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FLXMOD CPC 04XX series
Smitec S.p.A., viale Vittorio Veneto 4, 24016 San Pellegrino Terme (BG), Italy, www.smitec.it
Installation, use and maintenance manual
BEFORE STARTING UP THE INDUSTRIAL PC OF FLXMOD CPC 04XX SERIES, CARE-
FULLY READ THIS MANUAL AND FOLLOW ALL INSTRUCTIONS, IN ORDER TO EN-
SURE MAXIMUM SAFETY
FLXMOD CPC 04XX SERIES
The technical data and the drawings in this manual might have been modified later; always
refer to the latest version.
Ver. 1.02
INDUSTRIAL PCs
Installation, use and maintenance manual - EN
1
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Table of Contents
Related Manuals for Smitec FLXMOD CPC 04 Series
Summary of Contents for Smitec FLXMOD CPC 04 Series
- Page 1 FLXMOD CPC 04XX series Installation, use and maintenance manual - EN Smitec S.p.A., viale Vittorio Veneto 4, 24016 San Pellegrino Terme (BG), Italy, www.smitec.it Installation, use and maintenance manual BEFORE STARTING UP THE INDUSTRIAL PC OF FLXMOD CPC 04XX SERIES, CARE-...
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Page 2: Table Of Contents
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN Summary 1 Preface ............................... 4 2 General warnings ............................5 3 Safety instructions ............................ 7 3.1 General information ..........................7 3.2 Precautions during handling and assembly ..................7 4 Product description ..........................8 4.1 Pictures of module CPC 04XX ...................... - Page 3 FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 8.1 CFast card ............................29 8.2 Micro SD card ........................... 29 8.3 Priority of the start-up devices ......................30 9 Ordinary maintenance ..........................31 9.1 Clock battery replacement ........................ 31 10 Appendices ............................
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Page 4: Preface
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 1 Preface This manual provides all necessary information for the installation, use and maintenance of FLXMOD CPC 04XX modules. The instructions included in this manual are addressed to the following professionals: User is a person, a company or an institution that buys the equipment and User uses it for the purposes it was designed for. -
Page 5: General Warnings
MANUAL. THE EQUIPMENT CANNOT BE USED FOR PURPOSES DIFFERENT THAN THE ONES DESCRIBED IN THIS MANUAL; SMITEC S.p.A. SHALL NOT BE HELD RESPONSIBLE FOR ANY DAMAGES, INCON- VENIENCES OR ACCIDENTS DUE TO THE NON-COMPLIANCE WITH THESE PRESCRIPTIONS. In order to make the manual consultation easier, the following symbols have been adopted: Indication of “PROHIBITED ACTION”. - Page 6 FLXMOD CPC 04XX series Installation, use and maintenance manual - EN The safety prescriptions aim at establishing a series of behaviors and obligations to be complied with, while performing the activities described later on in this manual. These prescriptions constitute the prescribed method of operating the device, in a way that is safe for person- nel, equipments and environment.
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Page 7: Safety Instructions
It is absolutely forbidden to use the equipment for different purposes than the ones de- scribed in this manual. The technical data and the drawings in this manual might have been modified later; always refer to the latest version. All upgrades can be requested to SMITEC S.p.A. directly. -
Page 8: Product Description
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 4 Product description The CPC 04XX module is an industrial PC based on Intel® 64 architecture. Housed in a very compact plastic housing, it has been designed for standard DIN rail mounting and designed to integrate seamlessly into a FLX- MOD automation system. -
Page 9: Pictures Of Module Cpc 04Xx
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 4.1 Pictures of module CPC 04XX Ver. 1.02... -
Page 10: Technical Data
All the technical data in this section correspond to the hardware configuration of the CPC 04XX manufactured on the date when this manual was drawn up. To improve or update this product, SMITEC S.p.A. reserves the right to modify its technical features without notice. 5.1 Environmental specifications Operating temperature 0°... -
Page 11: Mechanical Specifications
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 5.3 Mechanical specifications Fastening Installed on standard DIN rail Weight 510g 5.3.1 Mechanical dimensions 5.3.1.1 Front view Ver. 1.02... -
Page 12: Rear View
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 5.3.1.2 Rear view Ver. 1.02... -
Page 13: Top View
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 5.3.1.3 Top view Ver. 1.02... -
Page 14: Bottom View
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 5.3.1.4 Bottom view Ver. 1.02... -
Page 15: Hardware Features
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 5.4 Hardware features The below features correspond to the hardware minimum configuration supplied with the product and tested from a functional point of view; any additional peripheral unit eventually available in the actual product is not guaranteed, neither from an operational nor from a functional point of view. -
Page 16: Cpc 0402
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 5.4.1.2 CPC 0402 The CPC 0402 module is supplied with the CFast 16GB programmed mass memory with W10IOT Enterprise and specific OPC software (code KE050072). Following are the features in addition to the basic hardware: 1 x DVI-D output on a DVI-I type connector (upper side) Connections and functionality 2 x Ethernet 10/100/1000 Mb (bottom side) -
Page 17: Connections And Leds
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 6 Connections and LEDs 6.1 Front view CFAST LED CFAST (reset button) 6.1.1 Connection references Name Function Socket for CFast memory slot CFast Socket for micro SD memory slot Ver. -
Page 18: Signalling Leds
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 6.1.2 Signalling LEDs Name Function It indicates that the 24VDC main power supply is present and the protective fuse is not blown It indicates that the internal power supply 1 (5 VDC) is present It indicates that the internal power supply 2 (3.3 VDC) is present CFAST LED It indicates the system's access to the CFast memory... -
