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Solowave Design Big Backyard SAVANNAH PLAYHOUSE Assembly Instructions Manual

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SAVANNAH PLAYHOUSE
A S S E M B LY
IN S T R U C T IO N S
R e v . O c t 3 / 0 7
I M
P O R T A N T
P l e a s e c a l l t o l l f r e e : 1 - 8 7 7 - WOOD S E T ( 9 6 6 - 3 7 3 8 )
F o r q u e s t i o n s , a s s e mb l y h e l p o r a s s i s t a n c e wi t h mi s s i n g o r d e f e c t i v e p a r t s .
S o l o ) wa v e D e s i g n
3 7 5 S l i g o R d . We s t • P O B o x 1 0 • N 0 G 2 L 1 • Mo u n t F o r e s t , O n t a r i o • C a n a d a
G e n e r a l I n q u i r i e s : 8 : 0 0 a m - 4 : 3 0 p m E S T
T o l l F r e e : 1 - 8 7 7 - 9 6 6 - 3 7 3 8 • E ma i l : s u p p o r t @s o l o w a v e d e s i g n . c o m

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Summary of Contents for Solowave Design Big Backyard SAVANNAH PLAYHOUSE

  • Page 1 SAVANNAH PLAYHOUSE A S S E M B LY IN S T R U C T IO N S R e v . O c t 3 / 0 7 P O R T A N T P l e a s e c a l l t o l l f r e e : 1 - 8 7 7 - WOOD S E T ( 9 6 6 - 3 7 3 8 ) F o r q u e s t i o n s , a s s e mb l y h e l p o r a s s i s t a n c e wi t h mi s s i n g o r d e f e c t i v e p a r t s .
  • Page 2 ABOUT OUR WOOD Solowave Design™ uses only Premium playground lumber, ensuring the safest product for your children’s use. Although great care has been taken in selecting the best quality lumber available, wood is a product of nature and susceptible to weathering (changes in the aesthetics of the wood).
  • Page 3 Part Identification (Reduced Size Drawings) Window Wall (4) Door Frame Wall Assembly (5) (38018067) (38018405) (38018167) Door Bottom Door Window Door Top Large Window w/ Screws(4) (38018306) w/ Screws (38018206) (3320593) (3320594) Cupola Top (2) 1/2 x 1 x 7-1/4" Cupola Assembly (2) (38015205) (38018605)
  • Page 4 Part Identification (Reduced Size Drawings) Long Rafter Tie (2) 1 x 1-1/8 x 31-1/8" (38012306) Short Rafter Tie (2) 1 x 1-1/8 x 18" (38012206) Short Wall Connector (2) Roof Rafter (8) 1 x 1-1/8 x 28-7/8" (38012106) 3/4 x 1-1/8 x 24" (38013467) Wall Connector (4) 3/4 x 1-1/8 x 47-7/8"...
  • Page 5 Hardware Identification (Actual Size Drawing) Pan Quadrex #8 x 2" (30) (9224520) Wood Screw #8 x 1-1/2" (74) (9260512) Trim Screw #6 x 1-1/8" (136) (9224911) Pan Screw #6 x 5/8" (48) (9264990) Door Latch w/ Screws (9201621) 1/8 x 3" Drill Bit (9300183) Door Handle w/ Screws (3) (9201700)
  • Page 6 Page 4...
  • Page 8 Step 1 Front Wall Assembly Lay Walls on ground for easy assembly Drive X6 (3 per wall) these screws by hand Pre-Drilled Window Wall Pre-Drilled Window Wall Power-Drive Power-Drive these screws these screws To prevent splitting wood, drill 1/8" pilot holes using predrilled holes as a guide for all S2 screws Page 6...
  • Page 9 Step 2 Back Wall Assembly Lay Walls on ground for easy assembly * Drill 1/8" Pilot Hole Angle drill as needed To prevent splitting wood, drill 1/8" pilot holes using predrilled holes as a guide for all S2 screws Page 7...
  • Page 10 Step 3 Side Wall Assembly Lay Walls on ground for easy assembly * Drill 1/8" Pilot Hole Angle drill as needed Right Side Wall Assembly Left Side Wall Assembly To prevent splitting wood, drill 1/8" pilot holes using predrilled holes as a guide for all S2 screws Left Side Wall Assembly Right Side Wall Assembly Page 8...

  • Page 11: Top View

    Wall Alignment Diagram for Step 4 Side wall edge flush with siding Side wall edge flush with siding Right Wall Assembly Front Wall Assembly Back Wall Assembly Left Wall Assembly Side wall edge flush with siding Side wall edge flush with siding TOP VIEW Page 9...

