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Summary of Contents for Hayter RANGER
- Page 1 RANGER CODE 397S . 398S . 399S (Push) (Auto Drive) (Auto Drive) 4 Speed OWNER'S HANDBOOK (English Version) FROM SERIAL NO: 397S001001, 398S001001, 399S001001 HANDBOOK: 397011 (Rev.0) ISSUE 6.07.99...
- Page 2 84/538/EEC amended by 87/252/EEC and 88/180EEC Permissible Sound Power Levels of Lawn Mowers 89/336/EEC amended by 92/31/EEC Electromagnetic Compatibility Standards Used: EN292, EN836, and ENIS0 14982. I declare on behalf of Hayter Limited that these machines conform to the EC Essential Health & Safety Requirements. Signed Date: 6.07.99...
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Page 3: Table Of Contents
CONTENTS Page No. CONTENTS INTRODUCTION. WARRANTY. 1.5 - 1.8 SAFETY PRECAUTIONS. Decals SPECIFICATIONS. 1.10 - 1.12 ASSEMBLY INSTRUCTIONS. 1.10 General Assembly. 1.11 - 1.12 Assembling the Mower for the First Time. 1.13 - 1.14 STARTING THE ENGINE. 1.13 - 1.14 Before Starting the Engine. - Page 4 CONTENTS Page No. CONTENTS PREPARING THE MOWER FOR STORAGE. 1.30 FAULT FINDING. 1.31 - 1.33 397S, 398S, 399S PARTS LIST. 2.1 - 2.3 397S PARTS LIST DIAGRAM. 398S PARTS LIST DIAGRAM. 399S PARTS LIST DIAGRAM. ENGINE ANCILLARY PARTS ENGINE WARRANTY NOTES CUSTOMER INFORMATION 2.10...
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Page 5: Introduction
Read and understand this handbook prior to operating your machine for the first time. Make sure you are familiar with all the controls and points of regular maintenance. If you have any doubts, consult your Hayter authorised dealer who will be pleased to give you assistance. -
Page 6: Warranty
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship. - Page 7 AND INFORM OTHERS. EXERCISE GREAT CARE AND FOLLOW THE ADVICE GIVEN TO AVOID POTENTIALLY HAZARDOUS SITUATIONS. The Ranger is perfectly safe if used correctly. Failure to observe the following simple precautions may result in serious injury. Training: Read the instructions carefully. Ensure that you are familiar with the controls and the proper use of the equipment.
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Page 8: Safety Precautions
A damaged cutterbar must be replaced immediately with a genuine Hayter replacement part. Cutterbars which are slightly worn can be resharpened. Ensure that both cutting edges are resharpened equally to maintain balance. - Page 9 SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued. Operation continued: Start the engine carefully, with feet well away from the cutterbar. Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry a mower while the engine is running. Stop the engine and disconnect the spark plug lead: - Before clearing blockages or unclogging the discharge chute.
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Page 10: Decals
SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued. Never crank the engine with the spark plug removed. If the engine is flooded, move the throttle to the ‘fast’ position and crank the engine until it starts. Never strike the flywheel with a hammer or hard object as this may cause the flywheel to shat- ter in operation. -
Page 11: Specifications
SPECIFICATIONS SPECIFICATIONS CODE 397S CODE 398S CODE 399S MODELS (Push) (Auto-Drive) (Auto Drive 4 - Speed) Engine Briggs & Stratton Quantum XTL 45 Engine type 127802-1592-21 Engine / cutterbar 2830rpm 3000rpm speed Fuel type Unleaded petrol. Fuel capacity 1.5 litres Oil type SAE 30 engine oil Oil sump capacity... -
Page 12: Assembly Instructions. 1.10
1.10 1.10 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS SAFETY NOTICE Before using the mower, read this owners handbook carefully. Pay particular attention to the safety precautions. GENERAL ASSEMBLY Spark Plug lead Air Cleaner Engine Cowl Serial No. Label Fuel Cap. Height of Cut Adjuster. Handlebar Securing Knob. -
Page 13: Assembling The Mower For The First Time
Engine Handbook opposite and the general assembly. If any items are missing, Warranty Reg. Card contact your local authorised Hayter Dealer. Assemble the handlebar: Unscrew the knobs securing the handlebar sufficiently to allow it to be pivoted. Move the engine stop lever away from the engine to avoid damage and unfold the handlebar to its operating position. - Page 14 1.12 1.12 ASSEMBLY INSTRUCTIONS ASSEMBLING THE MOWER FOR THE FIRST TIME Continued. Check that all fasteners are secure. CS015 Check engine stop lever operation: Operate the engine stop lever several times. Ensure that the cable moves freely and that the lever returns automatically to the engine stop position when released.
