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UNITED STATES
STOVE COMPANY
Keeping America Warm Since 1869
MODEL: 1600 / 1800
THE WOOD AND COAL FURNACE
SAFETY NOTICE: IF THIS FURNACE IS NOT PROPERLY INSTALLED, A HOUSE FIRE
MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS.
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND
INSTALLATION REQUIREMENTS IN YOUR AREA.
Installation/Operator's Manual #851062E
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Table of Contents
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Summary of Contents for USSC Clayton 1600
- Page 1 UNITED STATES STOVE COMPANY Keeping America Warm Since 1869 MODEL: 1600 / 1800 THE WOOD AND COAL FURNACE SAFETY NOTICE: IF THIS FURNACE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION REQUIREMENTS IN YOUR AREA.
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Page 2: Table Of Contents
Parts Lists Model 1600/1800 ...14-16 Motorized Natural Draft ... 17 Forced Air Draft...18 Optional Electronic Control System Installation ...19 Parts List Model 1600 ...19 Wiring Diagrams...20-23 Installation of Optional Equipment Domestic Hot Water Coil ...24 Back Draft Damper ...25 Filter Boxes...26-27... -
Page 3: Introduction
16" in front of and 8" on either side of the fuel-loading ash-removal doors, and underneath the chimney connector and extending at least 2" on either side of the chimney connector. CLEARANCES FLAMMABLE WALL MODEL 1600 - 20" MODEL 1800 - 25" MODEL ‰ 1600 - 22" 1800 - 19"... -
Page 4: Creosote - Formation And Need For Removal
See illustration. point of the house, or 2' chimney FOR REMOVAL it should be removed to reduce the risk of a REQUIRED CLEARANCE 18" SMOKE PIPE 6" Model 1600 8" Model 1800 2" 9" 18" 18"... -
Page 5: Dampers On Stove Pipes
When used as a space heater, heated air from the 1600/1800 furnace is expelled directly into the room in which the furnace is located. In installations of this type, the flow of heated air from the furnace must not be blocked. -
Page 6: Minimum Clearances To Combustibles
When installing a Hotblast Furnace, return air must be Extending the hot air duct from the furnace into the existing plenum will help direct the flow of air from the 1600/1800 as well as the flow in the existing furnace. Ducting entering the... -
Page 7: Assembly Instructions
One 1/2" x 2 1/2" Carriage Bolt Six 1/4" x 3/4" Hex Bolts Smoke Door Two 1/4" x 1-1/4" Carriage Bolts MODEL 1600 - (6) BRICKS ON EACH SIDE MODEL 1800 - (8) BRICKS ON EACH SIDE ASH DOOR ILLUSTRATION... -
Page 8: Door Handle Installation
With two 1/4" x 3/4" hex bolts, attach the door latch to the BAFFLE EXTENSION 1/2 BRICK THE MODELS 1600 AND 1800 HAVE BEEN EQUIPPED WITH DIFFERENT PLENUM OPENINGS, THEY ARE AS FOLLOWS: door latch mounting bracket on the left side of door frame as illustrated. -
Page 9: Brick Installation
BRICK INSTALLATION (PRE-INSTALLED AT FACTORY) NOTE: Prior to operation, be sure to remove brick retaining strips. FIREBOX: The firebrick must be inserted on each side resting on the SMOKE DOOR CLIPS 1/4" X 1-1/4" CARRIAGE BOLTS FRONT FURNACE FUEL LOADING DOOR FRAME grate frame. - Page 10 OPTIONAL MOTORIZED NATURAL DRAFT Models 1600 / 1800 1. Using (2) 1/4" x 1" bolts, lock washers and nuts, attach draft to furnace with draft tube clamp. 2. Plug draft power cord into receptacle on front of furnace.
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Page 11: Draft Wiring Diagram
The flexible conduit connecting the high limit control to the fan center electrical box has been sized longer for the model 1800. This conduit may be cut shorter to provide a cleaner installation on model 1600. REAR VIEW Wired to "G" on Wired to "G"... -
Page 12: Draft Wiring Diagram
FAN "OFF" LIMIT INDICATOR INDICATOR (100) (200) FAN "ON" INDICATOR (150) SETTING LIMIT CONTROL BLOWER MOTOR WHITE 1400 CFM BLACK 1250 CFM BLUE 1100 CFM BLACK WHITE GREEN POWER SUPPLY ALL WIRING MUST BE DONE BY A QUALIFIED ELECTRICIAN WIRING DIAGRAM Honeywell LOAD LOAD... -
Page 13: Testing And Operating Procedures
Shut off FAD when fuel door is open. Open smoke pipe damper all the way. Open all draft controls on your 1600/1800. Pull the slide baffle forward. Place about 10-15 lbs. of coal in on the shaker grates. It should come up to about half of the first firebrick level. -
Page 14: Operating Notes
Wood should be placed directly onto the cast iron shaker grate of the U.S. Stove furnace. Do not use additional grates and/or irons. In the event of a power failure, you may operate the 1600/1800 furnace provided the following instructions are followed: 1. Any air filter should be removed. -
Page 15: Trouble Shooting And Problem Solving
