persons or Bodies outside the sphere of the Company unless previously authorized by the Technical Department for Industrial and Quality Systems.
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CAREFULLY READ THIS MANUAL AND CAREFULLY FOLLOW THE INSTRUCTIONS IT CONTAINS IN ORDER TO ENSURE THE MACHINE IS USED SAFELY AND CORRECTLY. ALL OPERATORS AND/OR MAINTENANCE PERSONS MUST KNOW THIS MANUAL TO ENABLE THEM TO WORK SAFELY ON THE MACHINE. Hot Press type PM-1056/160...
Section. B.4.5 Optional accessories for both fixed and mobile use ..........B-9 SECTION B.5 ORDERING ACCESSORIES/SPARE PARTS ..........B-10 SECTION C - INSTALLATION................... C-1 SECTION C.1 PREPARATION OF WORK SITE ..............C-2 SECTION C.2 PACKING AND HANDLING................C-3 Hot Press type PM-1056/160...
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SECTION D.2 GUARDS INSTALLED ..................D-3 SECTION D.3 PRESS PARTS IDENTIFICATION ..............D-5 Section. D.3.1 View of PM-1056/160.....................D-5 Section. D.3.2 Main elements of the PM-1056/160 ...............D-6 Section. D.3.3 Compressed air connections .................D-7 SECTION D.4 MACHINE CONFIGURATION ................D-8 Section. D.4.1 Fixed operation use....................D-8 Section.
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............ I-10 SPARE PARTS FOR COMPRESSED AIR CONNECTION SECTION I.6 SPARE PARTS FOR ELECTRICAL, WATER AND COMPRESSED AIR CONNECTIONS I-11 SECTION J - ANNEXED COMMERCIAL DOCUMENTS............J-1 SECTION J.1 WATER CIRCULATION PUMP................J-2 SECTION J.2 PORTABLE COMPRESSOR ..................J-3 Hot Press type PM-1056/160...
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COMBINATIONS 13 - C (PMC-XX) (PMR-XX – PMC-XX )......B-9 ABLE ONTROL UNIT OPTIONS COMBINATIONS 14 - O )........... B-9 ABLE PTIONAL ACCESSORIES FOR BOTH FIXED AND MOBILE USE 15 - S ......................C-8 ABLE TORAGE CONDITIONS Hot Press type PM-1056/160...
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24 - S ..I-11 ABLE PARE PARTS FOR ELECTRICAL WATER AND AIR CONNECTIONS USED IN FIXED OPERATION 25 - S ..I-12 ABLE PARE PARTS FOR ELECTRICAL WATER AND AIR CONNECTIONS USED IN MOBILE OPERATION Hot Press type PM-1056/160...
Habasit Italiana S.p.A. Use Manual Vittorio Veneto 31029 (TV) Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: A.T. Page A-1 Edition: 09/2004 Replaces: SECTION A - REGULATIONS AND GENERAL WARNING NOTES Hot Press type PM-1056/160...
Note of particular interest for the safety of the people running and maintaining the machine. WARNING Note of particular interest concerning the safety of the machine. NOTE A request for the reader’s attention referred to the subsequent paragraph. Hot Press type PM-1056/160...
The manual is divided up into sections. Each section deals with a specific subject in which every aspect of safety is considered and clearly highlighted in the text. Hot Press type PM-1056/160...
SECTION A.3 USE CRITERIA HABASIT requests the Customer to fully read this manual on delivery of the machine it accompanies, and always before attempting any action on the machine. This manual is arranged to supply all the instructions, indications and warnings the user may need in order to know the machine, understand its operating principles, and to be adequately informed to ensure safe use.
This manual’s instructions must be observed or the guarantee cover will be lost. IMPORTANT HABASIT CANNOT BE HELD RESPONSIBLE FOR ANY DAMAGE CAUSED BY IMPROPER, INCORRECT AND UNREASONABLE USE OF THE MACHINE. Hot Press type PM-1056/160...
The signs affixed to the machine are shown below; the following signs may be located on the machine; such signs enable staff operating or working on the machine to know about and so prevent the dangers and risks of not observing the principal safety rules. Hot Press type PM-1056/160...
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Obligation to use protective shoes Use of protective shoes by the operator as the risk of slipping, perforation or crushing of feet is implicit. Maximum usable pressure warning Indication of maximum pressure that can be applied to the presser cushion Hot Press type PM-1056/160...