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Page 15: Starting The Engine. 1.13
STARTING THE ENGINE 1.13 1.13 BEFORE STARTING THE ENGINE IMPORTANT - PREVENT ENGINE DAMAGE: The engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting the engine. CS024 Oil recommendations: Always use high quality detergent oil classified “For service SE, SF, SG”... -
Page 16: To Start The Engine
1.14 1.14 STARTING THE ENGINE BEFORE STARTING THE ENGINE Continued. WARNING - PREVENT ACCIDENTS: The cutterbar rotates when the engine is operating. ALWAYS operate the engine stop lever several times and ensure the engine stop cable moves freely before starting the engine. -
Page 17: Stopping The Engine
1.15 STOPPING THE ENGINE 1.15 STOPPING THE ENGINE STOP Stopping the engine: Reduce the throttle setting and disen- gage the engine stop lever by releasing the lever. CS023 Emergency stop: If the engine stop lever fails, move the throttle lever to the ‘slow’ position and disconnect the spark plug lead to stop the engine. -
Page 18: Operating The Mower. 1.16
1.16 OPERATING THE MOWER 1.16 SAFETY NOTICE WARNING - PREVENT ACCIDENTS: Before mow- ing, thoroughly inspect the area where the mower is to be used and remove all objects which when contacted by the mower cutterbar could become dangerous pro- jectiles. -
Page 19: Travel
OPERATING THE MOWER 1.17 1.17 TRAVEL Forward travel: Push model - Hold and push against the handlebar with both hands to move the mower forwards. Auto drive models - Hold the handlebar and operate the clutch lever to achieve forward travel. Release the clutch lever to stop forward travel. -
Page 20: Mowing With Grass Collection
ALWAYS stop the engine and disconnect the spark plug lead before attempting to remove a grass blockage. HAYTER Grassbag attachment: Raise the rear deflector and lower the grass- bag through the handlebar apperture to connect onto the upper mounting points. -
Page 21: Mowing Without Grass Collection
1.19 1.19 OPERATING THE MOWER MOWING WITHOUT GRASS COLLECTION To mow without collecting the grass clippings, remove the grassbag and operate the mower with the rear deflector in its lowest position. WARNING - PREVENT ACCIDENTS: ALWAYS check the condition of the rear deflector for signs of damage and ensure it is positioned correctly on the rear of the mainframe. -
Page 22: Cutterbar Operation
WARNING - PREVENT ACCIDENTS : DO NOT oper- ate the mower if the cutterbar fails to stop within three seconds. Return the mower to your Hayter dealer for examination and repair. The cutterbar is driven by the engine via a friction device to help prevent damage occurring to the cutting mechanism when a hidden obstruction or overload is encountered. - Page 23 OPERATING THE MOWER 1.21 1.21 MOWING AND GRASS CARE TIPS Continued. Prevent scalping. Plan your direction of travel to mow across hollows and humps. Prevent grass damage. Stop forward travel when making a turn. Prevent grass damage. DO NOT mow in wet conditions. Brush the lawn surface to disperse worm casts before mowing.
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Page 24: Maintenance
1.22 1.22 MAINTENANCE MAINTENANCE WARNING - PREVENT ACCIDENTS: Stop the engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower. ENGINE Engine Cowl Carburettor Spark Plug / Lead Muffler Guard Muffler Oil filler Cap/ Dipstick Start Grip Fuel Cap Finger Guard... -
Page 25: Oil Service
1.23 MAINTENANCE 1.23 OIL SERVICE Refer to the Maintenance Schedule at the end of this section and ensure that the recommen- dations are followed. More frequent service is required when operating in adverse conditions. - Check the oil level every 5 hours or daily and ensure that the correct oil level is main- tained. -
Page 26: Air Cleaner Service
1.24 MAINTENANCE 1.24 AIR CLEANER SERVICE Refer to the Maintenance Schedule at the end of this section and ensure that the recommendations are followed. More frequent service is required when operating in adverse con- ditions. - Gain access to the cartridge (3) by loosening screw (1) and tilting cover (2). -
Page 27: Securing Nuts And Bolts
1.25 1.25 MAINTENANCE SECURING NUTS AND BOLTS Regularly check that all securing nuts and bolts are tight. Replace missing or damaged items immediately. CS015 LUBRICATION Lubricate the wheels, pivot points and linkages with engine oil every 25 operating hours. Apply a good quality medium grease to the inner control CS022 cables at the point of entry and exit from their outer casings. -