TROUBLE SHOOTING AND PROBLEM SOLVING 1. Problem: Smoke puffs from furnace Solution: A. Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney clearance. B. Check ash pit — if it is too full, empty. C. -
Page 16: Parts List
23852 1800 68914 1600 C000047 1800 23961 BOTH 80351 19 6 NOTE: 1600 = 16 - FULL BRICK 1- HALF BRICK 1800 = 22 - FULL BRICK DESCRIPTION MODEL Full Brick BOTH Full Brick 1600 Slide Baffle Plate BOTH Grate Retainer... - Page 17 1/2" Flat Washer 1/2" Lock Nut 5/16" x 1" Hinge Pin 1/2" Rope for Fire Door 52" 1/2" Rope for Ash Door 32" Aqua-Siphon Cover Shaker Grate Handle Hinge Bracket PARTS LIST MODEL 1600/1800 PART# ITEM 23786 69091 68880 24179(2) 23823 83835(2)
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Page 18: Model 1600/1800
MODELS 1600 / 1800 Fan Limit Kit #C68399 ITEM DESCRIPTION High Limit Control 3-Speed Switch Plastic Knob Fan Center MODEL 1600 Blower Kit #C60471 (1400CFM) MODEL 1800 Blower Kit #C6137M (1800CFM) ITEM DESCRIPTION 3-Speed Motor 1/3 hp Blower Housing (1600) -
Page 19: Motorized Natural Draft
MOTORIZED NATURAL DRAFT PARTS LIST MODEL 1600/1800 MND KIT #C60357M PRE-ASSEMBLED AT FACTORY (OPTIONAL KIT) ITEM DESCRIPTION MODEL 1600 / 1800 Draw Band 1/4" x 1" Bolt 1/4" Lock Washer 1/4" Hex Nut Erie Motor-120v Draft Cap Draft Tube Weldment... -
Page 20: Forced Air Draft
FORCED AIR DRAFT PARTS LIST PRE-ASSEMBLED AT FACTORY ITEM DESCRIPTION Draft Blower Power Supply Cord FAD Bracket 10-24 Kep Nut (3ea.) 1/4-20 x 1" Bolt (2ea) 1/4-20 Lock Nut MODEL 1600/1800 KIT #69189 PART# 80422 C40899 69192 83244 83379 83261... -
Page 21: Optional Electronic Control System
DESCRIPTION Heat Sensor Heat Sensor Mounting Clip 3/8" Hex Nut Electronic Circuit Board - 1988 Circuit Board Box MOUNTING PINS PARTS LIST MODEL 1600 / 1800 ITEM DESCRIPTION PART# C47314 Box Cover CL00084 Utility Box Cover C20699 10 Amp Fuse - W10 Fast Blow... -
Page 22: Wiring Instructions
All electrical wiring should be performed by a qualified electrician. ONCE ALL CONNECTIONS HAVE BEEN MADE, REPLACE BOX COVER AND SECURE WITH (4) - 8 X 1/2" TEK SCREWS. TO THERMOSTAT CAUTION USE NO MORE THAN A 10 AMP FAST-BLO FUSE WIRING INSTRUCTIONS ELECTRONIC CONTROL CENTER PLUG IN CONNECTION... -
Page 23: Blower Operation
LOW 1 MED 2 HIGH 3 USE SMALL SCREWDRIVER (SUPPLIED) TO MAKE FURTHER ADJUSTMENTS NOTE: BLOWER MOTOR CFM'S FOR THE 1600/1800 ARE: BLUE-1250 CFM BLACK-1400 CFM RED-1100 CFM Refer to the following chart to select the blower speed options. BLOWER OPERATION... - Page 24 THERMOSTAT (WOOD) DRAFT MOTORIZED DRAFT PLENUM HEAT ELECTRONIC SENSOR CONTROL BOARD THERMOSTAT AUX. BLOWER MOTOR For Model 1600 / 1800 TABLE 1 FOR CB SIZE POWER SUPPLY OPTIONAL DOUBLE FEED METHOD THERMOSTAT "G" IS MANUAL G W R OPTION BLUE...
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Page 25: Wiring Diagrams
DRAFT FAN MOTORIZED DRAFT PLENUM HEAT SENSOR ELECTRONIC CONTROL THERMOSTAT NOTE: REQUIRES SPECIAL CIRCUIT BOARD WIRING DIAGRAMS For Model 1600 / 1800 HEATING & AIR CONDITIONING OPTION TABLE 2 FOR CB SIZE POWER SUPPLY OPTIONAL DOUBLE AC 24V BOARD WALL... -
Page 26: Installation Of Optional Equipment
INSTALLATION OF OPTIONAL EQUIPMENT INSTALLING DOMESTIC HOT WATER COIL 1. Remove access panel at rear of enclosure. 2. With a utility knife cut out the section of fiberglass insulation directly behind the access panel. 3. Remove cover plate from rear of firebox. 4. -
Page 27: Horizontal Installation
The back draft damper may be installed in either a vertical or horizontal section of the hot air duct. It should be positioned as close to the plenum opening of the furnace as practical. Press female end of the back draft damper over Hotblast Furnace collar or male end of the duct pipe. - Page 28 FILTER BOX OPTION MODEL 1600 / 1800 20" x 20" x 1" Filter Required Assemble filter box sections in the order shown in the illustration and secure with sheet metal screws provided. 1. Assemble parts B and C to part E - bottom.
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Page 29: Filter Boxes
DELUXE FILTER BOX Model 1600 / 1800 (see service bulletin #2) 16" x 20" x 1" Filter Required 2" Lip 2. Position top so 2" wide lip is turned toward furnace. Place top over sides and secure with (4) sheet metal screws per side. - Page 30 N o t e s...
- Page 31 N o t e s...
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Page 32: How To Order Repair Parts
FOLLOWING INFORMATION AS SHOWN IN THIS LIST: UNITED STATES STOVE COMPANY 1. The PART NUMBER 2. The PART DESCRIPTION 3. The MODEL NUMBER: 1600 / 1800 4. The SERIAL NUMBER: ____________________ 227 Industrial Park Road P.O. Box 151 South Pittsburg, TN 37380 (423) 837-2100...
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