Summary of Contents for VOGELS VGI
- Page 1 HARDWARE MANUAL LPG Engine kit Vogels Autogas Systems Ekkersrijt 3016, 5692 CA Son, The Netherlands Email: info@vogelsautogas.nl Online: www.vogelsautogas.com...
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Page 2: Table Of Contents
ECU VGI 4 Cyl. MP 48 OBD.........................25 1.12.3.1 PIN-OUT ECU VGI 4 Cyl. MP 48 OBD..................26 1.12.3.2 Electrical Connections ECU VGI 4 cyl. MP 48 OBD..............30 1.12.4 ECU VGI 8 Cyl. AEB2568D OBD ......................31 1.12.4.1 PIN-OUT ECU VGI 8 Cyl. AEB2568D ...................32 1.12.4.2... - Page 3 Filter unit maintenance ............................42 System pressure check and adjustment ......................43 ............................43 ECOMMENDATIONS ............................43 CCIDENT ARRANGEMENT OF THE LPG RETROFIT SYSTEM TYPE APPROVAL MARK ........43 This document is called: VGI Components and Installation Manual#02.pdf VGI Technical Manual 2014-01-14.pdf Pagina 3 van 44...
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Page 4: System Description And Installation
1.1 Introduction The VGI gas system is one of the most modern auto gas systems momentarily available in the market. It concerns as the name already indicates a sequential slave injection system, which means that for each cylinder the right amount of gas is being injected. -
Page 5: Inlet And Outlet Signals
The system uses as main inlet signal the petrol injection signals of each separate petrol injector to determine the gas injector signal. The VGI system is a “slave system” and follows the petrol injector signals to translate this signal to a gas injection signal. -
Page 6: Outlet Signals
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.2.2 Outlet signals Outlet signal Function Gas-injectionsignal The main outlet signals are gas injector signals which determine the amount of injected fuel into the engine. Each cylinder has its own injector and signal. Petrol injection signal of cylinder A corresponds with gas injector A. -
Page 7: General Conditionals Before The Installation
When neccessary first make the proper adjustments on petrol and replace broken parts before converting the vehicle to gas. The following types of vehicles can NOT be converted with the VGI system With engine with a carburettor Bosch K-jetronic injection... -
Page 8: Gas Hoses Survey
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.5 Gas hoses survey: The pictures below give a schematic view of how the (gas) hoses are connected to the various gas components and therefor how these components are connected to one another. -
Page 9: Pressure Regulators
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.6 Pressure regulators The VGI gas system is available with different types of pressure regulators. The choice depends on the power of the engine and the budget of the installation. LI02... -
Page 10: Pressure Regulator Landi Ig1
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.6.2 Pressure regulator Landi IG1 The IG1 pressure regulator is a two-stage type. It is heated with engine heat by the engine coolant. The integrated valve (1 to 3) also filters incoming gas. The pressure regulator adjusts the output pressure to just 1.0 bar (100 kPa) above the pressure at the compensation port (6) (MAP). -
Page 11: Pressure Regulator Emer Palladio
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.6.3 Pressure Regulator Emer Palladio: The vaporizer, as its name indicates, is a device which has two principal functions: regulate the feed pressure of LPG tank, to the service pressure;... -
Page 12: Pressure Regulator Installation Instructions
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.6.4 Pressure regulator installation instructions: The following rules relate specifically to the installation of the pressure regulator: • Install the regulator in such a way that it is accessible for maintenance and adjustment purposes. -
Page 13: Gas Filter-Unit
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.7 Gas filter-unit The filter has the function of filtering the LPG in the gas phase. The input of the filter is connected to the output of the pressure reducer using a tube with an internal diameter of 14 mm. -
Page 14: Gas Injector Rails
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.8 Gas Injector Rails 1.8.1 Injectorrail Landi GI The LPG, coming from the filter, enters fitting A and feeds the injectors. Appropriately dosed, the gas exits the injectors through nozzles B and reaches, through a suitable connector, the suction manifold and, thus, the engine. -
