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KTM 350 EXC-F EU 2019 Setup Instructions
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KTM 350 EXC-F EU 2019 Setup Instructions

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SETUP INSTRUCTIONS
2019
350 EXC‑F
350 EXC‑F Six Days
Art. no. 3213898en

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Summary of Contents for KTM 350 EXC-F EU 2019

  • Page 1 SETUP INSTRUCTIONS 2019 350 EXC‑F 350 EXC‑F Six Days Art. no. 3213898en...
  • Page 3 KTM accepts no liability for delivery options, deviations from illustrations and descrip- tions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP – Position turn signal indicator lamp in the speedometer bracket. – Remove the headlight mask with the headlight. ( p. 20) H01768-10 Condition Packaging V12 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over.
  • Page 7 SETUP 2 – Mount the connector retainer and speedometer on the upper triple clamp. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Route the clutch line with the clutch master cylinder toward the front between the upper and lower triple 402736-10 clamps.
  • Page 8 2 SETUP Info The markings on the handlebar should be at the center of the handlebar clamps. Keep the gap widths equal when tightening. (All Six Days models) – Remove screws and take off handlebar supports. – Move the handlebar supports to the desired position and mount and tighten screws Guideline Screw, handle-...
  • Page 9 SETUP 2 (EXC‑F EU/AU/BR, All Six Days models) – Position the controls on the right half of the handlebar. E00468-01 (EXC-F US) – Position the controls on the right half of the handlebar. E01235-01 (EXC‑F EU/AU/BR, All Six Days models) –...
  • Page 10 2 SETUP (EXC-F US) – Position the controls on the left half of the handlebar. S01410-01 (EXC‑F EU/AU/BR, All Six Days models) – Mount the turn signal switch. 402390-01 Condition Packaging V12 – Connect all plug-in connectors to the connector retainer. –...
  • Page 11 SETUP 2 – Route the cable without tension and secure with cable ties and cable holder. S01412-10 – Mount the mirror clamps on both sides. H01060-01 – Mount both rear mirrors with the adapter. E00474-01...
  • Page 12 2 SETUP – Preassemble the hand guards on the left and right. E00852-01 – Mount the left hand guard. – Mount the right hand guard. F01077-10 – Secure the handlebar cushion with two cable ties. – Install front fender. ( p.
  • Page 13 SETUP 2 (All BR models) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.
  • Page 14 2 SETUP – Secure turn signal relay with a cable tie and plug in the connector. – Install the headlight mask with the headlight. ( p. 21) – Route the turn signal wiring harness from front to back as far as the battery compartment. –...
  • Page 15 SETUP 2 – Remove screw with the collar sleeve. – Remove screw – Remove screw with negative cable and contact disk. E00489-10 – Remove screws – Carefully remove the tail light cable from the frame and in doing so pay attention to the connector. –...
  • Page 16 2 SETUP – Route the turn signal wiring harness toward to rear and pass through the frame, pay attention to the connector when doing so. – Route the turn signal wiring harness on the license plate holder and pass the turn signal wiring harness through the hole.
  • Page 17 SETUP 2 – Mount and tighten screw with the collar bushing. Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Mount and tighten screw with negative cable and con- tact disk.
  • Page 18 2 SETUP – Position turn signal on both sides, mount and tighten nuts with washers. – Position license plate lamp on the license plate holder, mount and tighten screws – Mount reflector on the license plate holder. – Guide cable through the license plate holder. E00496-10 –...
  • Page 19 SETUP 2 – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest. – Mount pin S01396-10 – Mount the washer and split pin S01397-10 – Position the left footrest and pin. Info Only insert the pins to the extent that the spring can still be mounted.
  • Page 20 Mount the cable binder. (EXC‑F AU, All Six Days models) – Install the engine guard. ( p. 37) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. –...
  • Page 21 SETUP 2 Info In order to be able to start the motorcycle, the transport mode must be deactivated.
  • Page 22 3 WORK Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
  • Page 23 WORK 3 – Detach plug-in connectors and take off the headlight mask with the headlight. S01328-10 (EXC-F US) – Detach the brake line and wiring harness from the head- light mask. – Release rubber bands . Slide the headlight mask up and swing it forward.
  • Page 24 3 WORK (EXC-F US) – Connect plug-in connectors V00459-11 – Position the headlight mask and fix it with rubber bands The holding lugs engage in the fender. – Position the brake line and wiring harness in the brake line guide. V00469-11 Finishing work –...
  • Page 25 WORK 3 Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 22) Main work – Loosen screw – Adjust the headlight range by pivoting the headlight. Guideline The boundary between light and dark must be exactly on the lower marking for a motorcycle with rider (instructions on how to apply the marking: Checking the headlight setting).
  • Page 26 3 WORK Installing the fork legs Main work (EXC‑F EU/AU/US/BR) – Position the fork legs. Bleeder screws are positioned toward the front. Info Grooves are milled into the side of the upper end of the fork legs. The second milled groove (from the top) must be flush with the top edge of the upper 402556-10 triple clamp.
