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Axminster UJK Pro Router Table Original Instructions Manual
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Axminster UJK Pro Router Table Original Instructions Manual

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Cast Iron Top Kit Code 717127
Laminated Top Kit Code 719240
Original Instructions
Pro Router Table
Hole assembly instructions including the UJK
table tops, fence assembly, table inserts and
other accessories
AT: 04/08/2020
BOOK REF: 104390
BOOK VERSION: 04

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Summary of Contents for Axminster UJK Pro Router Table

  • Page 1 Cast Iron Top Kit Code 717127 Laminated Top Kit Code 719240 Original Instructions Pro Router Table Hole assembly instructions including the UJK table tops, fence assembly, table inserts and other accessories AT: 04/08/2020 BOOK REF: 104390 BOOK VERSION: 04...
  • Page 2 • General Guide to Router Cutters 31-32 • Exploded Diagram/Parts LIst 33-34-35-36-37 • Notes 38-39 Declaration of Conformity Axminster Tools & Machinery Ltd Axminster Devon EX13 5PH UK axminster.co.uk EC DECLARATION OF CONFORMITY MACHINERY DIRECTIVE,UJK ROUTER TABLE, declares that the machinery described:-...
  • Page 3 Introduction The leg stand is of sturdy construction with a foot operated retractable castor for excellent mobility around the workshop. A neat rack is provided for keeping your most popular router cutters to hand and provision is made for storage of the supplied mitre fence assembly.

  • Page 4: What's Included

    What’s Included UJK Router Table Leg Stand Quantity Item Part Code 502536 Bag 1 Containing: 40 No Bolts (M6x12mm) 40 No Flat Washers M6 2 No Round Head Screws (M4x20mm) 4 No Adjustable Feet 4 No Upright Supports 2 No Upper Side Panels (Long) 2 No Upper Side Panels (Short)
  • Page 5 What’s Included Rear Wheel Assembly Quantity Item Part Code 502536 Bag 2 Containing: 2 No Wheels 2 No Wheel Brackets 4 No Hex Bolts (M6x12mm) 2 No Bolts (M8x50mm) 4 No M6 Washers 4 No M8 Washers 2 No M8 Nuts 1 No Mobility Wheel Assembly 1 No...
  • Page 6 What’s Included UJK Router Table Tops Quantity Item Part Code 1 No UJK Pro Cast Iron router table top 502535 102543 1 No UJK Pro Laminated router table top Code: 502535-102543 Bag Containing 10 No Countersink Phillips Screws (M6x20mm) 6 No Hex Bolts (M6x16mm) 6 No M6 Washers...
  • Page 7 What’s Included...

  • Page 8: Optional Accessories

    3) Router Table Inserts 502565 502566 • A range of central inserts for the • Axminster or UJK router elevator • Also suitable for UJK aluminium and phenolic router table insert plates. • Sizes include 12.6mm, 38mm, 63.4mm plus a guide bush 951187 adaptor.
  • Page 9 Optional Accessories 6) UJK Router Elevator (Code 502701) The UJK router elevator is a logical solution for fast, accurate production on many router table installations. This compact design was developed by us to fit straight into our own router tables and most table set-ups can accommodate this size of insert (305 x 229 x 6mm).
  • Page 10 Optional Accessories 9) UJK Extension for Cast Iron Router Table (Code 103551) Made specifically for the UJK Professional Router Table, this extension provides vital extra support when machining wide workpieces such as raised panels for cupboard doors. It is 810mm in length, running along the entire front edge of the table.
  • Page 11 Optional Accessories 10) UJK Precision Mitre Gauge Fence & Flip Stop The other main feature is the anodised alloy fence, fitted (Code 104579) with an adjustable flip-over length stop. This fence can be slid along the gauge body by releasing two thumb screws. This mitre gauge system is made from 5mm steel plate and The 320mm bar can be fitted to a standard 3/4”...
  • Page 12 Optional Accessories 15) UJK Professional Coping Sled (Code 102946) When profiling the end grain of a narrow workpiece on the router table, you need a way of holding the workpiece. This is particularly relevant if your workpiece is narrower than the gap in your router fence.

