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Cattron CattronControl LRC-S1 User Manual

Remote control system operator control unit
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CattronControl™
LRC-S1
Operator Control Unit (OCU)
Remote Control System
User Manual
9M02-9124-A001-EN

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Summary of Contents for Cattron CattronControl LRC-S1

  • Page 1 CattronControl™ LRC-S1 Operator Control Unit (OCU) Remote Control System User Manual 9M02-9124-A001-EN...
  • Page 2 Cattron Holdings, Inc., or any of its affiliates or agents shall not be liable for incidental or consequential damages of any kind. All Cattron products are sold pursuant to the Terms and Conditions of Sale, a copy of which will be furnished upon request. When used as a tradename herein, Cattron means Cattron Holdings, Inc.

  • Page 3: Table Of Contents

    CattronControl™ LRC-S1 User Manual Contents Important Notes ............................. 4 Safety Instructions ............................5 Warnings and Cautions........................5 System Description ............................7 The Hand-Held Operator Control Unit (OCU) ..................7 Operation ..............................11 Prepare the Battery........................... 11 Selecting the TransKeys ........................11 Turning on the OCU..........................

  • Page 4: Important Notes

    • This manual is Confidential and Proprietary to Cattron – the entire document including any or all of the information contained therein is not to be reproduced, disclosed, or used in whole or in part for any purpose without prior written authorization of Cattron 9M02-9124-A001-EN Version 2.0...

  • Page 5: Safety Instructions

    FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT. WARNING LRC-S BATTERY CHARGING UNITS ARE DESIGNED ONLY FOR USE WITH CATTRON NICKEL METAL HYDRIDE (NI-MH) BATTERY PACKS. OTHER BATTERY PACKS MAY EXPLODE WHEN CHARGED WITH THIS DEVICE.
  • Page 6 USING UNAPPROVED COMPONENTS OR ACCESSORIES IN THE SYSTEMS SOLD BY CATTRON IS STRICTLY PROHIBITED. UNAPPROVED COMPONENTS ARE DEFINED AS ANY COMPONENT NOT INSPECTED AND SOLD BY CATTRON. THIS ALSO INCLUDES ANY COMPONENT MODIFIED FROM ITS INTENDED USE AND/OR ANY COMPONENT EXHIBITING OBSERVABLE DAMAGE OR DEFECT.

  • Page 7: System Description

    CattronControl™ LRC-S1 User Manual System Description The LRC-S Operator Control Unit (OCU) is part of a remote control system that can be made to serve a wide range of applications, from standard electric overhead traveling (EOT) cranes through highly customized cranes and machines.
  • Page 8 CattronControl™ LRC-S1 User Manual Figure 1: LRC-S Joystick OCU Figure 2: LRC S1 OCU Label Sheet 9M02-9124-A001-EN Version 2.0...
  • Page 9 CattronControl™ LRC-S1 User Manual Figure 3: LRC-S OCU Sample Membrane (Label Locations Circled in Red) Operational security advances to its maximum through the use of a removable TransKey which, when installed to the OCU, defines and enables the specific operating parameters, as illustrated in Figure Figure 4: Removable TransKey and Battery Pack 9M02-9124-A001-EN...
  • Page 10 CattronControl™ LRC-S1 User Manual Note: Do not swap the OCU and MCU TransKeys. The OCU (transmitter) TransKey is black. The MCU (receiver) TransKey is yellow. Swapping TransKeys results in OCU/MCU fault indications and the system will not operate. LRC-S OCUs are equipped with an internal antenna with a typical operating range in excess of 120 m (400 ft) uninterrupted line-of-sight.

  • Page 11: Operation

    CattronControl™ LRC-S1 User Manual Operation Prepare the Battery Fully charge the OCU rechargeable battery pack before using the remote control system for the first time. Note: Charging the battery pack can take up to three hours. Refer to Section 4.4 Section 4.5 for battery changing and charging instructions, respectively.

