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LUTZE DIOLINE 20 Operating Instructions Manual

Redundant i/o modules
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Operating Instructions
DIOLINE 20
Redundant I/O Modules
Version 1.10

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Summary of Contents for LUTZE DIOLINE 20

  • Page 1 Operating Instructions DIOLINE 20 Redundant I/O Modules Version 1.10...
  • Page 2 Lütze Transportation GmbH Bruckwiesenstraße 17-19 D-71384 Weinstadt Tel.: +49 (0) 7151 6053-545 Fax: +49 (0) 7151 6053-6545 Sales.Transportation@luetze.de www.luetze-transportation.de...

  • Page 3: Table Of Contents

    ▪ Redundant I/O Modules Content Content Introduction ....................5 General Information..................6 Symbol Description ........................ 6 Copyright..........................6 Disclaim of Liability......................... 6 Related Documents........................ 7 Safety ......................8 Content of the Manual......................8 Intended Use.......................... 8 Recepients ..........................8 3.3.1 Operating Employees......................
  • Page 4 12.2.3 Technical Data ........................63 12.2.4 Connecting of the In- and Outputs ..................65 12.2.5 Operation ..........................67 Demounting ....................68 Final Shutdown and Disposal ..............69 Service ......................70 Appendix..................... 71 16.1 Overview – DIOLINE 20 Identifier ..................71...

  • Page 5: Introduction

    ▪ Redundant I/O Modules Introduction Introduction This manual is part of the Redundant I/O Modules. It contains important information about the handling and safety. To avoid hazardous situations read the manual before installing the product and using it. Store the manual at a handy place. If selling, renting or in case of a divestiture pass the manual to the authorize person.

  • Page 6: General Information

    ▪ Redundant I/O Modules General Information General Information Symbol Description The manual contains several safety messages. Each safety message contains a defined signal word and a color. The color and the word are referring to an alert level. There are 4 levels. The safety messages point out hazardous situations and give information to avoid those.

  • Page 7: Related Documents

    ▪ Redundant I/O Modules General Information Related Documents The redundant modules are always operated with different PLCs or buscoupler. Read the manual of the PLC or buscoupler before using the modules.

  • Page 8: Safety

    ▪ Redundant I/O Modules Safety Safety Content of the Manual Read and follow the manual before using the product the first time. This applies to every person which is getting in touch with the product. Trained employees and experts especially qualified persons which had worked with similar products before have to read and understand the manual.

  • Page 9: Protective Clothing And Equipment

    ▪ Redundant I/O Modules Safety the industrial safety regulation. ▪ The operator is responsible that safety, environment protection regulations and rules for accident prevention are observed. ▪ The operator has to run a risk assessment at the working environment/place of installation to expose hazards and to alert those. ▪...

  • Page 10: Product Overview

    ▪ Redundant I/O Modules Product Overview Product Overview Product Description The DIOLINE20 Redundant I/O Modules are connected to a buscoupler or PLC via the L-Bus (Lütze Bus). The I/O Modules are available as: Description Item Number. 16 DI, DC 24 V, 2 Potentials, redundant 746430 16 DI, DC 24 V, 4 Potentials, redundant 746431...

  • Page 11: System Overview

    ▪ Redundant I/O Modules Product Overview System Overview The Redundant I/O Modules can be integrated in the product line of the DIOLINE20 automating system as follows. The DIOLINE product line contains modular components. A unit consists of a controller with an integrated CPU and an extension module. It is possible to connect max.

  • Page 12: Field Of Application

    ▪ Redundant I/O Modules Product Overview Field of Application The DIOLINE20 Redundant I/O Modules can be connected to buscoupler or PLCs.

  • Page 13: Transport And Storing

    ▪ Redundant I/O Modules Transport and Storing Transport and Storing ▪ Protect the product against humidity. Store the product in a dry room between -40 and 85°C. ▪ Make sure that the modules are safely packaged for transporting, to absorbe possible crushes. ▪...

  • Page 14: Scope Of Delivery

    ▪ Redundant I/O Modules Scope of Delivery Scope of Delivery ▪ DIOLINE20 redundant Module ▪ Plug-in Connector ▪ Instruction Leaflet...

  • Page 15: General Technical Data

    ▪ Redundant I/O Modules General Technical Data General Technical Data 45 mm 57 mm Technik mit System DIOLINE 20 redundant DO 6 OUTPUT 1 OUTPUT 2 64 mm Mechanics Dimensions (WxHxD)) 57.0x302.0x64.0 mm Housing aluminum Mounting top hat rail Electronic Module Supply Voltage Supply DC 16.8-30 V...
  • Page 16 ▪ Redundant I/O Modules General Technical Data Enviromental Condition Operating Temperature -40°C bis +70°C (+85°C for 10 min) according to EN 50155 class TX Storage Temperature range min./ -40°C bis +85°C max. Standards EN 50155 Electronic equipment on railway vehicles EN 50121 Electromagnetic compability EN 50124...