Page 28: Clutch Cable Adjustment
The cutterbar has sharp edges. ALWAYS wear strong gloves to protect your hands when working on the cutterbar. DO NOT operate tools towards the cutting edges to avoid the risk of injury should the tool slip. ALWAYS use genuine Hayter replacement parts. -
Page 29: Cutterbar 1.26
1.27 MAINTENANCE 1.27 CUTTERBAR Continued. How to sharpen and balance the cutterbar: A slightly worn cutterbar may be re-sharpened. Both cutting edges must be sharpened equally to ensure balance. Sharpen the cutterbar every 25 mowing hours or more frequently if con- ditions require. -
Page 30: Maintenance Schedule 1.28
MAINTENANCE 1.28 1.28 MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under dusty, dry conditions, or when airborne debris is present or after extensive operation cutting tall, dry grass. AFTER FIRST 5 HOURS Change engine oil EVERY 5 HOURS OR DAILY... -
Page 31: Every 50 Hours Or Every Season
MAINTENANCE 1.29 1.29 MAINTENANCE SCHEDULE Continued EVERY 50 HOURS OR EVERY SEASON Change engine oil. EVERY 100 HOURS OR EVERY SEASON Clean engine cooling system. Clean more often under dusty conditions or when airborne debris is present or after prolonged operation whilst cutting tall, dry grass. Service the air cleaner cartridge. -
Page 32: Preparing The Mower For Storage
1.30 PREPARING THE MOWER FOR STORAGE 1.30 PREPARING THE MOWER FOR STORAGE Handlebar storage: To lower the handlebar unscrew the 2 small securing knobs sufficiently to allow it to be pivoted for- wards to rest against the mower. Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being damaged through contact with the engine spark plug. -
Page 33: Fault Finding
1.31 FAULT FINDING 1.31 FAULT FINDING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Engine stop lever released Operate engine stop lever Incorrect oil level Check oil level Obstruction under deck Remove obstruction Engine smokes Excess oil level Check oil level Air cleaner cartridge oil Service air cleaner soaked or plugged... - Page 34 1.32 FAULT FINDING 1.32 FAULT FINDING PROBLEM POSSIBLE FAULT REMEDY Engine will not start. Engine under load. Raise height of cut. Fill fuel tank. Fuel starvation. Incorrect / contaminated fuel. Drain fuel tank and fill with correct fuel. Spark plug lead disconnected. Connect spark plug lead.
- Page 35 FAULT FINDING 1.33 1.33 FAULT FINDING Continued. PROBLEM POSSIBLE FAULT REMEDY Mow dry grass. Discharge chute blocks. Grass is wet. Increase cut height. Cut height too low. Empty grassbag. Grassbag full. Clean the grassbag. No airflow through the grassbag. Mower is hard to push. Increase height of cut.
- Page 36 1.34 397S, 398S & 399S PARTS LIST 1.34 PARTS LIST ITEM NO. DESCRIPTION PART NO. QTY. 397S 398S 399S Mainframe - 48 397039V Mainframe - 53 399020V Height Adjust Quadrant 397028 Cover - Black 397037 Cover - Black 399019 Engine-B+S Quantum XTL45 397007 Decal - Engine 397008...
- Page 37 397S, 398S & 399S PARTS LIST 1.35 1.35 PARTS LIST Continued. ITEM NO. DESCRIPTION PART NO. QTY. 397S 398S 399S Flap Attachment - Black 397026 Attachment - RH 397036 Attachment - LH 397035 Battery Holder 397034 Grip Fix 09773 Rear Attachment 397027 Bolt - Coach 09766...
- Page 38 Variator Control 399017 Attachment 399013 Screw Taptite 09764 Spacer 399011 Tension Roller 399015 Tension Arm 399023 Belt Pulley 399014 Bolt 09547 Decal - Hayter 533005 Decal - Engine Stop 331046 Decal - Height of Cut 320006 Decal - Caution 219189 397011MA260599A...
- Page 39 397S PARTS LIST 1.37 1.37 11 66 1D397S01A 397011MA260599A...
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Page 40: 398S Parts List Diagram
398S PARTS LIST 1.38 1.38 82 83 11 66 1D398S01A 397011MA260599A... -
Page 41: 399S Parts List Diagram
399S PARTS LIST 1.39 1.39 1D399S01A 397011MA260599A... -
Page 42: Engine Ancillary Parts
ENGINE ANCILLARY PARTS These parts are available through an authorised Briggs & Stratton dealer. FUEL ADDITIVE AIR CLEANER CARTRIDGE SPARK PLUG SPARK PLUG TESTER SPARK PLUG WRENCH 397011MA260599A... -
Page 43: Engine Warranty
ENGINE WARRANTY 397011MA260599A... -
Page 44: Notes
NOTES 397011MA260599A... -
Page 45: Customer Information
CUSTOMER INFORMATION 2.10 2.10 Machine Serial No. :......................... Engine Serial No. :..........................397011MA260599A...
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