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PROTECTION DEVICE A circuit used to control the working of the machine and CONTROL CIRCUIT protect the power circuits. CONTROL DEVICE A device inserted into a control circuit and used to control the Hot Press type PM-1056/160...
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Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 REGULATIONS AND GENERAL WARNING NOTES Author: A.T. Page A-9 Edition: 09/2004 Replaces: TERM DEFINITION ABBREV. working of the machine (e.g. position sensors, manual control switches, relays and electromagnetic valves). Hot Press type PM-1056/160...
Do not modify the machine or its parts; otherwise, the Manufacturer shall not hold itself responsible for damage to persons and things. Request any modifications/customizing directly from the Manufacturer Hot Press type PM-1056/160...
Ensure during equipping and maintenance operations that the stages in the chapters of the manual are scrupulously adhered to and have these operations carried out only by suitably prepared and qualified persons. Hot Press type PM-1056/160...
SPECIALIZED SUPERVISOR An expert, specialized technician provided by the Manufacturer to carry out complex operations in particular situations, installation, first start-up, instruction of the Customer's personnel, as well as overhauls of and modifications to the machine. Hot Press type PM-1056/160...
EU Directive N° 89/656 and N° 89/686 concerning the use of personal protection devices. Section. A.9.4 OMMUNITY DIRECTIVES ON THE PROTECTION OF THE ENVIRONMENT EU Directives N° 75/442 on the disposal of waste. EU Directives N° 78/319 on the disposal of toxical and harmful waste. Hot Press type PM-1056/160...
SECTION B.1 PURPOSE OF THE MACHINE The hot press PM-1056/160 has been specifically developed for hot joining of HABASIT of drive and conveyor parts using the Thermofix and Flexproof process. The Thermofix process includes all the flat belts and other Habasit conveyor belts with right-...
09/2004 Replaces: SECTION B.2 PRESS IDENTIFICATION DATA A plate fitted to the structure of the machine indicates the machine’s identification data. These data are shown in the following figure. 1 - M IGURE ACHINE IDENTIFICATION PLATE Hot Press type PM-1056/160...
Rapid connector of ¼” 7 - W ABLE ATER CHARACTERISTICS Fluid characteristics Demineralized water Capacity 5 m³/h (*) Working temperature From 10 ° to 35° Min. supply diameter Rapid connector of ¼” (*) mobile pump capacity Hot Press type PM-1056/160...
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Maximum heating plate temperature +/- 2° C/3.6° F deviation from nominal value Mean heating time at 180° C 15 min. (230V~) 20 min. (400V~) Cooling time from 180° C to 80° C (with 3 min. room temperature water) Hot Press type PM-1056/160...
PMR-XX utilizzata) 691060 PMC-06 1x230V For the selection of regulating unit PMR-XX and control unit PMC-XX see Section. B.4.3 Regulating unit options. For the selection of control unit PMC-XX see Section. B.4.4 Control unit options Hot Press type PM-1056/160...
MOBILE MINI COMPRESSOR The control unit may vary according to the electrical tension available 691017 MOBILE MINI COMPRESSOR PM-4/7 230V 691018 MOBILE MINI COMPRESSOR 120V For selection of the regulating unit PMR-XX see Section. B.4.3 Regulating unit options. Hot Press type PM-1056/160...
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The following are indications of the combinations of possible use between joining presses and PMR-XX regulating units. 12 - R (PMR-XX) (P ABLE EGULATING UNIT OPTIONS RESS COMBINATIONS PM-305 PM-306 PM-606 PM-806 PM-806/160 PM-1056 PM-1056/160 PM-1306 PM-1306/160 PM-1606 PM-2006 PM-804 PM-1604 PM-2404 PM-3204 PM-3604 PM-4204 Hot Press type PM-1056/160...
Pair of gloves N-29090 Thermometer N-28714 or N-28715 Sizing press film roll with matt silicone layer N-28638 Sizing press film roll with structured silicone layer N-28637 Various sizing films, ask our specialists Molleton type felt coil N-28665 Hot Press type PM-1056/160...
Habasit Italiana S.p.A. Via A. Meucci 8 Zona Industriale I - 31029 Vittorio Veneto Tel.: 0039. (0) 438.9113 Fax: 0039.438.200545 The parts marked P and N are available at the parent company of Habasit Reinach, Switzerland. Hot Press type PM-1056/160...