Page 19: Bottom View
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 6.3 Bottom view 6.3.1 Model CPC 0401 24VIN 6.3.2 Connection references Name Function RJ45 Ethernet communication port RS485 serial communication port with RJ45 connector USB 3.0 port 24VIN Input for 24VDC main power supply Ver. -
Page 20: Model Cpc 0402
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 6.3.3 Model CPC 0402 24VIN ETH1 ETH2 Connection references 6.3.3.1 Name Function ETH1 Ethernet communication port 1 ETH2 Ethernet communication port 2 USB 3.0 port 24VIN 24VDC main power connection Ver. -
Page 21: In Power Supply
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 6.3.4 24V IN power supply The connector which powers the CPC 04XX module features spring contacts, in order to make the wiring of single cables easier. Connector type: Phoenix Contact FKCT 2,5/4-ST (1910377) Order code: KF100009 Features Conductors cross section... -
Page 22: Usb Port
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN Use an adequately sized wire, according to the current flowing. A lower cross-section might cause fire, due to overheating caused by the wire. In order to meet the requirements of the EMC 2014/30/UE, the cable must not be longer than 30 meters. -
Page 23: Model Cpc 0402
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 6.5.2 Model CPC 0402 ETH1 ETH2 Each Ethernet port has two LEDs. The first, marked by the letter S, indicates the communication speed of the port involved. It is a two-color LED (green / orange); according to the speed at which the Ethernet port is com- municating, the LED takes on a different color. -
Page 24: Model Cpc 0402
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 6.5.2.2 Model CPC 0402 6.5.2.2.1 LED behavior of communication speed signaling Name State Function Ethernet port S1 communicating at a speed equal to 10 Mbps Ethernet port S2 communicating at a speed equal to 10 Mbps ON (Green LED) Ethernet port S1 communicating at a speed equal to 100Mbps ON (Green LED) -
Page 25: Rs485 Port
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 6.6 RS485 port The RS485 serial port is located at the bottom of the device and for compactness, it uses an RJ45 connector with a specific pinout. In this way it is possible to use a common Ethernet cable to connect the CPX 04XX module to the network. COM RS485 PINOUT COM RS485 Segnale... -
Page 26: Housing Socket Of Cfast Card Memory And Micro Sd (Msd) Memory
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 6.7 Housing socket of CFast card memory and micro SD (MSD) memory The sockets for the CFast memory and for the SD memory are located on front of the device. These memories are installed inside the device, behind a transparent plastic cover. -
Page 27: Installation
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN Installation During installation of the FLXMOD CPC 04XX computer, falls and violent shocks must be avoided which could compromise the smooth operation. Avoid touching the input / output connectors on the computer panel directly unless you are equipped with suitable static electricity protection equipment;... -
Page 28: Environmental Requirements
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN DIN rail 7.2 Environmental requirements In order for the system to operate properly, the CPC 04XX module must remain within the temperature limits indicated in the specifications. This means that, inside the electrical cabined where the module is installed, there should be a suited cooling system in order to keep the temperature within the correct limits. -
Page 29: Use
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 8 Use 8.1 CFast card The CFast card of the CPC 04XX module replaces the traditional hard disk, thus ensuring better shock toler- ance and longer life of the device, also in case of continuous working cycles. The flash card positioning and its easy removal/insertion allow quick replacement, both in case of failure or soft- ware off-line upgrade. -
Page 30: Priority Of The Start-Up Devices
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 8.3 Priority of the start-up devices A boot device is the CFast card or USB flash disk, or other mass storage on which the operating system (for example Windows) is stored by which the computer boots. By default, the search for the operating system takes place first in the CFast, then in a possible USB flash disk. -
Page 31: Ordinary Maintenance
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 9 Ordinary maintenance 9.1 Clock battery replacement The backup battery in the CPC 04XX module powers the RTC circuit (real-time clock). The RTC is a real-time clock which remains active even when the device is off and constantly updates the date and time. According to the ambient temperature and to the computer use, the battery can have a markedly different duration, start- ing from the CPC 04XX production date. - Page 32 FLXMOD CPC 04XX series Installation, use and maintenance manual - EN • STEP 2 With a tweezers, gently lift the silk-screened plastic plate and remove it Ver. 1.02...
- Page 33 FLXMOD CPC 04XX series Installation, use and maintenance manual - EN • STEP 3 Gently remove the battery with pliers, being careful not to drop it into the device Insert the battery in the housing indicated in the figure, paying attention to the polarity and then to the direction in which the battery is inserted.
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Page 34: Appendices
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 10 Appendices 10.1 Appendix I: CMOS Setup parameters In the CPC 04XX module, the CMOS Setup parameters are stored in the BIOS and are password protected to guarantee operation. In the event that a loss of the CMOS setup parameters occurs, for example due to running out of the buffer battery, these will automatically reset when the device is turned back on, while the date and time will have to be updated manually using the operating system. -
Page 35: Analytical Index
FLXMOD CPC 04XX series Installation, use and maintenance manual - EN 11 Analytical index Absorbed current ..........10 Weight ............. 11 Absorbed power..........10 Accessories............16 Altitude ............. 10 Architecture............15 Assembly ............27 Button battery........... 16 CFast card ............29 Clock battery ............
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