Ingersoll-Rand VHP40RMD Operation & Maintenance Manual
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Ingersoll-Rand VHP40RMD Operation & Maintenance Manual

Diesel/gasoline drive
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Onboard Power Solutions
Operation & Maintenance Manual
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
Ingersoll Rand Company
P.O. Box 868
501 Sanford Ave
Mocksville, NC 27028 USA
Book: 23221138 (12/07) Rev A
Revised (01-13)
Compressor Models
VHP40RMD - Diesel Drive
VHP40RMG - Gasoline Drive
™
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.

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Summary of Contents for Ingersoll-Rand VHP40RMD

  • Page 1 P.O. Box 868 Doosan purchased Bobcat Company from Ingersoll-Rand Company in 501 Sanford Ave 2007. Any reference to Ingersoll-Rand Company or use of trademarks, Mocksville, NC 27028 USA service marks, logos, or other proprietary identifying marks belonging to Ingersoll-Rand Company in this manual is historical or nominative...
  • Page 2 QUALITY POLICY We will supply products and services that consistently meet the requirements of our customers and each other.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Operation & Maintenance Manual TITLE PAGE SAFETY ............. . 5 Safety Precautions .
  • Page 4 TABLE OF CONTENTS Operation & Maintenance Manual TITLE PAGE MAINTENANCE/LUBRICATION ......... . . 37 General .

  • Page 5: Safety

    Safety 23221138 (12-07) Rev A...

  • Page 6: Safety Precautions

    Operation & Maintenance Manual Safety Safety Safety Precautions General Information Ensure that the operator reads and understands the decals and consults the manuals before maintenance or operation. Ensure that the Operation and Maintenance manual, and the manual holder if equipped, are not removed permanently from the machine.
  • Page 7 Safety Operation & Maintenance Manual Never operate the driver engine of this machine inside a building without adequate ventilation. Avoid breathing exhaust fumes when working on or near the machine. Do not alter or modify this machine. A battery contains sulfuric acid and can give off gases which are corrosive and potentially explosive.

  • Page 8: Safety Labels

    Operation & Maintenance Manual Safety Safety Labels Look for these signs on machines shipped to international markets outside North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and instructions. If you do not understand, inform your supervisor.
  • Page 9 Safety Operation & Maintenance Manual Read the Operation and Maintenance manual before operation or maintenance of this machine is undertaken. WARNING - Maintain correct tire pressure (Refer to the GENERAL INFORMATION section of this manual. WARNING - Consult the operation IP54 and maintenance manual before 1.6m.
  • Page 10 Operation & Maintenance Manual Safety Oil Drain WARNING - Do not undertake any maintenance on this machine until the electrical supply is disconnected and the air Do not exceed the speed limit. pressureis totally relieved. Read the Operation and Maintenancemanual 0°...
  • Page 11 Safety Operation & Maintenance Manual Look for these signs on machines shipped to international markets outside North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and instructions. If you do not understand, inform your supervisor.
  • Page 12 Operation & Maintenance Manual Safety DANGER WARNING Trapped air pressure. Can cause serious injury or death Close service valve and Discahrged air can contain carbon operate tool to vent monoxide or other contaminants. trapped air before Will cause serious injury or death. performing any service Do not breathe this air.
  • Page 13 Safety Operation & Maintenance Manual km/h WARNING WARNING Improper operation of this equipment. Collapsing jackstand. Can cause serious injury or death. Can cause serious injury. Read Operator's Manual supplied with Insert locking pin completely. this machine before operation or servicing. Modification or alternation of this machine.
  • Page 14 Operation & Maintenance Manual Safety CAUTION NOTICE DO NOT USE ETHER. COOLANT FILL INSTRUCTIONS ENGINE DAMAGE WILL OCCUR. Adding: Do NOT remove radiator cap. Top offat overflow This engine is equipped with an reservoir. Use same anti-freeze mixture as in electric heater starting aid.

  • Page 15: Warranty

    Warranty 23221138 (12-07) Rev A...