  • Page 12: Default Start Sequence

    CattronControl™ LRC-S1 User Manual WARNING BEFORE ATTEMPTING TO USE THE REMOTE CONTROL SYSTEM, VERIFY THE TARGET CRANE OR MACHINE YOU WISH TO OPERATE IS UNDER THE DIRECT COMMAND OF YOUR OCU. THIS IS ACCOMPLISHED BY OPERATING A NON-MOTION OCU FUNCTION SUCH AS A HORN OR LAMP AND OBSERVING THAT THE RESPECTIVE FUNCTION ON THE TARGETED CRANE OR MACHINE RESPONDS.

  • Page 13: Normal Operation

    Only Cattron battery packs should be used; if the battery type is not recognized, the STATUS LED flashes yellow. The STATUS LED also illuminates in a series of red blinking sequences to indicate a specific OCU fault, as...

  • Page 14: Charging The Battery

    Figure 6: Removing the Battery Pack 4.5 Charging the Battery WARNING LRC-S BATTERY CHARGING UNITS ARE DESIGNED ONLY FOR USE WITH CATTRON NICKEL METAL HYDRIDE (NI-MH) BATTERY PACKS. OTHER BATTERY PACKS MAY EXPLODE WHEN CHARGED WITH THIS DEVICE. FAILURE TO COMPLY WITH THE ABOVE WARNING MAY RESULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT.
  • Page 15 CattronControl™ LRC-S1 User Manual Referring to Figure 7, connect the Battery Charging Unit as follows: 1. Select the correct plug for your country of operation. 2. If necessary, shift the locking tab on the back of the charger in the indicated direction and remove the existing plug.

  • Page 16: Charging The Battery Pack

    Figure Figure 8: LRC-S Rechargeable Battery and Charging Port WARNING LRC-S BATTERY CHARGING UNITS ARE DESIGNED ONLY FOR USE WITH CATTRON NICKEL METAL HYDRIDE (NI-MH) BATTERY PACKS. OTHER BATTERY PACKS MAY EXPLODE WHEN CHARGED WITH THIS DEVICE. FAILURE TO COMPLY WITH THE ABOVE WARNING MAY RESULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT.

  • Page 17: Charging Status Indication Via Leds

    CattronControl™ LRC-S1 User Manual 4.5.3 Charging Status Indication via LEDs Indication Description Red ‘Power’ LED Steady illumination indicates the charger is ready for operation. LED illuminates (item 1, Figure immediately after the charger is connected to the power supply. Red ‘Charge’ LED Steady illumination indicates the battery pack is being charged.

  • Page 18: System Fault/Status Messages

    Return the OCU for repair 10 flashes Hardware Fault Change the transmitter board* Return the OCU for repair *Qualified personnel only If necessary, contact Cattron at www.cattron.com/contact for the replacement part number applicable to your system configuration. 9M02-9124-A001-EN Version 2.0...

  • Page 19: Maintenance Instructions

    Before use, visually inspect the OCU for cleanliness, physical damage and security of external parts (screws, battery pack, switches, etc.). Cattron emphasizes that regular visual inspections not only mean quickly locating a source of potential problems, but also may prevent serious problems from developing later.

  • Page 20: Technical Data

    CattronControl™ LRC-S1 User Manual Technical Data 7.1 Transmitter (OCU) Frequency bands Dependant on region: 433-434 MHz (Europe) 902-927 MHz (North America and other applicable countries) Transfer rate 4.8 - 20 kbps Transmission power 1-10 mW (within the allowable limits) Antenna Internal System addresses 24 Bit...

  • Page 21: Technical Support

    CattronControl™ LRC-S1 User Manual Technical Support For remote and communication control systems support, parts and repair, or technical support, visit us online at: www.cattron.com/contact. 9M02-9124-A001-EN Version 2.0...

  • Page 22: Appendix - Rf Channels

    CattronControl™ LRC-S1 User Manual Appendix – RF Channels The four LEDs indicating the RF Channel in use can be located on the membrane according to the image below: 433-434 MHz Frequency Band (Europe) Channel # Center Frequency (MHz) OCU LED 433.0775 433.1025 433.1275...
  • Page 23 CattronControl™ LRC-S1 User Manual Channel # Center Frequency (MHz) OCU LED 433.7025 433.7275 433.7525 433.7775 433.8025 433.8275 433.8525 433.8775 433.9025 433.9275 433.9525 433.9775 434.0025 434.0275 434.0525 434.0775 434.1025 434.1275 434.1525 434.1775 434.2025 434.2275 434.2525 434.2775 434.3025 434.3275 434.3525 434.3775 434.4025 434.4275 434.4525 434.4775...

