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TrynEx International, LLC, 531 Ajax Drive, Madison Heights, MI 48071‑2429 • www.snowexproducts.com
POWER PLOW™ Snowplow
77750, 77755, 77850, 77850‑1, 77850‑3
8100, 8611
Installation Instructions
CAUTION
Read this document before installing the
snowplow.
CAUTION
See your SnowEx
outlet/website for specific
®
vehicle application recommendations before
installation. The Power Match selection
system has specific vehicle and snowplow
requirements.
A DIVISION OF DOUGLAS DYNAMICS, LLC
July 15, 2020
Lit. No. 52238, Rev. 05
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Table of Contents
Related Manuals for Douglas Dynamics SnowEx Power Plow 8100
Summary of Contents for Douglas Dynamics SnowEx Power Plow 8100
- Page 1 Installation Instructions CAUTION Read this document before installing the snowplow. CAUTION See your SnowEx outlet/website for specific ® vehicle application recommendations before installation. The Power Match selection system has specific vehicle and snowplow requirements. A DIVISION OF DOUGLAS DYNAMICS, LLC...
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Page 2: Safety Definitions
SAFETY SAFETY DEFINITIONS WARNING/CAUTION AND INSTRUCTION LABELS WARNING Become familiar with and inform users about the Indicates a potentially hazardous situation warning/caution and instruction labels on the back of that, if not avoided, could result in death or the blade. serious personal injury. -
Page 3: Safety Precautions
SAFETY SAFETY PRECAUTIONS CAUTION Refer to the current Power Match Improper installation and operation could cause selection system for minimum vehicle personal injury and/or equipment and property damage. recommendations and ballast requirements. Read and understand labels and the Owner's Manual before installing, operating, or making adjustments. -
Page 4: Battery Safety
SAFETY FIRE AND EXPLOSION NOISE Airborne noise emission during use is below 70 dB(A) WARNING for the snowplow operator. Gasoline is highly flammable and gasoline vapor is explosive. Never smoke while VIBRATION working on vehicle. Keep all open flames away from gasoline tank and lines. Wipe up Operating snowplow vibration does not exceed any spilled gasoline immediately. - Page 5 INSTALLATION INSTRUCTIONS UNPACKING AND REMOVING SHIPPING A‑FRAME HOLE POSITION BRACKETS IMPORTANT! Before assembling headgear to A‑frame, measure the vehicle mount height to 1. Set aside the blade guides and parts bags. The confirm whether standard receivers or tall receivers vehicle electrical harnesses and Owner's Manual are required, and which A‑frame holes to use for packet are in the bag with the headlamp box.
- Page 6 INSTALLATION INSTRUCTIONS A‑FRAME TO HEADGEAR 3. Fold the headgear forward and pin the lift cylinder to the A‑frame using a 2‑1/8" x 1/2" clevis pin and 1‑1/2" x 5/32" cotter pin from the parts bag. 1. Position the A‑frame between the headgear strut and inner ear, aligning the appropriate hole in the 4.
- Page 7 INSTALLATION INSTRUCTIONS A‑FRAME TO BLADE ASSEMBLY 4. Remove the protective packaging from the angle rams. 1. Align the pivot bolt hole on the A‑frame with the 5. Align the holes in the rod end of the angle ram pivot bolt hole on the quadrant. with the corresponding holes on the back of the quadrant.
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Page 8: Hose Routing
INSTALLATION INSTRUCTIONS HYDRAULIC HOSE CONFIGURATION Hose Routing Hydraulic Unit Hose Fittings 1. Remove and retain the factory‑installed hose wrap. Loosen the socket cap screws, but leave the hoses within the clamps. Socket Cap Screws To PS Wing To DS Wing Base (outside) Base (outside) To PS Wing... - Page 9 INSTALLATION INSTRUCTIONS 2. Reposition the hoses as shown. HYDRAULIC HOSES TO WING RAMS CAUTION Assembling a hose to the incorrect wing ram port can result in permanent damage to the ram. Do not use thread sealant/tape on hoses and fittings. This could damage the product.
- Page 10 INSTALLATION INSTRUCTIONS FINAL BLADE ASSEMBLY 1. Install the blade guides. Blade Guide 5/16" Locknuts 5/16" x 1" Cap Screws Lit. No. 52238, Rev. 05 July 15, 2020...
- Page 11 INSTALLATION INSTRUCTIONS HEADLAMPS From inside the headlamp channel, insert the cable tie anchors into the holes as shown. The anchor locking tabs should be horizontal. WARNING Your vehicle must be equipped with snowplow headlamps and directional lights. Headlamps, hardware, and instructions are found in Cable Tie Grommet Anchors...
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Page 12: Hydraulic Unit
OPERATIONAL TEST AND FINAL ADJUSTMENTS HYDRAULIC UNIT WARNING To prevent accidental movement of the blade, WARNING always turn the control OFF whenever the snowplow is not in use. The power indicator Keep 8' clear of the blade when it is being light will turn OFF. -
Page 13: Blade Drop Speed Adjustment
OPERATIONAL TEST AND FINAL ADJUSTMENTS BLADE DROP SPEED ADJUSTMENT FINAL INSPECTION AND ADJUSTMENT WARNING WARNING Keep 8' clear of the blade when it is being Keep 8' clear of the blade when it is being raised, lowered, or angled. Do not stand raised, lowered, or angled. - Page 14 OPERATIONAL TEST AND FINAL ADJUSTMENTS VEHICLE LIGHTING CHECK options available, checking the functionality of the snowplow DRLs will depend on the type of module installed on the vehicle. 1. Verify the operation of all vehicle front lighting prior to connecting the snowplow harness. With the headlamp switch OFF, activate the vehicle DRLs.
- Page 15 OPERATIONAL TEST AND FINAL ADJUSTMENTS OWNER'S MANUAL PACKET If the completed snowplow will be delivered immediately, the Owner's Manual should be reviewed with and given to the purchaser according to the snowplow checklist. If the snowplow is completed prior to delivery to the purchaser, attach the Owner's Manual packet to the electrical cable of the cab control for safekeeping.
- Page 16 Do not exceed vehicle ratings with a snowplow. TrynEx International offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ® or unregistered (™) trademarks of Douglas Dynamics, LLC: Automatixx , POWER PLOW™, SnowEx , SPEEDWING™.
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