Related Manuals for Uponor WehoPuts Series
Summary of Contents for Uponor WehoPuts Series
- Page 1 M I N I AT U R E W A S T E W AT E R T R E AT M E N T P L A N T S I N S TA L L AT I O N A N D O P E R AT I O N M A N U A L 9/ 2 0 14 WehoPuts 5–10...
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Page 2: Table Of Contents
Contents 1. WehoPuts miniature wastewater treatment plant – general ........3 1.1 General ..................3 1.2 Operational safety ..............3 1.3 Foreign material and debris in wastewater ........ 3 1.4 Service work................4 1.5 Treatment process ..............4 1.6 Technical data ................5 1.7 Equipment specifi... -
Page 3: Wehoputs Miniature Wastewater Treatment Plant - General
1. WehoPuts miniature wastewater treatment plant – general This manual applies to models WehoPuts 5 and 10 (soft ware version 5.X) 1.1 General If household water is taken from a To simplify plant operation private well, its quality must meet monitoring, the WehoPuts 5 and 10 The WehoPuts miniature wastewa- the general recommendations to... -
Page 4: Service Work
1.4 Service work The cleaning process is divided into Aerating promotes biological diff erent stages: aerating, chemical decomposition and the oxidation The periodic service and failurere- feed, settling and removal. These of nitrogen compounds into lated service of the treatment plant stages are carried out in sequence nitrate. -
Page 5: Technical Data
1.6 Technical data TECHNICAL DATA WEHOPUTS 5 WEHOPUTS 10 Cleaning capacity m /day 0.75 Batch size m³ 0.250 0.500 Weight kg Measures mm - length A 2200 2400 - width B 1200 1400 - height C 2250 2400 Connections mm - inlet - inlet height from ground level 875/1105... -
Page 6: Equipment Specifi Cation
1.7 Equipment specifi cation A - storage tank, B - process tank Sludge basket Inlet pipe connection (Alternative 2) Inlet pipe connection (Alternative 1) Transfer pump Storage tank level switch Overfl ow pipe connection Machine room ventilation Flushing tank Chemical tank 10. -
Page 7: Treatment Plant Installation
2. Treatment plant installation 2.1 Transport, handling and storage NOTE! Treatment plants must be transported and stored in an upright position Transfer and sludge pumps have been attached on supports for transport and installation. During commissioning, the pumps are lowered (section 3.2). The following items are packed into the sludge basket inside the treatment plant during transport:... -
Page 8: Planning
2.2.1 Planning • If necessary, a discharge plug 2.3 Installation is installed to prevent rodents Issues to note when planning 2.3.1 Before installation from entering the discharge • A location is chosen taking • Before installation, verify that pipe. into account treatment plant the tanks or treatment plant •... -
Page 9: Anchoring And Installation Of Treatment Plant
2.3.3 Anchoring and installation of treatment plant The treatment plant is delivered with a ready-made anchoring package, including 8 anchoring plates and 2 anchoring rods. The anchoring rods are installed before the treatment plant is lowered into the trench. Anchoring is especially important in locations where the soil contains mostly clay or high groundwater levels. -
Page 10: Making Pipe Connections
2.3.4 Making pipe connections Inlet spigot connection plug the lower spigot tight. • The upper spigot can also • Inlet pipe Ø 110mm • Connect the inlet pipe be used as an overfl ow pipe • Overfl ow pipe Ø 110mm (110mm) to the lower inlet in e.g. -
Page 11: Assembling Of Ventilation Pipe And Signal Lamp
Treatment plant discharge and from the property’s main distribution overfl ow must be arranged so that no board. The electrical cable is brought backfl ow to the treatment plant can to the machine room from the electri- occur. The overfl ow pipe ensures that cal pass-through at the back of the water cannot rise to the treatment treatment plant. -
Page 12: Constructing Ground Frost Isolation
2.3.7 Constructing ground frost isolation • Isolate both the treatment plant and the inlet, outlet and overfl ow pipes. • Insulation thickness min 50mm and width 1,200mm. • Install the insulation plates on the sides of the treatment plant, slanting outward from the plant. -
Page 13: Startup
3. Startup The treatment plant startup con- 3.1 Installation inspection has been attached with a tighten- sists of the following procedures: ing strap to the machine room Aft er installation, the treatment bottom plate for transport (see • Inspecting treatment plant plant is inspected for the following equipment specifi... -
Page 14: Gsm Modem Initialization
3.4 GSM modem initialization Install the SIM card as follows: 3.5 Turning on treatment plant When ordering the treatment Aft er the startup procedures are Prepare the SIM card as in a plant, you can simultaneously completed, the treatment plant normal mobile phone: Remove order an optional GSM modem. -
Page 15: Treatment Plant Management