  • Page 13: Kit Specification

    Kit Specification UJK Professional Router Table with Cast Iron Table Top Code 717127 Rating Trade Table Size 812 x 600mm Table Height 930mm Fence Size 904 x 90mm Dust Extraction Outlet 62mm UJK Professional Router Table with Laminated Table Top Code 719240 Rating...

  • Page 14: General Safety Instructions

    22. Do not use this router table for any purposes other router and/or table. than its intended use. If used for other purposes, Axminster Tool Centre disclaims any real or implied warranty and 11. Childproof and taper proof your shop and all...
  • Page 15 Assembly Fig 03-04 UJK Router Table Leg Stand Assembly Step 1 Locate the bag of bolts (M6x12mm) (1), flat washers M6 (2), upright supports (A) and the upper side panels (long) (B). Secure one of the side panels (B) to the top of the upright supports (A) with the M6 bolts and washers, see fig 01.
  • Page 16 Assembly Mobility Wheel Assembly Step 7 Locate the wheel support bracket (H), lineup holes in the bracket with the threaded holes to the base of the upright supports (A) and secure using four M8 bolts and washers (1-2), see fig 07-08. Fig 07-08 Step 9 Locate the mobility wheel assembly (J), remove the five Hex bolt and washers and place safely aside.
  • Page 17 Assembly Step 11 Turn over the stand, locate the wheels (a), M8x50 Fig 13 bolts (d), M8 washers (f) and M8 nuts (g). Position the wheel into the wheel bracket (b), insert a M8 washer two either side of the wheel and line up the holes. Insert the M8 bolt (d) through the wheel bracket and secure using a M8 nut (g), see figs 16-17.
  • Page 18 Assembly Fig 20 Adjust the foot (4) until it’s level with the top of the wheel (a), see image below. Repeat for the other side. Mitre Fence Tool Rest Assembly Step 12 Turn the stand upright, place a level on top of the Step 14 Locate the mitre fence tool rest (K), see fig 21, stand and adjust the nuts on the front feet (4) until the remove the two Phillips screws from the tool rest and place...
  • Page 19 Assembly Locate the six M6 Hex bolts, washers and spring washers, Fig 23 manoeuvre the table until the holes line up with the holes on top of the stand. Place a spring washer and washer down over the Hex bolts and screw them into the table, see figs 26-27.
  • Page 20 • 10mm Phenolic Insert ( Code 502747) • 10mm Aluminium Insert with Universal Base (Code 502748) • Axminster Router Elevator (Code 952574) Step 2 Insert a grub screw into each threaded corner of the table insert, place a straight edge across the table insert...
  • Page 21 Assembly Fig 33 Fig 36 Countersink Hex screw UJK Fence Assembly Fig 37 Step 1 Locate the fence fixing brackets (O) and the eight Hex bolts (f). Line up one of the brackets with the pre-drilled holes beneath the edge of the table and secure in place with four Hex bolt (f), see figs 34-35.
  • Page 22 Assembly Fig 39 Fig 42 Step 7 Locate the two locking handle knobs (a) and flat Step 5 Locate the fence assembly (K), ‘T’ bolts (d) and flat washers (i). Line up the machined slots in the fence (K) with washers (i).
  • Page 23 Assembly Step 10 Locate two ‘T’ bolts (d), fence spacers (c) and flat washers (i). Slide the ‘T’ bolts into the fence (K) ‘T’ slot and position the bolts roughly the width of the extraction moulding (L) and place a fence spacer (c) over the ‘T’ bolt thread, see figs 47-48.
  • Page 24 Assembly Fig 50 Fig 51 Mitre fence Wing nut extension Hex bolt/washer Step 2 Slide the mitre fence assembly (G) into the tables ‘T’ slot, see fig 52. Fig 52 Mitre Fence Assembly Step 1 Locate the mitre fence and extension (G), Note: the bag of fixings will be tucked inside the extension assembly.