Page 15: Injector Rail Aebinj
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.8.2 Injector rail AEBINJ Specifications: Name:………………………….….AEBINJ Coil tension:…………………..…..12V DC Nominal power:…………………..….41W Normally:……………………...…..Closed Injectors per rail:……………..2, 3 or 4 Approval LPG No.:……E13 67R-010290 Approval CNG No.:……E13 110R-00123 NOZZLE TABLE FOR LPG POWERED VEHICLES Information is calculated based on 1 bar pressure 4 CYL. -
Page 16: Injector Rail Valtek Type 34
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.8.3 Injector rail Valtek Type 34 Specifications: Coil tension:…………………..…..12V DC Nominal power:…………………..….55W Normally:……………………...…..Closed Injectors per rail:……………..2, 3 or 4 Approval LPG No.:…… E4 67R-010196 Outlet nozzle size:……. Ø 1,5 to 2,8mm Injector Layout:…………... -
Page 17: Injectorrail Installation Instructions
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.8.4 Injectorrail installation instructions Follow the procedures for installing the injector rail, as shown below: The injector rail has two 6mm holes for fitting the unit using the support provided in the kit. -
Page 18: Nozzles
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.9 Nozzles A nozzle is mounted in each cylindre’s individual inlet channel of the inlet manifold and connected to the injectors by means of a suitable tube. Technical specifications: Calibrated pass-through hole: Ø 4 mm Connection to the fuel rail: outside Ø... -
Page 19: Pressure- Map-Sensor Aeb025
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.11 Pressure- MAP-sensor AEB025 Specifications: Name: AEB025 LPG type approval N°: E3 67R-01 0216 The four wire connection (with 4way superseal connector) is for : - +5V feeding - Ground - Vacuum signal (0 –... -
Page 20: Gas-Ecu
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.12 Gas-ECU The Electronic Control Unit (ECU), also referred to as the brain of the system, controls the system. The key functions of the gas system ECU are: 1. Detection and processing of original engine management signals:... -
Page 21: Ecu Landi Lre184 / Lre188
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.12.1 ECU Landi CSI01 – ECU-Multipoint The Landi ECU is available in two versions: Landi Omegas 3 – 4 Cylinder Landi Omegas 5 – 8 Cilinder They both look the same but internally they are not. -
Page 22: Electrical Connection Survey Landi Omegas 4 Cyl. Ecu
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.12.1.1 Electrical Connection Survey Landi Omegas 4 Cyl. ECU Image is copyright protected by Luccio Engineering N.B.: It is most important to connect petrol injection interruption connectors and gas injector connectors in the same order. -
Page 23: Cable And Pin-Out Information For Landi Ecu 4 Cyl
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.12.1.2 Cable and Pin-out information for Landi ECU 4 cyl. Red/White 0.5 mm² 105ºC Power supply serial comm. Pink 0.5 mm² 105ºC TX serial Communication Pink/Black 0.5 mm² 105ºC RX serial communication Black 0.5 mm²... -
Page 24: Cable And Pin-Out Information For Landi Ecu 8 Cyl
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.12.1.3 Cable and Pin-out information for Landi ECU 8 cyl. Power supply serial comm. Pink/Black 0.5 mm² 105ºC Pink 0.5 mm² 105ºC TX serial Communication Red/White 0.5 mm² 105ºC RX serial communication Black 0.5 mm²... -
Page 25: Ecu Vgi 4 Cyl. Aeb2001Nc Obd
1.12.2 ECU VGI 4 Cyl. AEB2001NC OBD Multipoint 4-cylinder timed sequential injection control unit with OBDII function The VGI AEB2001NC control unit with LPG sequential injection and OBDII integration are one step ahead of the current control units installed on modern vehicles with indirect sequential injection. -
Page 26: Pin-Out Ecu Vgi 4 Cyl. Aeb2001Nc
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.12.2.1 PIN-OUT ECU VGI 4 Cyl. AEB2001NC VGI Technical Manual 2014-01-14.pdf Pagina 26 van 44... -
Page 27: Electrical Connections Ecu Vgi 4 Cyl. Aeb2001Nc
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.12.2.2 Electrical Connections ECU VGI 4 cyl. AEB2001NC VGI Technical Manual 2014-01-14.pdf Pagina 27 van 44... - Page 28 Multipoint 4-cylinder timed sequential injection control unit with OBDII function The VGI AEB MP 48 OBD control unit with LPG sequential injection and OBDII integration are one step ahead of the current control units installed on modern vehicles with indirect sequential injection.