4. Treatment plant management 4.1 Treatment plant control • GSM modem startup unit (optional) • Sampling time The technical centre inside the • Alarm acknowledgement treatment plant has a control unit controlling the operation of the 4.2 Process monitoring treatment plant. The progress of The control unit display provides the treatment process and any information on the treatment plant... -
Page 16: Operation Settings
4.3 Operation settings the soft ware. The arrow keys The desired setting is selected ) are used to navigate using the Enter key. The setting is The operation settings and alarm in the menu. The desired operation changed by pressing the arrow keys acknowledgements are carried out setting may also be selected using and accepted using the Enter key. -
Page 17: Acknowledging Alarms And Reminders
4.4 Acknowledging alarms and are acknowledged by pressing reminders the Enter key twice or by pressing key 1 and Enter. If there is more The alarms issued by the treatment than one alarm, the three latest plant together with their causes unacknowledged alarms alternate are listed in section 6.1. -
Page 18: Operation And Maintenance
5. Operation and maintenance Correct operation and service bles are single and large, the Only the WehoPuts guarantee good functionality and aerating equipment requires fl occulation chemical long operating life for WehoPuts service may be used in the miniature treatment plant. Opera- •... -
Page 19: Sludge Removal
5.3 Sludge removal The sludge basket has been attached to the brackets in the In the WehoPuts 5 and 10 upper part of the storage tank. treatment plants, you can remove sludge by either using a sludge Sludge bag installation and bag or using a vacuum truck. -
Page 20: Sludge Removal Using A Vacuum Truck
Composting guidelines: truck emptying is enabled via the soft ware (see section 4.3). Take into account any munici- pal regulations on composter When vacuum truck emptying has placement. been selected, the sludge removal reminder comes automatically Use a suffi ciently large every six months. -
Page 21: Settling Test
5.3.2.1 Settling test Aft er 90 minutes, check the clarifi er and sludge separation If sludge is removed using a surface (picture 41). vacuum truck, the sludge amount is determined with a sludge settling If, aft er 90 minutes, the slud- test in the process tank every two ge surface in the measuring months. -
Page 22: Treatment Plant Ph Adjustment
5.5 Treatment plant pH 5.5.2 Dosing and monitoring adjustment Lime is added into the treatment A low pH in the treatment plant plant’s process tank (picture 43). process tank may result in a Aeration should be on in the pro- decrease in sludge particle size, cess tank at the time of liming so which infl... -
Page 23: Faults And Malfunctions
WehoPuts which will move the soft ware to treatment plant. These are alarm acknowledgement confi r- available from Uponor Infra mation. If you press the Enter Ltd and authorised service button now, the alarm will be vendors! acknowledged. - Page 24 SIGNAL LAMP MESSAGE IN DISPLAY EVENT AND CAUSE ACTION - (no alarm message) Signal lamp broken. Replace signal lamp. Power failure, fuses Inspect cause of power failure. The pro- cess will continue aft er the outage. Add chemical! The chemical tank is emptying/ Fill chemical tank and acknowledge alarm 31.12.
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Page 25: Faulty Equipment
6.2.1 Faulty equipment 6.4 Cleaning process 6.4.2 Foaming malfunctions If the treatment plant develops Foaming in the process tank is an equipment malfunction which 6.4.1 Odours normal when the treatment plant stops operation (e.g. broken is started. Foaming is due to the If the treatment plant is work- pump), disconnect the device active sludge method starting. -
Page 26: Service
Lift the sludge basket out at the treatment plant. During the of the storage tank. Use the visit, the Uponor Infra authorised chain to lift the transfer pump service partner will inspect the out of the tank (picture 46). -
Page 27: Cleaning Of Emptying Pump And Sludge Pump
7.2.2 Cleaning of emptying Reassemble the pump aft er pump and sludge pump cleaning. Carefully reattach the bottom plate screws! Clear The emptying pump and sludge any accumulated dirt from pump are inside the process tank the pump attachment chain. (section 1.7). -
Page 28: Cleaning Of Level Switches
Picture 51 Picture 52 7.2.3 Cleaning of level switches The treatment plant has three level switches, one next to the transfer pump in the storage tank, one in the upper edge of the process tank (picture 54) and the third is attached to the transfer pump chain in the storage tank. -
Page 29: Operation Journal
Operation journal The property owner must regularly dures carried out on the treatment complete an operation journal of plant. the operation and service proce- DATE EVENT/ALERT SERVICE PROCEDURE... - Page 30 DATE EVENT/ALERT SERVICE PROCEDURE...
- Page 31 DATE EVENT/ALERT SERVICE PROCEDURE...
- Page 32 Uponor Infra Ltd T +358 20 129 211 P.O. Box 21 F +358 20 129 2098 W www.uponor.fi FI-65101 Vaasa, Finland E markkinointi.uponor@uponor.com...
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