  • Page 16: Standard Warranty

    Operation & Maintenance Manual Warranty Warranty/Registration Ingersoll Rand Company warrants that the equipment manufactured by it and delivered hereunder shall be free of defects in material and workmanship for the following period: Standard Warranty Standard warranty is for a period of twelve (12) months from the date of placing the equipment in operation or eighteen (18) months from the date of shipment, whichever shall occur first.
  • Page 17 Warranty Operation & Maintenance Manual INGERSOLL RAND COMPANY MAKES NO OTHER WARRANTY OF REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. Correction by Ingersoll Rand Company non-conformities, whether patent or latent, in the manner and for the period of time provided above shall constitute fulfillment of all liabilities of Ingersoll Rand Company and its distributors for such non-conformities whether based on...

  • Page 18: Complete Machine Registration

    Operation & Maintenance Manual Warranty Warranty Registration Complete Machine Registration Machines shipped to locations within the United States do not require a warranty registration unless the machine status changes (i.e. change of ownership). Machines shipped outside the United States require notification be made to initiate the machine warranty.
  • Page 19 Warranty Operation & Maintenance Manual Selling Distributor Servicing Distributor WARRANTY Name _____________________ __________________________ ___________________________ Address ___________________ __________________________ ___________________________ City _______________________ __________________________ ___________________________ County ____________________ __________________________ ___________________________ State ______________________ __________________________ ___________________________ Zip code ___________________ __________________________ ___________________________ Telephone __________________ _____________________ ___________________________ Complete the Applicable Blocks Owner/User Type of Business (check one only) Construction-Heavy Asphalt Contractor...
  • Page 20 Operation & Maintenance Manual Warranty 23221138 (12-07) Rev A...

  • Page 21: Installation

    Installation 23221138 (12-07) Rev A...

  • Page 22: System Description - General

    Installation System Description - General The VHP40RMD and VHP40RMG units are semi-packaged, or (optionally) totally self- contained utility mount, reciprocating type, engine driven, air cooled air compressors. Each unit is designed to operate at ambient temperatures from -10° F to 125° F (-23.3° C to 51.7° C).

  • Page 23: Mounting Unit

    Installation Operation & Maintenance Manual An unloader valve triggers when the maximum set discharge pressure is reached, causing the engine to throttle back and the reduced compressor output to be discharged overboard at very low pressure. The nominal settings from the factory are unload at 175 psig and load at 145 psig.

  • Page 24: Compressor Discharge Piping

    Operation & Maintenance Manual Installation Compressor Discharge Piping The connection between the compressor package and the receiver must be furnished by the customer, unless the optional fuel tank/receiver tank module is supplied. It is recommended the customer use a flexible line of ½" or larger. All piping must be certified safe for the pressures and temperatures involved.
  • Page 25 Installation Operation & Maintenance Manual Location Fitting Size Hose Size Hose Type Compressor Module to Air Receiver ½" FNPT ½" Parker-Hannifin 213, or Aeroquip FC350, or equivalent Fuel Supply and return hoses 5/16” barb 5/16” Gates 4219G or equivalent Gauge/Switch port to receiver -4 JIC ¼"...
  • Page 26 Operation & Maintenance Manual Installation Notes: 1. Components 3, 4 and 5 are interchangeable per application. ITEM PART No. DESCRIPTION 22456222 Tank, Air Receiver 10 gallon 95937637 Elbow, 90° .75 Tube x .75 NPT 35283464 Elbow, 90° .25 NPT x .25 SAE 39588074 Valve, Pressure Relief 95954038...
  • Page 27 Installation Operation & Maintenance Manual Notes: 1. Components 2 and 3 are interchangeable per application. 2. Components 4, 5 and 6 are interchangeable per application. ITEM PART No. DESCRIPTION 22473474 Tank, Air Receiver 22 gallon 95937637 Elbow, 90° .75 Tube x .75 NPT 95947149 Plug, .75 NPT 35283464...

  • Page 28: Wiring

    Installation Wiring Both the VHP40RMD and VHP40RMG are electrically self-contained, and no interface wiring to a vehicle onto which it may be mounted is necessary. The exception to this occurs if the user wished to connect the compressor to the 12VDC battery of the vehicle. If this is done, the compressor battery, battery cables, and battery heat shield should be removed.