Make sure that there is a properly stocked first aid box on site nearby. ATTENTION The main switch M.S. of the electrical panel must be in its «OFF» position when the machine is being connected up. Hot Press type PM-1056/160...
The user must observe the waste disposal legislation in the country of installation when disposing of the packaging. ATTENTION ALL HANDLING OPERATIONS OF THE PRESS MUST BE PERFORMED SLOWLY WITHOUT ANY SUDDEN MOVEMENTS, TO AVOID DAMAGING PERSONS AND THINGS. Hot Press type PM-1056/160...
ATTENTION ALL OPERATIONS MUST BE PERFORMED BY PROPERLY TRAINED AND EXPERT PERSONNEL. ATTENTION ALL HANDLING OPERATIONS OF THE PRESS MUST BE PERFORMED SLOWLY WITHOUT ANY SUDDEN MOVEMENTS, TO AVOID DAMAGING PERSONS AND THINGS. Hot Press type PM-1056/160...
Carry out a visual check on the press’ appearance and on any accompanying equipment to see if there are signs of damage or breakage that may have occurred in transit. If such damage and/or failures are noted, contact HABASIT immediately. We advise you to also produce photographic evidence of the damage.
If present carry out the necessary connections between the regulating unit PMR-XX and the control unit PMC-XX. Connect the regulating unit PMR-XX to the mains electrical supply (see manual PMR-XX) NOTE The use of the regulating unit is necessary both for fixed operation and for mobile operation. Hot Press type PM-1056/160...
SECTION C.4 DISASSEMBLY OF THE MACHINE Machine dismantling operations must be performed by: Technicians of HABASIT Assistance Service. Technicians authorized by HABASIT, with experience of: Machine assembly/disassembly Assembly/disassembly of the electrical, pneumatic and hydraulic plant, consulting the corresponding diagrams. ATTENTION...
Apply PROTECTIVE SILICONE OIL to UN-painted or UN-treated parts. Cover the machine with a sheet to protect it from dust. Before being oiled or grease for good preservation, some parts can, if necessary, be cleaned with a specific, rustproofing detergent. Hot Press type PM-1056/160...
Laws/Regulations on disposal of individual waste in force in the country where the machine is installed. IN ANY EVENT, NO COMPONENT OF THE MACHINE MUST BE LEFT IN THE ENVIRONMENT. CONTACT AN AUTHORIZED COMPANY TO CARRY OUT THIS TYPE OF OPERATION. Hot Press type PM-1056/160...
IT IS ABSOLUTELY FORBIDDEN TO REMOVE THE PROTECTIVE DEVICES INSTALLED ON THE MACHINE. ATTENTION CARRYING OUT CLEANING AND MAINTENANCE JOBS WHILE THE SYSTEMS ARE LIVE OR UNDER PRESSURE IS ABSOLUTELY FORBIDDEN. ATTENTION DO NOT REMOVE THE GUARDS WHICH REQUIRE TOOLS FOR THEIR REMOVAL. Hot Press type PM-1056/160...
The press has a sheet steel guard with holes to prevent the operator coming into contact with hot parts. ATTENTION READ THE ACCIDENT PREVENTION SIGNS (APS) ON THE MACHINE WITH CARE, DO NOT COVER THEM FOR ANY REASON AND REPLACE THEM IMMEDIATELY IF THEY GET DAMAGED Hot Press type PM-1056/160...
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Habasit Italiana S.p.A. Use Manual Vittorio Veneto 31029 (TV) Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 OPERATION Author: A.T. Page D-4 Edition: 09/2004 Replaces: 2 - P IGURE OSITION OF SIGNS ON THE PRESS Hot Press type PM-1056/160...
2) Air connection point for pressure cushion. 3) Eye bolt (for hoisting). 4) Fastening rod. 5) Water fitting. 6) Lower part of the press. 7) Heating plate. 8) Steel heat stabilizers with locking device. 3 - V PM 1056/160 IGURE IEW OF Hot Press type PM-1056/160...
AIN ELEMENTS OF THE 1) Upper part of the press. 2) Fastening rod. 3) Lower part of the press. 4) Heating plate. 5) Heat stabilizers with locking device. 4 - M PM 1056/160 IGURE AIN ELEMENTS OF THE Hot Press type PM-1056/160...
Habasit Italiana S.p.A. Use Manual Vittorio Veneto 31029 (TV) Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 OPERATION Author: A.T. Page D-7 Edition: 09/2004 Replaces: Section. D.3.3 OMPRESSED AIR CONNECTIONS 5 - C IGURE OMPRESSED AIR CONNECTIONS Hot Press type PM-1056/160...
