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Table of Contents
Related Manuals for Encore EDGE EE48FR691V32SS
Summary of Contents for Encore EDGE EE48FR691V32SS
- Page 1 OPERATORS MANUAL EE48FR691V32SS EE52FR691V32SS EE60FR730V32SS...
- Page 3 ENCORE MFG. A DIVISION OF WORLDLAWN POWER EQUIPMENT, INC. WWW.ENCOREEQUIPMENT.COM 401 COMMERCE STREET BEATRICE, NE 68310 800-267-4255 FAX – 402-223-4103...
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Page 5: Available Accessories
AVAILABLE ACCESSORIES FITS MODELS: EE48FR691V32SS MULCH KIT: 48” MULCH KIT 461025 GRASS CATCHER ASSEMBLY 48” GRASS CATCHER W/WEIGHTS 5101305 48” BLOWER 632078 48” COLLECTION TUBE 632093 FITS MODELS: EE52FR691V32SS EE52FX691V34 MULCH KIT: 52” MULCH KIT 451004 GRASS CATCHER ASSEMBLY: 52” GRASS CATCHER W/WEIGHTS 5101305 52”... -
Page 7: Table Of Contents
Contents AVAILABLE ACCESSORIES ............................5 SAFETY ................................. 10 SAFETY ALERT SYMBOL ............................10 TRAINING ................................10 PREPARATION ..............................10 OPERATION ................................11 SLOPE OPERATION ............................... 13 USING THE ROLLOVER PROTECTION STRUCTURE ....................13 MAINTENANCE AND STORAGE ..........................13 SAFETY AND INSTRUCTIONAL DECALS ........................ 15 SPECIFICATIONS .............................. - Page 8 RAISE THE ROLLOVER PROTECTION STRUCTURE (ROPS) ................23 STARTING THE ENGINE ............................ 23 BLADE ENGAGEMENT ............................23 DISENGAGING THE BLADES ..........................23 STOPPING THE ENGINE ............................ 24 DRIVING THE MACHINE ........................... 24 DRIVING FORWARD ............................24 DRIVING IN REVERSE ............................24 ADJUSTING THE CUTTING HEIGHT ........................
- Page 9 HYDRAULIC SYSTEM AIR PURGE ........................35 THREAD LOCKING ADHESIVES ......................... 36 COPPER-BASED ANTI-SEIZE..........................36 DIELECTRIC GREASE ............................36 CASTER PIVOT BEARINGS PRE-LOAD AND LUBRICATION ................36 CHECK V-BELTS ..............................36 ADJUSTMENTS..............................37 DECK LEVELING ..............................37 PUMP DRIVE BELT TENSION ..........................38 MOWER DECK DRIVE BELT TENSION .......................
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Page 10: Safety
Use or situations and will be followed by the word only accessories and attachments approved DANGER, WARNING, CAUTION. ENCORE • The use of personal protective equipment, DANGER: White lettering/Red such as (but not limited to) safety glasses, background. -
Page 11: Operation
interior carpets or plastic truck bed liners DANGER may insulate the container and slow the loss In certain conditions gasoline is extremely of any static charge. flammable and highly explosive. • When practical, remove gas powered equipment from the truck or trailer and A fire or explosion from gasoline can burn refuel the equipment with its wheels on the you, others and cause property damage. - Page 12 damage and repair before resuming WARNING operation) Operating engine parts, especially the o Before clearing blockages muffler, become extremely hot. Severe o Before leaving the operator position burns can occur on contact and debris, • Never mow with the discharge deflector such as leaves, grass, brush, etc.
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Page 13: Slope Operation
rollovers, which may result in serious injury, SLOPE OPERATION death or drowning. Use extreme caution when mowing and/or turning on slopes as loss of traction and/or tip- • Keep the roll bar in the raised and locked over could occur. The operator is responsible for position and use seat belt. - Page 14 • Use care when checking blades. Wrap the DANGER blade(s) or wear gloves, and use caution Charging or jump starting the battery when servicing them. Only REPLACE may produce explosive gasses. Battery damaged blades, NEVER straighten or weld gases can explode causing serious them.
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Page 15: Safety And Instructional Decals
New safety signs may be obtained from CAUTION your authorized ENCORE equipment If the ignition is in the “ON” position dealer. there is potential for sparks and • Safety signs may be affixed by peeling engagement of components. Sparks off the backing to expose the adhesive could cause an explosion or moving surface. - Page 16 8304 8303 363023 8008 8318 8307 633124 443050 543433...
- Page 17 633228 543392 543391 543397 543396 543401...
- Page 18 633105 633106...
