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Gema OptiFlow IG06-BN Operating Instructions And Spare Parts List

Powder injector
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EN
Rev. 00
1017 573
Operating instructions and Spare parts list
Powder injector
OptiFlow IG06-BN
This product was developed for use with electrically non-
conducting powders. The use of electrically conducting powders
(like metallic or graphite powders) can cause a permanent
decrease of functioning.
Translation of the original operating instructions

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Summary of Contents for Gema OptiFlow IG06-BN

  • Page 1 Rev. 00 1017 573 Operating instructions and Spare parts list Powder injector OptiFlow IG06-BN This product was developed for use with electrically non- conducting powders. The use of electrically conducting powders (like metallic or graphite powders) can cause a permanent decrease of functioning.
  • Page 2 To the best of our knowledge and belief, the information contained in this publication was correct and valid on the date of publication. Gema Switzerland GmbH makes no representations or warranties with respect to the contents or use of this publication, and reserves the right to revise this publication and make changes to its content without prior notice.

  • Page 3: Table Of Contents

    Requirements on personnel carrying out the work ........19 Disposal regulations ................. 19 Materials ....................19 Spare parts list Ordering spare parts ..................... 21 OptiFlow IG06-BN – spare parts list ..............22 OptiFlow IG06 – spare parts ................. 23 Table of contents  3 OptiFlow IG06-BN...

  • Page 5: About These Instructions

    General information This operating manual contains all important information which you require for the working with the OptiFlow IG06-BN. It will safely guide you through the start-up process and give you references and tips for the optimal use when working with your powder coating system.

  • Page 6: Structure Of Safety Notes

    Presentation of the contents Figure references in the text Figure references are used as cross references in the descriptive text. Example: "The high voltage (H) created in the gun cascade is guided through the center electrode." 6  About these instructions OptiFlow IG06-BN...

  • Page 7: Safety

    If this product is to be used for other purposes or other substances outside of our guidelines then Gema Switzerland GmbH should be consulted.

  • Page 8: Product Specific Security Regulations

    The installation work to be done by the customer must be carried out according to local regulations. – It must be ensured, that all components are earthed according to the local regulations before start-up. For further security information, see the more detailed Gema safety regulations! 8  Safety OptiFlow IG06-BN...

  • Page 9: Product Description

    Reasonably foreseeable misuse – Use of metallic, graphite or enamel powder – Use with insufficient compressed air quality – Use of moist powder – Incorrectly assembled individual parts Product description  9 OptiFlow IG06-BN...

  • Page 10: Typical Properties - Characteristics Of The Functions

    The injector is supplied with a PTFE insert sleeve as standard. Structure Overall view fig. 2 Check valve unit Injector housing (supplementary air) Check valve unit Powder hose quick release (conveying air) connection Powder hopper connection 10  Product description OptiFlow IG06-BN...

  • Page 11: Principle Of The Injector

    "pumping" takes place. In order to prevent this from happening, supplementary air is added until the total air volume in the powder hose is 4-5 m³/h once more. This takes place fully automatically by the Gema control unit. Product description  11 OptiFlow IG06-BN...
  • Page 12 Rev. 00 05/19 12  Product description OptiFlow IG06-BN...

  • Page 13: Maintenance / Repairs

    ► Remove the check valve units (1 and 6) with the correct sized spanner. ► Clean the component parts with compressed air and, if necessary, dissolve sintered deposits with nitro-thinner. ► Do not use acetone, do not scrape! Reinsert the injector and fix it Maintenance / Repairs  13 OptiFlow IG06-BN...

  • Page 14: Cleaning The Check Valve Units

    Parts of the check valve unit may be damaged during the dismantling process. ► Blow off the filter elements from the inside to the outside! ► Do not immerse the filter elements in fluidities or solvents fig. 5 Connection/plug Filter element O-ring 14  Maintenance / Repairs OptiFlow IG06-BN...

  • Page 15: Replacing The Insert Sleeve

    Rev. 00 05/19 Replacing the insert sleeve Maintenance / Repairs  15 OptiFlow IG06-BN...
  • Page 16 Rev. 00 05/19 16  Maintenance / Repairs OptiFlow IG06-BN...

  • Page 17: Fault Clearance

    Insert sleeve worn, Replace or install the not or incorrect insert sleeve. inserted Observe the indexing cam! Clean the nozzle, if Insert sleeve is damaged, replace it worn after a short operating duration Fault clearance  17 OptiFlow IG06-BN...
  • Page 18 Rev. 00 05/19 18  Fault clearance OptiFlow IG06-BN...

  • Page 19: Disposal

    Requirements on personnel carrying out the work The disposal of the product is to be carried out by the owner or operator. When disposing of components that are not manufactured by Gema, the instructions in the respective manufacturer’s documentation must be observed.
  • Page 20 Rev. 00 05/19 20  Disposal OptiFlow IG06-BN...

  • Page 21: Spare Parts List

    When using the spare parts from other manufacturers the explosion protection is no longer guaranteed. If any damage is caused by this use all guarantee claims become invalid! ► Only original Gema spare parts should be used! Spare parts list  21 OptiFlow IG06-BN...

  • Page 22: Optiflow Ig06-Bn - Spare Parts List

    Rev. 00 05/19 OptiFlow IG06-BN – spare parts list OptiFlow IG06-BN Powder injector – complete (pos. 1-13) 1015 810 Conveying air check valve unit (red marking) – complete (incl. pos. 6, 8, 9 and 1005 589 Supplementary air check valve unit (black marking) – complete (incl. pos. 7, 8, 9...

  • Page 23: Optiflow Ig06 - Spare Parts

    Rev. 00 05/19 OptiFlow IG06 – spare parts fig. 6 Spare parts list  23 OptiFlow IG06-BN...
  • Page 25 Disposal ............19 Repairs ............13 Disposal regulations ......... 19 Safety ..............7 Fault clearance ..........17 Safety symbols ..........5 Figure references in the text ......6 Spare parts list ..........21 Intended use ............9 Index  25 OptiFlow IG06-BN...
  • Page 26 Rev. 00...

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