MACHINE CONFIGURATION The following are the possible configurations for fixed operation and variable operation. Section. D.4.1 IXED OPERATION USE Fixed operation use with PMR-06 and PMC-04 6 - F PMR-06 PMC-04 IGURE IXED OPERATION USE WITH Hot Press type PM-1056/160...
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Vittorio Veneto 31029 (TV) Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 OPERATION Author: A.T. Page D-9 Edition: 09/2004 Replaces: Fixed operation use with PMR-06 and PMC-06 7 - F PMR-06 PMC-06 IGURE IXED OPERATION USE WITH Hot Press type PM-1056/160...
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Vittorio Veneto 31029 (TV) Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 OPERATION Author: A.T. Page D-10 Edition: 09/2004 Replaces: Section. D.4.2 OBILE OPERATION USE Mobile operation use with PMR-06 8 - M PMR-06 IGURE OBILE OPERATION USE WITH Hot Press type PM-1056/160...
(1). When opening out the rods make sure you do not bring them down heavily on the floor or supporting surface Position the belt as required on the steel heat stabilizer (8) and fasten it, making sure it is flat. Hot Press type PM-1056/160...
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80° C to reduce the heating time required for the next work cycle. Open the hot press and carefully take the belt out and allow it to cool at room temperature. ATTENTION When you take the belt out, the press's parts are hot. Use suitable protective GLOVES. Hot Press type PM-1056/160...
Open the hot press and carefully take the belt out and allow it to cool at room temperature. ATTENTION When you take the belt out, the press’s parts are hot. Use suitable protective GLOVES. Remove water from the cooling circuit with jets of compressed air, ensuring it is completely emptied. Hot Press type PM-1056/160...
Our experts will be available for you to consult on the use of the press. If you have any technical queries regarding the working and the status of the welding device, contact the manufacturer at the address indicated in this manual. Hot Press type PM-1056/160...
If a fault develops in the control/regulatory electronic unit, in the first place the automatic switches in the regulating unit should be checked. Electrical faults The automatic switches control output and are accessible from the outside. Supplementary automatic switches to control command current are located inside the regulating equipment. Hot Press type PM-1056/160...
IT IS ESSENTIAL TO CARRY OUT PREVENTIVE MAINTENANCE OF THE PRESS TO PROTECT THE RELIABILITY OVER TIME OF ITS COMPONENTS AND PARTICULARLY ITS MOVING PARTS. HARMFUL AGENTS SUCH AS DUST, ENCRUSTATION AND LIQUID SEDIMENTS CAN DAMAGE THE MACHINE'S COMPONENTS. Hot Press type PM-1056/160...
THE MACHINE. CARRYING OUT CLEANING AND MAINTENANCE JOBS WHILE THE SYSTEMS ARE LIVE OR UNDER PRESSURE IS ABSOLUTELY FORBIDDEN. DO NOT REMOVE THE GUARDS WHICH REQUIRE TOOLS FOR THEIR REMOVAL. DO NOT WEAR CLOTHES WITH WIDE SLEEVES. Hot Press type PM-1056/160...
BEFORE ATTEMPTING ANY MAINTENANCE OPERATION ON THE LINE MAKE SURE THAT THE SYSTEMS (ELECTRICAL, PNEUMATIC AND HYDRAULIC) ARE DISCONNECTED FROM THE ENERGY SUPPLY SOURCES, THAT THE PNEUMATIC AND HYDRAULIC SYSTEMS ARE SUITABLY DEPRESSURISED AND THAT THERE ARE NO RESIDUES OF POTENTIAL ENERGY ON MOVING PARTS. Hot Press type PM-1056/160...
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180° C +/- 2° C (max. measuring precision +/- 1°C). If the temperature is not yet within the set range it will be necessary to adjust the temperature offset in the PMR-XX unit. (see its own manual) Hot Press type PM-1056/160...
FOR ANY MAINTENANCE WORK THAT DOES NOT COME WITHIN THE CATEGORY OF ORDINARY MAINTENANCE WORK, CONTACT THE TECHNICAL ASSISTANCE OFFICE OF HABASIT. Habasit Italiana S.p.A. Via A. Meucci 8 Zona Industriale I - 31029 Vittorio Veneto Tel.: 0039. (0) 438.9113 Fax: 0039. (0) 438.200545 Hot Press type PM-1056/160...
