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Tuchel Profi Gigant Operating Manual

Sweeping machine
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Operating Manual
Profi Gigant
- Sweeping Machine

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Summary of Contents for Tuchel Profi Gigant

  • Page 1 Operating Manual Profi Gigant - Sweeping Machine...
  • Page 3 We wish you optimum results with your Proi Gigant sweeping machine. Tuchel Maschinenbau GmbH This operating manual is current as of January 2012 Our continuous efforts towards an improvement of the Proi Gigant sweeping N O T E machine may lead to changes in detail.
  • Page 4 Preface...

  • Page 5: Table Of Contents

    Table of contents Table of contents 1 General ........7 3 Gigant sweeping machine ..17 1.1 Purpose ............7 3.1 Description of the product and accessories ..........17 1.2 Product speciications ......7 3.2 Storage ............19 1.2.1 General ..............7 3.3 Attachment ..........
  • Page 6 Table of contents...

  • Page 7: General

    1.2.1 General This operating manual applies to the Gigant sweeping machine series. 1.2.2 Manufacturing address Tuchel Maschinenbau GmbH Holsterfeld 15 48499 Salzbergen Telephone 0 59 71 / 96 75 - 0 Fax 0 59 71 / 96 75 - 30 E-mail: info@tuchel.com...

  • Page 8: Labelling

    General 1.2.3 Labelling This information is found on the type label. Enter the data of your Gigant sweeping N O T E machine here to have the details ready at all times. Model Serial no. Year of construction / order no. Modell / TYP Max.

  • Page 9: Energy Consumption

    General 1.2.6 Energy consumption Type of drive: hydraulic Type of oil: hydraulic oil according to SA = single acting ISO VG 46 DIN 51524 control circuit (e.g., Vitam GF 46 by Aral) DA = double acting Maximum operating pressure control circuit at continuous load: 175 bar •...

  • Page 10: Technical Data Sheet

    General 1.2.8 Technical data sheet Receptacle Aufnahme 2822 1819 Proi - Gigant technical data Unit Operating width / A = total width 2600/2860 2900/3250 3200/3550 3500/3850 B = Operating width if positioned at an angle of 20° mm 2360 2630 2900 3170 Weight of basic machine 1200 1250 1300...

  • Page 11: Safety

    Safety 2 Safety This operating manual contains fundamental instructions that must be observed during the attachment, operation and maintenance. Thus, the personnel must read this operating manual under all circumstances before operation and commissioning. The personnel must always have access to the manual.

  • Page 12: Dangers In The Case Of Non-Observance Of The Safety Notices

    Safety Dangers in the case of non-observance of the safety notices The non-observance of the safety notes results in hazards to both persons as well as to the environment and the machine. Non-observance of the safety notices results in the loss of any claims for damage whatsoever. In detail, non-observance, for example, leads to the following hazards: •...
  • Page 13 Safety Hydraulic equipment • Connect the hydraulic hoses only in the pressure-free state of the vehicle hydraulics. • Liquids (hydraulic oil) escaping under high pressure penetrate the skin and cause severe injuries. In case of injuries, see a doctor immediately. Danger of infection! •...
  • Page 14 Safety • The driving speed must be adapted to suit the respective road and trafic conditions. Avoid sudden turns during uphill and downhill driving and when driving parallel to a slope. • Pay attention to the inluence of the attached Gigant sweeping machine on driving behaviour and steering and braking ability.

  • Page 15: Safety Notes For Carrying Out Service, Inspection And Installation Work

    Safety Safety notes for carrying out service, inspection and installation work The operator must ensure that all service, inspection and assembly work is carried out by authorised and qualiied personnel that has suficiently informed itself through detailed study of the operating manual. Work on the machine must, in principle, only be performed while at a standstill.

  • Page 16: Warning Images On The Machine According To Iso 11684

    Safety Warning images on the machine according to ISO 11684 Read the operating manual and adhere to the safety notices before start-up. Article no: 00.KC.00100 Never reach into the squashing hazard area as long as parts may move. Article no: 00.KC.00101 Do not touch any moving machine parts.

  • Page 17: Gigant Sweeping Machine

    Gigant sweeping machine Gigant sweeping machine Description of the product and accessories The Gigant sweeping machine is designed for both pick- up and open sweeping usage. The machine is converted to the open sweeping mode without deinstallation of the dirt collection vessel. The frame is made of a robust and torsion-free welded construction.
  • Page 18 Gigant sweeping machine Accessories • Water spraying device • For dust suppression, with a 200 l water tank and a 12 V (24 V) dry-running pump. • For dust suppression, with 2 x 200 l water tanks and two 12 V (24 V) dry-running pumps. •...

