Clutch Lever Free Play - HERO XTREME 200R Manual

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Check the clearance by inserting the feeler
gauge (8) between the adjusting screw (5)
and valve stem (6).
Standard clearance (cold condition)
Intake: 0.06 mm
Exhaust: 0.08 mm
If adjustment is required, adjust by loosening
the lock nut (7) and turning the adjusting
screw until there is a slight drag on the feeler
gauge.
After tightening the lock nut, check the
clearance again.
Install the parts in the reverse order of
disassembly.
Before inserting the feeler gauge, smear a bit
of engine oil on the feeler gauge to avoid
damage to the feeler gauge.

CLUTCH LEVER FREE PLAY

Adjustment
Clutch adjustment may be required if the
vehicle stalls when shifting into gear or tends
to creep or if the clutch slips, causing
acceleration to lag behind engine speed.
Normal clutch lever free play (1) is 10-20
mm at the lever (2).
NOTE
2
1
(1) Free play 10-20 mm (2) Clutch lever
To adjust the free play, loosen the lock nut
(3). Turn the adjusting nut (4) to obtain the
specified free play. Tighten the lock nut and
check the adjustment.
(3) Lock nut (4) Clutch cable adjusting nut
(A) Decrease free play (B) Increase free play
43
3
4
A
B

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