  • Page 29: General Data

    General Data 23221138 (12-07) Rev A...

  • Page 30: Unit Models

    Operation & Maintenance Manual General Data General Data Unit Models VHP40RMG VHP40RMD Unit Model Rated Delivery cfm (litres/sec) ........40(19) ........40 (19) Rated Pressure psi (kPa) .......... 175(1207) ........ 175 (1207) Engine Types and Ratings Kubota Kubota Model ................D722 ........WG572 Displacement ............
  • Page 31 General Data Operation & Maintenance Manual Service Parts: Air Cleaner Element - engine ..................36890135 Air Cleaner Element - (2 required) - air pump..............32970979 Compressor Oil - IR All Season Select................32498560 (qt) Compressor Oil - IR All Season Select................32319758 (gal) Battery, 12 V (BCI Group Size UI, 400 CCA)..............
  • Page 32 Operation & Maintenance Manual General Data 23221138 (12-07) Rev A...

  • Page 33: Operating Instructions

    Operating Instructions 23221138 (12-07) Rev A...

  • Page 34: Set-Up

    Operation & Maintenance Manual Operating Instructions Operating Instructions Set-Up Place the unit in an open, well-ventilated area. Position as level as possible. The design of these units permits a 15 degree sidewise limit on out-of-level operation. Before Starting CAUTION Do not connect the air discharge on this unit into a common header with any other unit of any description, or any other source of compressed air, without first making sure a check valve is used between the header and the unit.
  • Page 35 Operating Instructions Operation & Maintenance Manual WARNING Do NOT operate machine with guards removed. CAUTION Do not operate machine with safety shutdown switch bypassed. Before Starting • Check battery for proper connections and condition. • Check engine coolant level. WARNING Do not remove pressure cap from a HOT radiator.

  • Page 36: Starting/Operating

    Operation & Maintenance Manual Operating Instructions Starting/Operating NOTICE Exercise extreme caution when using a booster battery to start. To jump start: Connect the ends of one booster cable to the positive (+) terminals of each battery. Then connect one end of the other cable to the negative (-) terminal of the booster battery and the other end to the engine block.
  • Page 37 Operating Instructions Operation & Maintenance Manual Gasoline Unit • IF the receiver is pressurized OR the engine is cold, activate the hand unloader valve accessible through the hand hole in the side panel under the radiator. The aluminum toggle should be flipped so as to pull the valve rod outward. •...
  • Page 38 Unloader Pressure Adjustment • The pressure regulation is accomplished by adjustment available on the unloader valve. The factory setting is 175 psig, but the end user if desired can lower this. • At the set pressure, the unloader opens to divert flow from the air pump overboard. At the same time, pressure to the engine throttle control air cylinder is provided to bring the engine to idle speed.

  • Page 39: Operating Instruments

    Operating Instructions Operation & Maintenance Manual Need Instrument Panel Drawing Operating Instruments 1. Compressed Discharge Pressure Gauge - indicates pressure in receiver tank, psig (kPa). 2. Hour Meter - indicates cumulative compressor operating time. 3. Bypass Switch - Push to bypass engine oil pressure switch during starting. Also for system reset following a engine automatic fault shutdown.
  • Page 40 Operation & Maintenance Manual Operating Instructions Speed Pressure Regulator Need pressure regulation drawing Speed Regulator Adjustment Instructions: The engine idle and full speed setting are set and sealed at the factory, and should not be adjusted. Serious injury may result if the full speed is increased. Removal of the seals without authorization could affect the warranty.

  • Page 41: Maintenance/Lubrication

    Maintenance/Lubrication 23221138 (12-07) Rev A...

  • Page 42: General

    Operation & Maintenance Manual Maintenance/Lubrication Maintenance/Lubrication CAUTION Any unauthorized modification or failure to maintain this equipment may make it unsafe and out of factory warranty. WARNING If performing more than visual inspections, disconnect driver engine battery cables. Use extreme care to avoid contacting hot surfaces (heat exchanger and piping, air receiver and air discharge piping).