  • Page 17: Mounting

    ▪ Redundant I/O Modules Mounting Mounting Risk of injury by electric current. People can be injured by electric current and the product can be damaged. Deenergize the system before mounting. ▪ This step has to be done by trained employees. ▪...

  • Page 18: Mounting Options

    ▪ Redundant I/O Modules Mounting Mounting Options The redundant module is going to be mounted on a top-hat rail. Following mounting options are possible: ▪ horizontal ▪ vertical ▪ across...

  • Page 19: Initial Operation - Hardware

    ▪ Redundant I/O Modules Initial Operation – Hardware Initial Operation – Hardware The initial operation has to be done by electricians. To connect the modules correctly read the chapter of the required module. In the chapters you will also find information about the pin assignments. Power Supply The built in microcontroller of the digital Redundant I/O Modules is feeded by the L-Bus interface.

  • Page 20: L-Bus - Interface

    ▪ Redundant I/O Modules Initial Operation – Hardware L-Bus – Interface The L-Bus interface is for coupling the local DIOLINE20 redundant modules. The L-Bus (Lütze-Bus) is a special fieldbus invented by company Lütze. Switch off the power when connecting or disconnecting the redundant modules.

  • Page 21: Connecting One Channel Modules Via The L-Bus Interface

    ▪ Redundant I/O Modules Initial Operation – Hardware 2. Connect the DIOLINE 20 redundant modules via the L-Bus Interface. Abb. 2: L-Bus Master 3. Switch on the power. Abb. 3: MVB Buscoupler with I/O Modules 4. The “LB“ LEDs are green.

  • Page 22: Digital Inputs

    Digital Inputs 10.1 Characteristics ▪ Low-Pass Filter Disables errors which are smaller than the typical cycletime. ▪ Insulation Channel Enables potential separation between the inputs and the system bus. And also between the inputs of the different groups. ▪ Antiparallel Diode Avoids the damage of entry levels at the confusing of poles of the input and the ground.

  • Page 23: 16 Digital Inputs, Dc 24 V, 2 Potentials

    ▪ Redundant I/O Modules Digital Inputs 10.2 16 Digital Inputs, DC 24 V, 2 Potentials 10.2.1 Product Assembly L-Bus Interface outgoing LED-Diagnosis Display – Inputs 1 L-Bus Interface outgoing LED-Diagnosis Display – Inputs 2 Connector Digital Inputs Connector Digital Inputs Neutral Conductor –...

  • Page 24: Led Display

    ▪ Redundant I/O Modules Digital Inputs 10.2.2 LED Display 10.2.2.1 LEDs – L-Bus Color Status green active Error green active Error 10.2.2.2 LEDs – Input Signals Color Status Input 1 orange Sensor active 1-16 Input 2 orange Sensor active 1-16...

  • Page 25: Technical Data

    ▪ Redundant I/O Modules Digital Inputs 10.2.3 Technical Data Inputs 24 V Module, 2 Potentials Number 16 (1-8 Potential A, 9-16 Potential B) Data capacity in process image 2x2 byte inputs Current consumption at DC 24 V nom. 10 mA (per L-Bus Connection) Electrical isolation Isolating voltage ▪...

  • Page 26: Connecting The Digital Inputs

    ▪ Redundant I/O Modules Digital Inputs 10.2.4 Connecting the Digital Inputs Connect the digital inputs via the cage clamps X1 and X2. Proceed as follows: 1. Switch off the power. 2. Connect the inputs regarding the pin assignment and the signals. Digitale Inputs 24 V (2 Potentials) Cage Clamp X1...
  • Page 27 ▪ Redundant I/O Modules Digital Inputs Cage Clamp X2 Signal Description 0 V - Potential A DI 5 Input 5 DI 6 Input 6 DI 7 Input 7 DI 8 Input 8 (1st Byte MSB) DI13 Input 13 DI14 Input 14 DI15 Input 15 DI16...

  • Page 28: Operation

    ▪ Redundant I/O Modules Digital Inputs 10.2.5 Operation 10.2.5.1 Block Diagram 16 Digital Inputs 24 V, 2 Potentials...

  • Page 29: 4X4 Digital Inputs Dc 24 V, Dc 24 V (Not Inverted) And 72 V Dc

    ▪ Redundant I/O Modules Digital Inputs 10.3 4x4 Digital Inputs DC 24 V, DC 24 V (not inverted) and 72 V DC 10.3.1 Product Assembly L-Bus Interface outgoing LED-Diagnosis Display – Inputs 1 L-Bus Interface outgoing LED-Diagnosis Display – Inputs 2 Connector Digital Inputs Connector Digital Inputs Neutral Conductor –...

  • Page 30: Led Display

    ▪ Redundant I/O Modules Digital Inputs 10.3.2 LED Display 10.3.2.1 LEDs – L-Bus Color Status green active Error green active Error 10.3.2.2 LEDs – Input Signals Color Status Input 1 orange Sensor active 1-16 Input 2 orange Sensor active 1-16...