  • Page 12: Step 4 Wall Assembly

    Step 4 Wall Assembly: Make sure ground is level and playhouse walls are square Drill approx. 1" from top of siding for each screw X12 (3 per wall joint) * Drill 1/8" Pilot Hole Back Wall Assembly Right Side Wall Assembly Repeat this step with the Front and Left Wall at each corner Page 10...
  • Page 13 Step 5 Soffit Assembly: Make sure walls are square before fastening Soffits To prevent splitting wood, drill 1/8" pilot holes using predrilled holes as a guide for all S2 screws Hole not used Hole not used Soffit flush Soffit flush with with back Wall Connector of side walls...
  • Page 14 Step 6 Truss Assembly End-Truss Assembly Drill 1/8" Pilot Hole X2 (1 per Truss) Gable Vent Screws (4) Gable Vent Sharper angle at bottom Sharper angle at bottom To prevent splitting wood, drill 1/8" pilot holes using predrilled holes as a guide for all S2 screws Gable Vent Screws (2) X4 (2 per Truss) Mid-Truss Assembly...
  • Page 15 Step 7 Attach Truss Assemblies: Make sure walls are square before fastening Trusses Truss Alignment Diagram Slight overhang to be equal Slight overhang to be equal TOP VIEW End-Truss Assembly X8 (2 per Truss) Mid-Truss Assembly Mid-Truss Assembly End-Truss Assembly Continue this process on the back side Page 13...

  • Page 16: Step 8 Roof Assembly

    Step 8 Roof Assembly Roof Alignment Roof end to be flush with Side Soffit Align Roof Section with Truss edge, centered on the Truss beam * Have a helper stand outside to hold each roof panel in place, while you fasten them from the inside OUTSIDE VIEW Hole used on next...
  • Page 17 Step 8 Roof Assembly (continued) Roof Assembly Sequence Diagram ROOF BOTTOM VIEW Gable Support Assembly Drill straight to avoid splitting X10 (5 per side) SECTION VIEW INSIDE VIEW (Soffits hidden for clarity) Repeat this step on left side Page 15...
  • Page 18 Step 9 Joint Trim Assembly Joint Strip to be tight to bottom of Soffit Front / Right Side 4 Holes Back / Left Side 4 Holes Page 16...
  • Page 19 Step 10 Corner Trim Assembly Corner Trim to be tight to bottom of Soffit offset hole X12 (6 per side) closer to corner Trim edge flush with siding edge 3 Holes Repeat this step on back side Soffit not shown for clarity Trim surfaces flush X20 (10 per side) 5 Holes...

  • Page 20: Door Handles

    Step 11 Door Assembly Door Bottom Door Top CC * 2 Places 2 Places CC * Door Hinge Door Hinge Hinge Screws Hinge Screws CC * *Use Shingles to achieve proper gap around door *Use Shingles to achieve proper gap around door Door Latch &...
  • Page 21 Step 12 Attach Shingles * Use 1 Screw per Shingle Drill 1/8" Pilot Hole Screw 1-3/4" from edge Center screw for all Screw 1-3/4" from edge Screw off-center for all Page 19...
  • Page 22 Step 13 Cupola Assembly Roof Assembly 1 Roof Assembly 3 Weather Vane Base Align notch to ensure proper North-East-West-South Alignment Roof Mount Weather Vane Parts Roof Mount Screws Roof Assembly 2 Cupola Roof Weather Vane Base Roof Mount Screws Tape Roof sections Roof Mount Screws together with tape 4 Places...
  • Page 23 Step 14 Finish Cupola & Ridge Assembly Cupola Roof Assembly Weather Vane Screws Weather Vane Screws Cupola Box Assembly X6 (3 per Ridge Assembly) Front Ridge to overlap Back Ridge Repeat Step to create 2 Ridge Assemblies Page 21...
  • Page 24 Step 15 Attach Ridges & Cupola Cupola Ridge Assembly X4 (2 per corner) Ridge Assembly Angle-Bracket * Also used at opposite diagonal corner of Cupola Pre-Drill Fascia for Step 16 Drill 1/8" Pilot Holes 1 1/2" 5 Places 2 3/8" 9 1/4"...

  • Page 25: Window Assembly

    Step 16 Window, Flower Box & Fascia Assembly Shutter Assembly Window Assembly Shutter Assemblies Large Window Shutter Pivots Shutter Shutter Screws Shutter Screws Repeat with all Shutters (8 total) Repeat with all large Windows (4 total) Fascia to be above Ridges X20 (10 per side) Pre-Drilled Fascias Pre-Drilled Fascias...

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