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Page 19: Specifications
ELECTRICAL SYSTEM SPECIFICATIONS • Charging System: 12 Volt, 15 Amp @ 3600 • Battery Type: Group Ul MODEL NUMBER • Battery Class: 280 CCA Minimum EE48FR691V32SS • Battery Voltage:12V DC EE52FR691V32SS • Polarity: Neg. Ground EE60FX730V34SS • Fuses: o (1) 20A Main o (1) 15A-Clutch WEIGHT &... -
Page 20: Operation
CHOKE CONTROL OPERATION The black pull knob located on the control OPERATOR CONTROLS console. STEERING AND MOTION CONTROL The choke is used to aid in starting a cold The motion control lever controls the forward engine. Pulling the choke knob out will move and reverse rotation. -
Page 21: Fuel Shut-Off Valve
FUEL SHUT-OFF VALVE DRIVE WHEEL RELEASE VALVES Drive wheel release valves are used to release Located behind the seat in front of the engine. the hydrostatic drive system to allow the The fuel shut-off valve is used to shut off the machine to be moved by hand without the fuel when the machine will not be used for a engine running. -
Page 22: Deck Lift Pedal
Zt-3200 Hydros BLADE ENGAGEMENT SWITCH Located on inside face of hydros below the fan. Located on console. Switch must be pulled out (up) to engage the blades. Switch is pushed in to disengage the blades. PRE-START Fill fuel tank on level ground. For best results use only clean, fresh regular grade unleaded gasoline with an octane rating of 87 or higher. -
Page 23: Operating Instructions
BLADE ENGAGEMENT OPERATING DANGER INSTRUCTIONS The rotating blades under the mower deck • Perform daily maintenance are dangerous. Blade contact can cause • Check fuel level serious injury or death. • Open Fuel valve • Adjust seat Do Not put hands or feet under the mower or mower deck when the blades are RAISE THE ROLLOVER PROTECTION engaged. -
Page 24: Stopping The Engine
IMPORTANT: To begin movement (forward STOPPING THE ENGINE or backward) the operator must be in the 1. Bring the unit to a full stop. seat, the brake lever must be disengaged 2. Move the motion control lever to the neutral (pushed down) before the motion control position;... -
Page 25: Adjusting The Cutting Height
ADJUSTING THE CUTTING HEIGHT ADJUSTING THE ANTI-SCALP ROLLERS The cutting height of the mower deck is It is recommended to change the anti-scalp adjusted from 1.5 to 4.75 inches (3.8 cm to 12.0 roller position, when the height of cut has cm) in 1/4 inch (6.4 cm) increments. -
Page 26: Transporting
• Avoid sudden acceleration while driving TRANSPORTING unit forward up a ramp to avoid tipping TRANSPORTING A UNIT backward. Use a heavy-duty trailer or truck to transport the • Avoid sudden deceleration while backing machine. Lock brake and block wheels. unit down a ramp to avoid tipping Securely fasten the machine to the trailer or backward. -
Page 27: Maintenance
MAINTENANCE Note: The left and right side of the machine is determined by sitting in the normal operator’s position. WARNING WARNING Remove the key from the ignition switch, Allow the engine to cool completely before engage parking brake, and pull the wire(s) service or making repairs around the engine off the spark plug(s) before you do any area. -
Page 28: Recommended Maintenance Schedule(S)
RECOMMENDED MAINTENANCE SCHEDULE(S) Maintenance Service Interval Maintenance Procedure • Check the engine oil level • Check the mower blades • Check the safety interlock system • Check seat belt • Check for loose hardware Before each use or daily • Check for belt obstructions •... -
Page 29: Check Engine Oil Level
CHECK ENGINE OIL LEVEL Allowing batteries to stand for an extended period of time without recharging them will result in Check the engine oil daily before starting the reduced performance and service life. To preserve engine otherwise shortage of the engine oil may optimum battery performance and life, recharge cause serious damage to the engine such as batteries in storage when the open circuit voltage... -
Page 30: Recommended Jump Starting Procedure
RECOMMENDED JUMP STARTING CAUTION PROCEDURE Service Interval: As required Connecting the jumper cables incorrectly (wrong polarity) can immediately damage the Check the weak battery for terminal corrosion electrical system. (white, green, or blue “snow”), it must be cleaned off prior to jump starting, Clean and Be certain of battery terminal polarity and tighten connections as necessary jumper cable polarity when hooking up... -
Page 31: Check Mower Blades
CHECK MOWER BLADES CHECK SAFETY INTERLOCK SYSTEM Service Interval: Before each use or daily Service Interval: Before each use or daily Stop engine, wait for all moving parts to stop, and CAUTION remove key. Engage parking brake. It is essential that operator safety 1. -
Page 32: Check Rops
Place the pan under the machine to these tests, do no operate. Contact your catch the oil. Loosen the oil drain valve and authorized ENCORE service dealer. allow the oil to drain. Tighten the oil drain valve . -
Page 33: Check Hydraulic Oil Level
CHECK HYDRAULIC OIL LEVEL bolt. Torque to 45 ft-lbs (61Nm), then back nut off 1/2 turn. Service Interval: Every 40 hours NOTE: Tire should rotate freely but axle spacers 1. Stop engine, wait for all moving parts to stop should not. and remove key. -