  • Page 43: Oil Consumption

    Maintenance/Lubrication Operation & Maintenance Manual Oil Consumption It is normal for compressor pumps to consume some oil. A rule of thumb for compressors in this horsepower class is consumption of approximately one fl.oz. oil per 5 hours of operation. The difference between the low oil level (mid-sight glass) and full (oil at top of sight glass) is about 16 fl.oz.
  • Page 44 Operation & Maintenance Manual Maintenance/Lubrication See the petroleum lubricant viscosity table below. The table is intended as a general guide only. Heavy-duty operating conditions require heavier oil viscosity. Refer specific operating conditions to your dealer for recommendations. Synthetic oils meeting the specifications are preferred over petroleum-based lubricants. Temperature Around Compressor Viscosity @ 37.8°...

  • Page 45: Air Cleaner

    Maintenance/Lubrication Operation & Maintenance Manual Air Cleaner This unit is equipped with an AIR FILTER RESTRICTION INDICATOR on the clean air side of the compressor air inlet. This should be checked daily during operation. If the indicator shows (red) with the unit operating at full speed, servicing of the cleaner element is necessary.

  • Page 46: Hoses

    Operation & Maintenance Manual Maintenance/Lubrication Hoses Each month it is recommended that the air cleaner clamps be checked for tightness. Premature wear of the compressor is ASSURED whenever dust-laden air is permitted to enter the compressor intake. The flexible hoses, oil and air lines on these units are primarily used for their ability to accommodate relative movement between components.

  • Page 47: Field Repair Of Texture Paint

    Maintenance/Lubrication Operation & Maintenance Manual Field Repair of Texture Paint 1. The sheet metal should be washed and clean of foreign material and then thoroughly dried. 2. Clean and remove all grease and wax from the area to be painted using Duponts 3900S Cleaner prior to sanding.

  • Page 48: Maintenance Schedule

    Operation & Maintenance Manual Maintenance/Lubrication Maintenance Schedule 3 MOS. 6 MOS. 12 MOS. Daily Weekly Monthly 250 hrs. 500 hrs 2000 hrs. Compressor Oil Level Engine Oil Level Radiator Coolant Level Gauges/Lamps Air Cleaner Service Indicators Fuel Tank (Fill at end of day) Drain Oil Leaks Fuel Leaks...

  • Page 49: Belt Checking And Adjustment Procedure

    Maintenance/Lubrication Operation & Maintenance Manual Belt Checking and Adjustment Procedure Access for measuring or adjusting belt tension is via removal of the roof panel. Check belt tension occasionally, especially if looseness is suspected. A belt tension measurement device can be used to determine the tension of the belt. To tension the belt, follow these steps: 1.
  • Page 50 **Always use Ingersoll Rand Replacement parts!** 23221138 (12-07) Rev A...

  • Page 51: Trouble Shooting

    Trouble Shooting 23221138 (12-07) Rev A...

  • Page 52: Introduction

    Operation & Maintenance Manual Trouble Shooting Trouble Shooting Introduction Trouble shooting for a portable air compressor is an organized study of a particular problem or series of problems and a planned method of procedure for investigation and correction.The trouble shooting chart that follows includes some of the problems that an operator may encounter during the operation of a portable compressor.

  • Page 53: Double Check Before Disassembly

    Trouble Shooting Operation & Maintenance Manual C. Double Check Before Disassembly The source of most compressor troubles can be traced not to one component alone, but to the relationship of one component with another. Too often, a compressor can be partially disassembled in search of the cause of a certain trouble and all evidence is destroyed during disassembly.

  • Page 54: Trouble Shooting Chart

    Operation & Maintenance Manual Trouble Shooting Trouble Shooting Chart Bold Headings depict the COMPLAINT - Subheadings suggest the CAUSE NOTE: Subheadings suggest sequence to follow troubleshooting. Short Air Cleaner Life: Excessive Vibration: Dirty Operating Conditions Defective Fan Inadequate Element Cleaning Airend malfunctioning Defective Service Indicator Belts too loose...
  • Page 55 Ingersoll Rand Company P.O. Box 868 501 Sanford Ave Mocksville, NC 27028 USA © 2006 Ingersoll Rand Company, Printed in USA...

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