  • Page 19: Storage

    Gigant sweeping machine Storage Chapter 3.5 Deinstallation must be N O T E accomplished before this chapter. Park sweeping machine on a irm and level surface in a dry, clean place. Hydraulic cylinder Hydraulikzylinder Accident hazard! Ensure the Gigant (emptying) (Entleerung) closed ATTENTION...

  • Page 20: Attachment

    Gigant sweeping machine Accident hazard! Hydraulic hoses and the electrical line are a tripping hazard on the ground. Place them on top of the Gigant sweeping machine. Close the hydraulic connector with the dust cap. • If necessary, clean the sweeping machine thoroughly. Dirt attracts humidity and leads to the formation of rust.

  • Page 21: Initial Attachment

    Gigant sweeping machine 3.3.1 Initial attachment During the initial attachment of the Gigant sweeping machine with water spraying device or illumination system, the cabinet is to be mounted at a suitable position in the carrier vehicle. • Connect cable (3) to the battery (---). •...

  • Page 22: 3-Point Linkage

    Gigant sweeping machine 3.3.3 3-point linkage The safety instructions from Chapter 3.3 apply. Only perform work on the sweeping machine with the engine switched off and the hydraulics de- pressurised. Pull the ignition key and secure the carrier vehicle against unintended start-up and movement.

  • Page 23: Operation

    Gigant sweeping machine Operation First read this chapter and 3.3, then attach the Gigant sweeping machine. Hydraulic cylinder Hydraulikzylinder 3.4.1 Transport trips (emptying) (Entleerung) closed Observe the safety instructions from Chapter 3.3. open open closed Make transport trips only with empty dirt Side broom N O T E collection vessel.

  • Page 24: Side Broom Adjustment / Readjustment

    Gigant sweeping machine Swing the side broom into the operating position • Pull the lever (6) out of the catch (7), then swing the side broom from B to A (proceed as described in the adjacent depiction). Take the side broom's net weight into account. •...

  • Page 25: Rpm Adjustment

    Gigant sweeping machine Adjust operating width • Loosen screw connection (6) and adjust the side broom in the area of the longhole. • Adjust the screw connection (7) of the stopper. The side broom changes the width (5). Setting the side broom - support point •...

  • Page 26: Emptying The Dirt Collection Vessel

    Gigant sweeping machine 3.4.5 Emptying the dirt collection vessel The safety instructions from Chapter 3.3 apply. The dirt collection vessel is opened via two hydraulic cylinders. The tap for must be open for emptying. • A high-level illing lap is loat-mounted in the dirt collection vessel.

  • Page 27: Side Adjustment For Open Sweeping Usage

    (1) is secured by means of the locking bolt (3). If the locking bolt has to be replaced, only ATTENTION use original spare parts offered by Tuchel Maschinenbau GmbH. Hydraulic side adjustment The sideways setting is handled by means of both of the hydraulic cylinders between the swivel console and the sweeping machine frame.

  • Page 28: Readjustment Of The Sweeping Proile

    Gigant sweeping machine 3.4.8 Readjustment of the sweeping proile The safety instructions from Chapter 3.3 apply. When operating the Gigant sweeping N O T E machine, there should be a sweeping proile of a = 6 - 10 cm width (upon raising the sweeping machine, the width of the cleaned surface should be 6 - 10 cm).

  • Page 29: Deinstallation

    Gigant sweeping machine Deinstallation The safety instructions from Chapter 3.3 apply. Only perform work on the sweeping machine with the engine switched off and the hydraulics de- pressurised. Pull the ignition key and secure the carrier vehicle against unintended start-up and movement.

  • Page 30: Quick Change Receptacle

    Gigant sweeping machine 3.5.1 Quick change receptacle The safety instructions from Chapter 3.3 apply. • Initiate hydraulic locking (2) of the receptacle through actuation of the corresponding control lever in the carrier vehicle. • Initiate mechanical locking (2) of the receptacle by removing of the corresponding locking bolt.

  • Page 31: Service And Maintenance

    Service and maintenance Service and maintenance General Carry out maintenance, repair work and modiications on the Gigant sweeping machine only if the hydraulic drive is switched off and hydraulic connections are disconnected. Secure the carrier vehicle against unintended start-up and movement! Check the screws and nuts for tight it for the irst time after 5 operating hours, then regularly (approx.