  • Page 27 WORK 3 – Position the brake caliper, and mount and tighten screws Guideline Screw, front 25 Nm (18.4 lbf ft) Loctite ® 243™ brake caliper – Mount the cable tie(s). – Position the brake line, wiring harness, and clamp. Mount and tighten screws K00546-10 Finishing work...
  • Page 28 3 WORK 3.10 Installing front fender Main work (EXC‑F EU/AU/US/BR) – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V00340-10 – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V00341-10 (All Six Days models)
  • Page 29 WORK 3 3.11 Removing the seat – Remove screws – Raise the rear of the seat, pull the seat back, and lift it off. V00342-10 3.12 Mounting the seat – Mount the front of the seat on the collar bushing of the fuel tank, lower the seat at the rear, and push the seat forward.
  • Page 30 3 WORK Main work (EXC‑F EU/AU/US, EXC‑F Six Days EU) Warning Risk of injury Batteries contain harmful substances. – Keep batteries out of the reach of children. – Keep sparks and open flames away from the batteries. F00138-10 – Only charge batteries in well-ventilated rooms. –...
  • Page 31 WORK 3 – Pull holding bracket forward and remove battery toward the top. 3.14 Installing the battery Main work – Insert the battery into the battery compartment with the termi- nals facing forward and secure with holding bracket (EXC‑F EU/AU/US, EXC‑F Six Days EU) Battery (HJTZ5S-FP-C) (All BR models) Battery (YTX5L-BS)
  • Page 32 3 WORK Note Environmental hazard Batteries contain environmentally-hazardous materials. – Do not dispose of batteries as household waste. – Dispose of batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations.
  • Page 33 WORK 3 3.16 Recharging the battery (All BR models) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases. –...
  • Page 34 3 WORK Info Follow the instructions of the charger and the manual. – Disconnect the battery charger after charging the battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Charge the battery regularly 3 months when the motorcycle is not in use Finishing work...
  • Page 35 WORK 3 (EXC‑F EU/AU/BR, All Six Days models) – Thoroughly clean the plug-in connection of the fuel line using compressed air. Info Under no circumstances should dirt enter into the fuel line. Dirt in the fuel line clogs the injection valve! –...
  • Page 36 3 WORK – Pull both spoilers off the sides of the radiator bracket and lift off the fuel tank. K00559-10 3.18 Installing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. –...
  • Page 37 WORK 3 – Position the horn with the horn bracket. – Mount and tighten screws with the collar bushings. Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis K00558-11 (EXC‑F EU/AU/BR, All Six Days models) – Plug in connector for the fuel pump. –...
  • Page 38 3 WORK 3.19 Checking throttle cable routing Preparatory work – Remove the seat. ( p. 27) – Remove the fuel tank. ( p. 32) Main work (EXC‑F EU/AU/BR, All Six Days models) – Check throttle cable routing. Both throttle cables must be routed, side by side, on the back of the handlebars and above the fuel tank bracket, to the throttle valve body.
  • Page 39 WORK 3 3.20 Installing the engine guard (EXC‑F AU, All Six Days models) – Attach the engine guard on the frame at the rear and swing up at the front. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis H01638-10 3.21...
  • Page 40 3 WORK 3.22 Closing the filler cap – Fit the filler cap and turn clockwise until release button locks in place. Info Route fuel tank breather hose without kinks. M01472-11 3.23 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. –...
  • Page 41 WORK 3 – Fill the fuel tank with fuel up to level Guideline 35 mm (1.38 in) Level Total fuel tank 8.5 l Super unleaded capacity, approx. (2.25 US gal) (ROZ 95/RON 95/PON 91) p. 44) (EXC‑F EU/AU/US, 401226-10 EXC‑F Six Days EU) Total fuel tank Super unleaded, capacity, approx.
  • Page 42 3 WORK 3.25 Adjusting the combination instrument Info When the vehicle is delivered, only the SPEED/H and SPEED/ODO display modes are activated. Condition The motorcycle is stationary. – Repeatedly press the button briefly until H appears at the bottom right of the display. –...
  • Page 43 WORK 3 Info The seconds can only be set to zero. If no button is pressed for 15 -20 seconds, or if an impulse comes from the wheel speed sensor, the settings are automatically saved and the setup menu is closed.

  • Page 44: Technical Data

    4 TECHNICAL DATA Chassis tightening torques EJOT PT Remaining screws, chassis ® K60x25‑Z 2 Nm (1.5 lbf ft) Screw, active carbon filter (EXC- 5 Nm (3.7 lbf ft) F US) EJOT PT Screw, air filter box cover ® K60x20-Z 3 Nm (2.2 lbf ft) EJOT PT ®...
  • Page 45 TECHNICAL DATA 4 Screw, engine brace 25 Nm (18.4 lbf ft) Loctite ® 2701™ Screw, fork stub 15 Nm (11.1 lbf ft) Screw, front brake caliper 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, handlebar clamp 20 Nm (14.8 lbf ft) Screw, manifold on cylinder head 15 Nm (11.1 lbf ft) brace...
  • Page 46 5 SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.

  • Page 47: Auxiliary Substances

    AUXILIARY SUBSTANCES 6 Long-life grease Recommended supplier Motorex ® – Bike Grease 2000...
  • Page 48 *3213898en* 3213898en 03/2018 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

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