  • Page 25: Illustration & Parts Description

    Illustration & Parts Description Adjustable wood face Dust shield Extraction moulding Locking handle knob Fence Table Mitre fence Mitre fence too rest Cutter holder Rear wheels Adjustable foot UJK leg stand frame Mobility wheel UJK Laminated router table top...
  • Page 26 10mm Aluminium Router Table Insert with Universal Base Plate (Code 502748) The information below is reproduced from the Axminster universal base plate fitting instructions. Hole numbers, screw types and how many required are given for mounting different router models to the base plate.
  • Page 27 Mounting the Router to the Universal Base Plate 176mm 6.55mm M4x10mm M4x12mm UNF10 M5x16mm M5x20mm M6x16mm M6x30mm M6x12mm M4x6mm x1/2”...
  • Page 28 Mounting the Router to the 10mm Table Inserts Fig 01 • 10mm Aluminium Table Insert (Code 105932) Router cutter • 10mm Phenolic Insert (Code 502747) What’s Included 1 No Insert Plate Step 2 Place the template (B) on top of the router, line up the concentric circle ridges with the router base plate and 1 No Insert Plate Template...
  • Page 29 Mounting the Router to the 10mm Table Inserts Fig 05-06 NOTE: THIS MAY VERY DEPENDING ON ROUTER MODEL Fig 03 Secure the template Centre punch holes Step 4 Turn over the insert plate (A) (with the logo face down), place the template (B) on top of the insert plate and centre the template as shown, see fig 4 Fig 04 Marked holes...
  • Page 30 Fixing screw If you do not already own a dust extraction system, consider contacting Axminster Tool Centre on 03332 Fig 09 406406 for information on our complete line of dust extraction systems or visit our website at axminstertools.
  • Page 31 General Guide to Router Cutters History (STC) Solid Tungsten Carbide Cutters The cutters that are used with a router have developed STC (Solid Tungsten Carbide) cutters are ground from a over the last 35 years to allow a variety of tasks to be solid section of tungsten carbide.
  • Page 32 General Guide to Router Cutters This rule is very difficult to enforce as some cuts will Shanks and Cutter Length combine, using the total diameter and a side cut. So what 1/2" shank cutters are inherently stronger which means do we class as 3mm? The major factor being the material they are less likely to bend or snap than the small 1/4"...

  • Page 33: Exploded Diagram/Parts List

    Exploded Diagram/Parts List...
  • Page 34 Exploded Diagram/Parts List Router Table & Stand Assembly (E Type) Index No Part No Description Size 3.22E+17 Router Table (813mm×610mm) 32240015 Stand Cross Relief 32240016 Stand Side Support 32240017 Stand Leg 32240018 Stand Tie Bar (F&R 32240019 Stand Tie Bar (L&R) 32240020 Wheel Frame Bracket 32240021...
  • Page 35 Exploded Diagram/Parts List 910M04000 Hex Nut 906M04020 Round Head Screw M4×20 910M06000 Hex Nut 912M10000 Nylon Nut 9140382503 Flat Washer 915M10000 Lock Washer 904M08090 Hex Cap Bolt M8×90 906M05008 Round Head Screw M5×8 32240031 Support Plate 906M05045 Round Head Screw M5×45 32240055 Tool Bracket...
  • Page 36 Exploded Diagram/Parts List Router Table Fence Assembly Index No Part No Description Size 32240032 Router Table Fence 905mm 27160032 Router Table Fence 778mm 60100001A Lock Handle 5/16” T3224002 Scale 905mm T2716002 Scale 778mm...
  • Page 37 Exploded Diagram/Parts List 32240033 T-Bolt 9145162302 Flat Washer 939M08000B Lock Knob 32240034 Lock Nut 32240035 Shim For Sub Fence (Optional) 401mm 32240035 Shim For Sub Fence (Optional) 338mm 32240036 Router Table Fence Faces 451mm 27160036 Router Table Fence Faces 388mm 32240037 Safety Guard 32240038...
  • Page 38 Notes...
  • Page 39 Notes...
  • Page 40 The UJK brand was launched by Axminster in 2012 with the intention of encompassing a range of carefully selected products that Axminster held in particular high esteem. Many of these products are designed by and manufactured by Axminster. The range includes routing, measur- ing and wood jointing products and has proven to be extremely popular.