Hatco Powermite PMG-100 Installation And Operating Manual
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Hatco Powermite PMG-100 Installation And Operating Manual

Gas booster water heater
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Gas Booster Water Heater
Models PMG-100 and PMG-200
Installation and Operating Manual
WARNING! If the information in these
instructions is not followed exactly, fire
or explosion may result causing property
damage, personal injury, or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your
building.
• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
• Do not return to your building until
authorized by the gas supplier or fire
department.
— Installation and service must be
performed by a qualified installer,
service agency, or the gas supplier.
Water Heaters for other than recreational
vehicle installation only.
Chauffe-eau pour installation autre que dans
des véhicules de loisir uniquement.
NOTE: Keep this manual in a safe location for future
reference.
NOTA: Conservez ce manuel dans un endroit sûr pour
pouvoir vous y référer plus tard.
P/N 07.04.244.00
Powermite
I&W 07.05.055.00
®
AVERTISSEMENT! Assurez-vous de bien
suivre les instructions données dans
cette notice pour réduire au minimum
le risque d'incendie ou d'explosion ou
pour éviter tout dommage matériel, toute
blessure ou la mort.
— Ne pas entreposer ni utiliser
d'essence ou ni d'autres vapeurs ou
liquides inflammables à proximité de
cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur; ne
pas vous servir des téléphones se
trouvant dans le bâtiment.
• Appelez
immédiatement
fournisseur de gaz depuis un
voisin. Suivez les instructions du
fournisseur.
• Si vous ne pouvez rejoindre le
fournisseur, appelez le service des
incendies.
• Ne retournez pas dans le bâtiment
sans l'autorisation du fournisseur
de gaz ou des pompiers.
— L'installation et l'entretien doivent
être assurés par un installateur ou
un service d'entretien qualifié ou par
le fournisseur de gaz.
GAS BOOSTER WATER HEATER
CERTIFIED TO NSF/ANSI 5
votre
© 2018 Hatco Corporation

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  • Page 1 NOTE: Keep this manual in a safe location for future un service d’entretien qualifié ou par reference. le fournisseur de gaz. NOTA: Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard. P/N 07.04.244.00 © 2018 Hatco Corporation...

  • Page 2: Table Of Contents

    WARNING indicates a hazardous situation which, if not installation, even when near other equipment. avoided, could result in death or serious injury. All Hatco Gas Booster Water Heaters a re warranted to be CAUTION free of defects in material and workmanship under normal...

  • Page 3: Important Safety Information

    Replacement Parts when service is required. Failure to use • Unit must be installed by qualified, trained installers. Genuine Hatco Replacement Parts will void all warranties Installation must conform to all local plumbing and and may subject operators of the equipment to hazardous gasfitting codes.
  • Page 4 • Water in unit is very hot. Wear protective gloves and proper attire when operating to avoid injury. Use only copper plumbing material. Non-copper plumbing • Valves supplied by Hatco are designed for high material may create an unsafe condition. temperature commercial operation. Do not substitute...

  • Page 5: Model Description

    MODEL DESCRIPTION All Models Model PMG-200 Hatco Gas Booster Water Heaters are available in two models: Model PMG-200 features six tube-type burners, a Power PMG-100 and PMG-200. All standard models include a ON/OFF (I/O) switch, indicator lights, and 6″ (152 mm) legs.

  • Page 6: System Overview

    SYSTEM OVERVIEW Hatco Powermite Gas Booster Water Heaters are designed During operation, water enters the booster heater at the inlet to maintain a temperature of 180°F (82°C) water required for water connection and flows into the stainless steel tank. It then the rinse cycle of a commercial dishmachine.

  • Page 7: Dimensions

    SPECIFICATIONS Water Temperature Recovery Table—Fahrenheit Gallons Per Hour (GPH) at Indicated Temperature Rise (°F) Input MBH Model (1000 BTU/Hour) 30° 40° 50° 60° 70° PMG-100 PMG-200 NOTE: Capacity is reduced at altitudes above 2000 feet (610 m). See “High Altitude Installation and Operation” in the INSTALLATION section for sizing considerations.