Page 34: Change Hydraulic System Filter And Fluid
10. Fill with 20W50 motor oil until oil just CHANGE HYDRAULIC SYSTEM FILTER appears at the bottom of each transaxle’s AND FLUID top port (approximately 2 qts. Per transaxle, Service Interval: Every 400 Hours 4 qts. Total). Install the top port plug into This transaxle is designed with a serviceable each transaxle as the oil level reaches this filter. -
Page 35: Hydraulic System Air Purge
CAUTION WARNING Raising the mower for service or POTENTIAL FOR SERIOUS INJURY maintenance relying solely on mechanical or hydraulic jacks could be Certain procedures required the vehicle dangerous. The mechanical or hydraulic engine to be operated and the vehicle to be jacks may not be enough support or raised off of the ground. -
Page 36: Thread Locking Adhesives
4. Place ratchet strap hook on the bolt of the THREAD LOCKING ADHESIVES Thread locking adhesives such as “Loctite 242” deck idler arm (Loc A in Figure) and in hole or “Fel-Pro, Pro-lock nut type” are used on the in the RH lower strap (Loc B in Figure) 5. -
Page 37: Adjustments
Pump Belt Installation ADJUSTMENTS 1. From the rear of the machine, seat the belt Note: Disengage PTO, shut off engine, wait for into engine sheave all moving parts to stop, engage parking brake, 2. Pass forward edge of belt up between the and remove key before servicing, cleaning, or cross shaft and clutch. -
Page 38: Pump Drive Belt Tension
7. Fine tune the front deck lift assembly by MOWER DECK DRIVE BELT TENSION These instructions are for the 52” deck only. loosening adjuster jam nut, then slide bolt 48” & 60” decks do not require adjustments. up or down in slot until blade is at the correct height. -
Page 39: Motion Control Linkage Adjustment
transmission by rotating the coupling nut CAUTION until the transmission control plate just contacts the end of the slot, then lengthen Raising the mower for service or the linkage by exactly one full turn. (See maintenance relying solely on illustration. This may require the help of a mechanical or hydraulic jacks could be second person) dangerous. -
Page 40: Neutral Adjustment
8. To verify that forward tracking of the transmissions is straight at full speed, drive the unit in a large open area free from close SINGLE STICK CONTROL LEVER obstacles. Since the adjustments made to SENSITIVITY ADJUSTMENT: forward speed may have caused the neutral To change the sideways turning response, setting to change be alert to possible movement immediately upon starting the... -
Page 41: Cleaning
under deck belt shields, around the fuel CLEANING tank, around engine and exhaust area. Service Interval: Before each use or daily CLEAN GRASS BUILD-UP UNDER DECK (May be required more often in dry or dirty conditions.) Service Interval: Before each use or daily CAUTION 1. -
Page 42: Troubleshooting
TROUBLESHOOTING IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example, starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble. - Page 43 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE • Engine seems weak Clogged air filter • Fouled spark plugs. • Carburetor incorrectly adjusted • Machine vibrates. Blades are loose. • Blades are incorrectly balanced. • Engine is loose. • Engine overheats. Clogged air intake or cooling fins. •...
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Page 44: Storage
STORAGE To ready the machine for storage, follow these WINTER STORAGE steps: The machine should be readied for storage at 1. Thoroughly clean the machine, especially the end of the mowing season, or if it will not be under the mower deck. Touch up damage in use for more than 30 days. -
Page 45: Wiring Schematics
WIRING SCHEMATICS... -
Page 46: Evaporative Emission Control Warranty Statement
EVAPORATIVE EMISSION CONTROL WARRANTY STATEMENT CALIFORNIA EVAPORATIVE EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Worldlawn Power Equipment is pleased to explain the evaporative emission control system's warranty on the 2020 model year lawn mower. In California, new equipment that use small off-road engines must be designed, built, and equipped to meet the State's stringent anti-smog standards. - Page 47 Worldlawn Power Equipment. Any such part repaired or replaced under the warranty must be warranted for a time not less than the remaining warranty period. (2) Any warranted part that is scheduled only for regular inspection in the written instructions must be warranted for the warranty period defined in subsection (b)-(2). A statement in such written instructions to the effect of "repair or replace as necessary"...
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Page 48: Limited Warranty
(see details below). During the limited warranty period, Encore will repair or replace, at its discretion, any Mower or part thereof which is found to be defective in material and workmanship. - Page 52 ALL RIGHTS RESERVED EDGE OPERATORS MANUAL CONTENTS SUBJECT TO CHANGE 202005...
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