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Habasit Italiana S.p.A. Use Manual Vittorio Veneto 31029 (TV) Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 GLOSSARY Author: A.T. Page G-1 Edition: 09/2004 Replaces: SECTION G - ELECTRICAL, WATER AND COMPRESSED AIR SYSTEM Hot Press type PM-1056/160...
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Use Manual Vittorio Veneto 31029 (TV) Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 GLOSSARY Author: A.T. Page G-2 Edition: 09/2004 Replaces: SECTION G.1 ELECTRICAL, WATER AND COMPRESSED AIR SYSTEM 9 - P LAYOUT PM-1056/160 IGURE RESS WIRING Hot Press type PM-1056/160...
Refers to upper belt support A bar that exerts pressure on the belt being worked on, to keep Presser it in place. Cushion (or AIRBAG) Expandable airbag that exerts pressure on the presser Molletton Fabric used during joining Hot Press type PM-1056/160...
Habasit Italiana S.p.A. Use Manual Vittorio Veneto 31029 (TV) Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 SPARE PARTS Author: A.T. Page I-1 Edition: 09/2004 Replaces: SECTION I - SPARE PARTS Hot Press type PM-1056/160...
Habasit Italiana S.p.A. Use Manual Vittorio Veneto 31029 (TV) Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 SPARE PARTS Author: A.T. Page I-2 Edition: 09/2004 Replaces: SECTION I.1 INTERNAL SPARE PARTS 10 - I IGURE NTERNAL SPARE PARTS Hot Press type PM-1056/160...
Use Manual Vittorio Veneto 31029 (TV) Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 SPARE PARTS Author: A.T. Page I-4 Edition: 09/2004 Replaces: SECTION I.2 PRESSER CUSHION SPARE PARTS 11 - P IGURE RESSER CUSHION SPARE PARTS Hot Press type PM-1056/160...
Habasit Italiana S.p.A. Use Manual Vittorio Veneto 31029 (TV) Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 SPARE PARTS Author: A.T. Page I-6 Edition: 09/2004 Replaces: SECTION I.3 EXTERNAL SPARE PARTS 12 - E IGURE XTERNAL SPARE PARTS Hot Press type PM-1056/160...
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IN010126 CHH SCREW UNI 5931-M8x35 GALVANIZED N° IN010020 CHH SCREW UNI 5931-M6x20 GALVANIZED N° IN020951 QCK-1/8-PK-4-B through connector cod.9425 N° IN040201 CABLE CLAMP art. 1300.13.06.35 ELEKTROZUBEHÖR N° IN020953 MALE COUPLING 11 MINI 1/8“ COD. 0102011 N° Hot Press type PM-1056/160...
Vittorio Veneto 31029 (TV) Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 SPARE PARTS Author: A.T. Page I-8 Edition: 09/2004 Replaces: SECTION I.4 BELT LOCKING SYSTEM SPARE PARTS 13 - B IGURE ELT LOCKING SYSTEM SPARE PARTS Hot Press type PM-1056/160...
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Edition: 09/2004 Replaces: 22 - B ID001320) ABLE ELT LOCKING SYSTEM SPARE PARTS CODE Pos. Code Description M.U. Qty. ID001998 SHEET STEEL SURFACE PM-1056/160 N° ID002103 UPPER PRESSER N° ID001319 SPACER N° ID001999 LOWER PRESSER N° ID002101 SMALL JOINING SHEET N°...
SAFETY VALVE F. ¼” CALIBRATED AT 3 bars AND IN020406 PUNCHED code 1.441 IN020950 DIVIDER AD “X” F.F.F.F. ¼” code 150.4 IN020656 CORE COUPLING 12 mini ¼” code 0102012 IN020412 COLLAR WITH TWO EARS COL-PI 11x13 Hot Press type PM-1056/160...
Habasit Italiana S.p.A. Use Manual Vittorio Veneto 31029 (TV) Tel.: ++39(0)438.9113 Hot Press PM-1056/160 Fax. ++39(0)438.200545 ANNEXED COMMERCIAL DOCUMENTS Author: S.D.T. Page J-3 Edition: 01/2002 Replaces: SECTION J.2 PORTABLE COMPRESSOR Hot Press type PM-1056/160...
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Replaces: Product liability, application considerations If the proper selection and application of Habasit products are not recommended by an authorized Habasit sales specialist, the selection and application of Habasit products, including the related area of product safety, are the responsibility of the customer.
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