  • Page 24: 902-927 Mhz Frequency Band (North America And Other Applicable Countries)

    CattronControl™ LRC-S1 User Manual Channel # Center Frequency (MHz) OCU LED 434.6525 434.6775 434.7025 434.7275 434.7525 434.7775 902-927 MHz Frequency Band (North America and other applicable countries) Operation mode: OM005, OM011, OM012 Cluster Channel # Freq. (MHz) OCU LED 903.00 904.20 905.40 906.60...
  • Page 25 CattronControl™ LRC-S1 User Manual Cluster Channel # Freq. (MHz) OCU LED 907.00 908.20 909.40 919.00 920.20 921.40 922.60 923.80 903.60 904.80 906.00 907.20 908.40 909.60 919.20 920.40 921.60 922.80 924.00 903.80 905.00 906.20 907.40 908.60 919.40 920.60 921.80 923.00 924.20 904.00 905.20 906.40...
  • Page 26 CattronControl™ LRC-S1 User Manual Cluster Channel # Freq. (MHz) OCU LED 922.00 923.20 924.40 Operation mode: OM005, OM011 Cluster Channel # Freq. (MHz) OCU LED 902.60 910.60 911.80 913.00 914.20 915.40 916.60 917.80 925.20 926.40 902.80 910.80 912.00 913.20 914.40 915.60 916.80 918.00...
  • Page 27 CattronControl™ LRC-S1 User Manual Cluster Channel # Freq. (MHz) OCU LED 910.00 911.20 912.40 913.60 914.80 916.00 917.20 924.60 925.80 927.00 910.20 911.40 912.60 913.80 915.00 916.20 917.40 924.80 926.00 927.20 910.40 911.60 912.80 914.00 915.20 916.40 917.60 925.00 926.20 927.40 Operation Mode: OM012 Cluster...
  • Page 28 CattronControl™ LRC-S1 User Manual Cluster Channel # Freq. (MHz) OCU LED 906.70 907.90 909.10 918.70 919.90 921.10 922.30 923.50 903.30 904.50 905.70 906.90 908.10 909.30 918.90 920.10 921.30 922.50 923.70 903.50 904.70 905.90 907.10 908.30 909.50 919.10 920.30 921.50 922.70 923.90 903.70 904.90...
  • Page 29 CattronControl™ LRC-S1 User Manual Cluster Channel # Freq. (MHz) OCU LED 920.50 921.70 922.90 924.10 903.90 905.10 906.30 907.50 908.70 919.50 920.70 921.90 923.10 924.30 904.10 905.30 906.50 907.70 908.90 918.50 919.70 920.90 922.10 923.30 924.50 902.70 910.70 911.90 913.10 914.30 915.50 916.70...
  • Page 30 CattronControl™ LRC-S1 User Manual Cluster Channel # Freq. (MHz) OCU LED 912.10 913.30 914.50 915.70 916.90 918.10 925.50 926.70 909.90 911.10 912.30 913.50 914.70 915.90 917.10 918.30 925.70 926.90 910.10 911.30 912.50 913.70 914.90 916.10 917.30 924.70 925.90 927.10 910.30 911.50 912.70 913.90...
  • Page 31 CattronControl™ LRC-S1 User Manual Cluster Channel # Freq. (MHz) OCU LED 927.30 910.50 911.70 912.90 914.10 915.30 916.50 917.70 925.10 926.30 927.50 9M02-9124-A001-EN Version 2.0...
  • Page 32 Cattron Wireless Automation and Control Solutions Support For remote and communication control systems support, parts and repair, or technical support, visit us online at: www.cattron.com/contact Cattron North America Inc., 655 N River Rd NW, Suite A, Warren, OH 44483 9M02-9124-A001-EN Version 2.0...

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