  • Page 32: Replace Brush Rings

    Service and maintenance Replace brush rings Carry out maintenance, repair work and modiications on the Gigant sweeping machine only if the hydraulic drive is switched off and hydraulic connections are disconnected. Secure the carrier vehicle against unintended start-up, movement and sinking! Do not go beneath or work under a raised machine.
  • Page 33 Refer to the list of spare parts for the article N O T E number of the component; for the address, see the reverse side this manual or via e-mail at service@tuchel.com • The assembly of the brush shaft is carried out in the opposite order of the deinstallation.

  • Page 34: Replacing The Plate Broom

    Service and maintenance Replacing the plate broom Carry out modiications on the Gigant sweeping machine only if the hydraulic drive is switched off and hydraulic connections are disconnected. Secure the carrier vehicle against unintended start- up and movement! • Tilt the side broom upward (move from pos. A to pos. B) and click the lever (4) into place (5) (see Chapter 3.2.3).

  • Page 35: Water Spraying Device

    Service and maintenance Replacing the Vulkollan rail Carry out modiications on the sweeping machine only if the hydraulic drive is switched off. Secure the carrier vehicle against unintended start-up, movement and sinking! Replace Vulkollan rail only when the ATTENTION sweeping machine is attached and lifted. The dirt collection vessel must be empty and ATTENTION completely open.
  • Page 36 Service and maintenance Lubrication plan Grease the bearings weekly. Use grease N O T E according to DIN 51502 (e.g., Gresalit 2 by Westfalen). Grease weekly!

  • Page 37: Malfunctions; Causes And Rectiication

    Service and maintenance 4.7 Malfunctions; causes and rectiication Rectiication Malfunction Cause 1. Sweeping drum does • Hydraulic connections • Check connections not turn not correct • Pressure or volume low • Ask a qualiied workshop too low • Hydraulic motor defective • Ask a qualiied workshop •...

  • Page 38: Hydraulic Circuit Diagrams

    Service and maintenance Hydraulic circuit diagrams 4.8.1 Hydraulic circuit diagram Includes low control valve, hydraulic drainage and electro-hydraulic side adjustment Collector vessel Sammelbehälter Side broom Seitenkehrbesen 1.11 1.12 3/3.1 3.16 3.15 1.10 3.2/3.3 3.7/3.8/3.9 3.14 1.3/1.4/1.5 3.10 1.13/1.14/1.15 1.13/1.14/1.15 3.11 3.13 4.7/4.8/4.9 4.10...
  • Page 39 Service and maintenance Pos. Part no. Name Quantity 10005122 Drainage cylinder SBH 40000072 Hydraulic motor 40001410 High-pressure angular 40002188 Straight screw-in sleeve swivel-type screw itting 40003062 One-way restrictor, adjustable 1 40001381 Threaded restrictor 40001271 Straight screw-in sleeve 40001430 Return valve, unlockable 40003072 Straight intermediate itting 40001366...

  • Page 40: Hydraulic Circuit Diagram

    Service and maintenance 4.8.2 Hydraulic circuit diagram Includes low control valve, hydraulic drainage and hydraulic side adjustment Collector vessel Sammelbehälter Side broom Seitenkehrbesen 1.12 1.11 3/3.1 3.16 3.15 1.10 3.2/3.3 1.3/1.4/1.5 3.7/3.8/3.9 3.10 1.13/1.14/1.15 3.11 3.14 3.13 4.7/4.8/4.9 4.10 3.17 4.14 4/4.1 4.13...
  • Page 41 Service and maintenance Pos. Part no. Name Quantity 10005122 Drainage cylinder SBH 40000072 Hydraulic motor 40001410 High-pressure angular 40002188 Straight screw-in sleeve swivel-type screw itting 40003062 One-way restrictor, adjustable 1 40001381 Threaded restrictor 40001271 Straight screw-in sleeve 40001430 Return valve, unlockable 40003072 Straight intermediate itting 40001366...
  • Page 42 Notes: __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ Seite - 42...
  • Page 43 Notes: __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ Seite - 43...
  • Page 44 Notes: __________________________________________ __________________________________________ __________________________________________ Holsterfeld 15 • 48499 Salzbergen Tel. +49 (0) 5971 9675-0 • Fax 9675-30 Internet: http://www.tuchel.com __________________________________________ E-mail: service@tuchel.com __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ Seite - 44...

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