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Page 29: Pin-Out Ecu Vgi 4 Cyl. Mp 48 Obd
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.12.3.1 PIN-OUT ECU VGI 4 Cyl. AEB MP 48 OBD pin DESCRIPTION pin DESCRIPTION Injector B 4 cut-out (INJ side) 2A Injector B 4 cut-out (ECU side) 1B Lambda probe emulation... -
Page 30: Electrical Connections Ecu Vgi 4 Cyl. Mp 48 Obd
Vogels Autogas Systems VGI Hardware Manual System Description and Installation VGI Technical Manual 2014-01-14.pdf Pagina 30 van 44... -
Page 31: Ecu Vgi 8 Cyl. Aeb2568D Obd
1.12.4 ECU VGI 8 Cyl. AEB2568D OBD Multipoint 8-cylinder timed sequential injection control unit with OBDII function The VGI AEB2568D control unit with LPG sequential injection and OBDII integration are one step ahead of the current control units installed on modern vehicles with indirect sequential injection. -
Page 32: Pin-Out Ecu Vgi 8 Cyl. Aeb2568D
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.12.4.1 PIN-OUT ECU VGI 8 Cyl. AEB2568D VGI Technical Manual 2014-01-14.pdf Pagina 32 van 44... -
Page 33: Electrical Connections Ecu Vgi 8 Cyl. Aeb2568D
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.12.4.2 Electrical Connections ECU VGI 8 cyl. AEB2568D VGI Technical Manual 2014-01-14.pdf Pagina 33 van 44... -
Page 34: Gas Ecu Installation Instructions
Vogels Autogas Systems VGI Hardware Manual System Description and Installation GAS ECU Installation Instructions 1.13 • Install the gas system ECU in the engine bay or in the passenger compartment in accordance with the regulations specified in the specific vehicle installation instructions. It can be mounted directly on the body or by means of a support. -
Page 35: Electrical Installation Instructions
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.14 Electrical Installation Instructions: The majority of electrical connections are realised via the preassembled wire harness with connectors. The following applies to electrical connections: • Follow the diagrams for the relevant installation instructions. -
Page 36: Injection Signal Cutting Installation Instructions
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.14.2 Injection Signal Cutting Installation Instructions: How to check which cut injector wiring to use There are different types of cut injector wiring to match with the injection control unit: SA144 / SA143: Injection cutting wiring with standard connectors (Bosch) 4 Cylinder / 3 Cylinder. - Page 37 Vogels Autogas Systems VGI Hardware Manual System Description and Installation Universal Injection cutting wiring: SA144U All wires of the SA144U wiring are free and without connectors. This wiring is used on cars where other types of connectors are used on the injectors or where it is impossible to access the injectors’ original connectors.
- Page 38 Vogels Autogas Systems VGI Hardware Manual System Description and Installation N.B.: It is most important to connect petrol injection interruption connectors and gas injector connectors in the same order. The connectors for petrol injector interruption of the first cylinder are marked with “A”, cylinders 2, 3 and 4 must be deactivated according to the order of the wire harness.
- Page 39 Vogels Autogas Systems VGI Hardware Manual System Description and Installation VGI Technical Manual 2014-01-14.pdf Pagina 39 van 44...
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Page 40: Obd Connections
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.14.3 OBD Connections The new generation of GAS control units makes it possible to acquire information useful for properly setting up the vehicle, through the vehicle’s OBD-connection. Several carburetion parameters acquired from the PETROL control unit can be monitered, using the special software for connecting the GAS control unit to the PC, such as: - Carburetion calibrators (Fast Fuel Trim and Slow Fuel Trim). -
Page 41: Userinterface / Gas Switch
Vogels Autogas Systems VGI Hardware Manual System Description and Installation 1.15 Userinterface / Gas Switch The selector switch comprises the following main functions: • Fuel selection • LPG level indication • Acoustic warning signal (buzzer) • Error code warning LEDs Legend: 1. - Page 42 2 Maintenance and service 2.1 Introduction The VGI system has been designed in such a way that minimal maintenance and service is required. The state of the system still depends on the quality of the installation and prior maintenance work.
- Page 43 Vogels Autogas Systems VGI Hardware Manual System Description and Installation System pressure check and adjustment Check and adjust the system operating pressure after the filter element has been replaced. An obstructed filter element will cause a decrease in pressure. In this case, the pressure regulator will provide the correct pressure, but the pressure behind the filter will be lower.
- Page 44 Vogels Autogas Systems VGI Hardware Manual System Description and Installation ECE: ECE-R 115 Fuel system: LPG/CNG ---------------------------------------------------------------------------------------------------------------------------------------- ANNEX 2A ARRANGEMENT OF THE LPG RETROFIT SYSTEM TYPE APPROVAL MARK The above plate, with approval mark and some technical information on the retrofit system, has to be fixed permanently on the body of the vehicle.
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