  • Page 8: Booster Heater Sizing Chart

    SPECIFICATIONS Booster Heater Sizing Chart Booster † Powermite ® Temperature Rise Dishmachine Model Number 40°F (22°C) 70°F (39°C) ADAMATION CSL-1390, CA-2, CA-3, CA-4, SLAP 44, CA, CA-1 ... . . PMG-200 ..(2)PMG-200 BLAKESLEE Series “R &...
  • Page 9 Where make-up water for wash tank is provided from final rinse supply, chart recommendations are based upon this additional demand (not over 2 GPM) as required by NSF. All sizings shown are that of the dishmachine manufacturers. Hatco Corporation is not responsible for incorrect sizing applications. Form No. PMG100200M-0918...
  • Page 10 Where make-up water for wash tank is provided from final rinse supply, chart recommendations are based upon this additional demand (not over 2 GPM) as required by NSF. All sizings shown are that of the dishmachine manufacturers. Hatco Corporation is not responsible for incorrect sizing applications. Form No. PMG100200M-0918...

  • Page 11: Installation

    • If an external electrical source is utilized, the appliance, valve (Hatco P/N 03.02.039.00) set at 125 psi (862 kPa) when installed, must be electrically grounded in on the incoming line between the pressure reducing accordance with local codes, or, in the absence of local valve and the inlet to the booster heater.
  • Page 12 For Canadian installations between 2000-4500 feet (610-1370 m) de-rate unit by 10% to 175,500 BTU. Orifice Kits for altitude installations may be ordered through Hatco Customer Service. Please call for orifice sizing information. Minimum Clearance Requirements Back †...
  • Page 13 • This is a de-rate multiplier to use when sizing a gas booster for a given application. Take this value and multiply it by the GPH found on the Hatco sizing chart to ensure it will provide the capacity you need. You can also use this value by dividing it into your capacity needs and take the resulting adjusted GPH to the sizing chart to select a gas booster.

  • Page 14: Plumbing Installation

    Hatco P/N 03.02.039.00, set at 125 psi (862 kPa) 1-1/2″ (38 mm) and 6″ (152 mm) above the floor drain where on the incoming line between the pressure reducing any discharge will be clearly visible.
  • Page 15 Install the temperature sensing bulb in the water system. See The valve supplied by Hatco has a built-in high pressure bypass the illustrations below for methods of installation. which prevents excessive pressure build-up as the booster heats up.
  • Page 16 To prevent water leakage and damage to the unit, the location for the temperature/pressure relief valve that is not used must be plugged. (One plug is supplied by Hatco with the heater.) Both temperature/pressure fittings must not be plugged. NOTE: The Commonwealth of Massachusetts requires that if a...
  • Page 17 INSTALLATION Plumbing Connections—PMG-100/200 Gas Booster Water Heaters Plumbing Connections—PMG-100/200 Gas Booster Water Heaters Connected in Series * Not Supplied With Booster Heater • Optional Accessory Form No. PMG100200M-0918...

  • Page 18: Gas Installation

    INSTALLATION Gas Installation Components Supplied With Unit Optional With Unit Supplied By Installer Internal Gas Valve (installed) None Gas Supply Line External Gas Shut-Off Valve (loose) Sediment Trap Union Vent System Gas Piping WARNING CAUTION FIRE OR EXPLOSION HAZARD: • The gas used with this unit must be the type specified DO NOT use Teflon tape on gas line pipe threads.

  • Page 19: Electrical Installation

    The Hatco Gas Booster Heater operates on 120 VAC, 60 Hz, connected to the green 15 amp, single phase service. All internal electrical connections terminal block.

  • Page 20: Venting Installation

    INSTALLATION Venting Installation The PMG-100 and PMG-200 may be vented by two methods, both of which have been tested for compliance with national safety standards for gas water heaters. Whichever method is used must comply with local codes. The installation of the venting system must comply with local codes and in the absence of local codes, in accordance with the National Fuel Gas Code and the guidelines in this manual.
  • Page 21 INSTALLATION • The cap should be positioned so that condensate that CAUTION drips from the cap will not allow the water to accumulate on walkways or other areas, which may freeze and cause To avoid freezing water damage to the booster heater an accident.

  • Page 22: Operation

    OPERATION General Lighting The Heater Use the following procedures to operate Hatco Gas Booster WARNING Water Heaters. FIRE OR EXPLOSION HAZARD: If the information in these WARNING instructions is not followed exactly, fire or explosion may result causing property damage, personal injury, or death...
  • Page 23 180°-185°F (82°-85°C) output @ 20 psi through the second cycle. NOTE: If this test does not proceed as described, contact the Hatco Corporation or your authorized service agent for technical assistance. 11. If the appliance will not operate, follow the “To Turn Off Gas To Appliance”...

  • Page 24: Maintenance

    This unit has no “user-serviceable” parts. If service • Yellow tipped flames suggest a need for adjustment or cleaning of the burner assembly. is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at Gas Flame 800-558-0607 or 414-671-6350.
  • Page 25 MAINTENANCE Burner Removal/Inspection Component — Adjustments/Replacements NOTICE WARNING Burner inspection and/or removal must be performed by an ALWAYS turn OFF power at fused disconnect switch/circuit authorized service agency. breaker, shut off gas supply, and allow unit to cool before performing any cleaning, adjustments, or maintenance. 1.
  • Page 26 MAINTENANCE Recirculating Pump Replacement Tank High Limit Replacement 1. Shut off gas supply. 1. Shut off electrical power to the heater. 3. Shut off electrical supply. 2. Shut off water supply and open drain valve to remove water in the piping and pump. 3.
  • Page 27 MAINTENANCE Heat Exchanger Replacement Blended Phosphate Water Treatment Cartridge Replacement 1. Shut off gas supply. 1. Shut off electrical power to the heater. 2. Shut off electrical supply. 2. Shut off water supply and open drain valve to remove water 3.

  • Page 28: Replacement Parts List

    Assistance available in the United States and Canada by calling 800-558-0607. CAUTION Use of replacement parts other than those supplied by Hatco Corporation may result in damage to unit or injury to personnel and will void all warranties. Form No. PMG100200M-0918...
  • Page 29 REPLACEMENT PARTS LIST Parts Common to All PMG-100 and PMG-200 Models ITEM DESCRIPTION PART NO. QTY. ITEM DESCRIPTION PART NO. QTY. 1 Low Water Cut Off Board 120V R02.01.210.00 26B Heat Exchanger (PMG-200) R03.12.017B.00 1 2 Relay 24VAC Relay DPDT 02.01.116.00 27A Gas Manifold (PMG-100) 03.12.015.00 1...

  • Page 30: Wiring Diagram

    WIRING DIAGRAM NOTE: If any of the original wire as supplied with the appliance must be replaced, it must be replaced with 16 AWG 90°C (194°F) wire or its equivalent. For field- wired connections, use No. 16 AWG wires rated for at least 90°C (194°F).

  • Page 31: Limited Warranty

    Hatco’s option, to repair or replacement Drawer Warmer Drawer Rollers and Slides using new or refurbished parts or Product by Hatco or a Hatco- Strip Heater Elements (metal sheathed) authorized service agency (other than where Buyer is located...

  • Page 32: Authorized Parts Distributors

    Duffy’s - AIS Sauquoit 800-836-1014 J.B. Brady, Inc. Syracuse 315-422-9271 Register your unit online! See IMPORTANT OWNER INFORMATION HATCO CORPORATION section for details. P.O. Box 340500 Milwaukee, WI 53234-0500 U.S.A. 800-558-0607 414-671-6350 Enregistrez votre appareil en ligne ! support@hatcocorp.com www.hatcocorp.com Lisez la section INFORMATIONS IMPORTANTES POUR LE PROPRIETAIRE pour plus d’informations.

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Powermite pmg-200

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