  • Page 31: Technical Data

    ▪ Redundant I/O Modules Digital Inputs 10.3.3 Technical Data Inputs 24 V Modules Number 16 (1-4 potential A, 5-8 potential B, 9-12 potential C, 13-16 potential D) Data capacity on process image 2 x2 byte inputs Current consumption at DC 24 V nom.
  • Page 32 ▪ Redundant I/O Modules Digital Inputs Transmission frequenzy (thermic) 10 Hz at 50 % ED Module Status Flag The module status flag remains “0“. (“0“ = no hardware error)
  • Page 33 ▪ Redundant I/O Modules Digital Inputs Inputs for 24 V Modules (not inverted) Number 16 (1-4 potential A, 5-8 potential B, 9-12 potential C, 13-16 potential D) Data capacity in process image 2 x2 byte inputs Current consumption at DC 24 V nom.
  • Page 34 ▪ Redundant I/O Modules Digital Inputs Inputs 72 V Module Number 16 (1-4 potential A, 5-8 potential B, 9-12 potential C, 13-16 potential D) Data capacity in process image 2 x2 byte inputs Current Consumption at DC 24 V nom. 10 mA (per L-Bus Connection) Electrical isolation Isolating voltage ▪...
  • Page 35 ▪ Redundant I/O Modules Digital Inputs Modul Status Flag The module status flag remains “0“. (“0“ = no hardware error)

  • Page 36: Connecting Digital Inputs

    ▪ Redundant I/O Modules Digital Inputs 10.3.4 Connecting Digital Inputs Connect the digital inputs via the cage clamps X1 and X2. Proceed as follows: 1. Switch off the power. 2. Connect the inputs regarding the pin assignment and the signals. Digital Inputs 24 and 72 V (4 Potentials) Cage Clamp X1...
  • Page 37 ▪ Redundant I/O Modules Digital Inputs Cage Clamp X2 Signal Description 0 V - Potential B DI 5 Input 5 DI 6 Input 6 DI 7 Input 7 DI 8 Input 8 (1st Byte MSB) DI13 Input13 DI14 Input 14 DI15 Input 15 DI16...

  • Page 38: Operation

    ▪ Redundant I/O Modules Digital Inputs 10.3.5 Operation 10.3.5.1 Block Diagram 4x4 Digital Inputs 24 V...
  • Page 39 ▪ Redundant I/O Modules Digital Inputs 10.3.5.2 Block Diagram 4x4 Digital Inputs 24 V (not inverted)
  • Page 40 ▪ Redundant I/O Modules Digital Inputs 10.3.5.3 Block Diagram 4x4 Digital Inputs 72 V...

  • Page 41: Digital Outputs

    Digital Outputs 11.1 Characteristics ▪ Low-Pass Filter Disables errors which are smaller than the typical cycletime. ▪ Insulation Channel Enables potential separation between the inputs and the system bus. And also between the inputs of the different groups. ▪ Suppressor Diode and Input Varistor Surge protection, short-circuit-proof ▪...

  • Page 42: 16 Digital Outputs, Dc 24 V, 2 Potentials

    ▪ Redundant I/O Modules Digital Outputs 11.2 16 Digital Outputs, DC 24 V, 2 Potentials 11.2.1 Product Assembly L-Bus Interface outgoing LED-Diagnosis Display – Outputs 1 L-Bus Interface outgoing LED-Diagnosis Display – Outputs 2 Connector Digital Outputs Connector Digital Outputs Neutral Conductor –...

  • Page 43: Led Display

    ▪ Redundant I/O Modules Digital Outputs 11.2.2 LED Display 11.2.2.1 LEDs – L-Bus Color Status green active Error green active Error 11.2.2.2 LEDs – Output Signals Color Status Output 1 orange Actor active 1-16 Output 2 orange Actor active 1-16 green Voltage on Overload...

  • Page 44: Technical Data

    ▪ Redundant I/O Modules Digital Outputs 11.2.3 Technical Data Outputs 24 V Module, 2 Potentials Number 16 (1-8 potential A, 9-16 potential B) Data capacity in the process Image 2x 2 byte outputs Current consumption at DC 24 V nom. 10 mA (per L-Bus Connection) Electrical isolation Isolating voltage ▪...

  • Page 45: Connecting Digital Outputs

    ▪ Redundant I/O Modules Digital Outputs 11.2.4 Connecting Digital Outputs Connect the digital inputs via the cage clamps X1 and X2. Proceed as follows: 1. Switch off the power. 2. Connect the ouputs regarding the pin assignment and the signals. Digital Outputs 24 V (2 Potentials) Cage Clamp X1...
  • Page 46 ▪ Redundant I/O Modules Digital Outputs Cage Clamp X2 Signal Description 0 V - Potential A DO 5 Output 5 DO 6 Output 6 DO 7 Output 7 DO 8 Output 8 (1st Byte MSB) DO13 Output 13 DO14 Output 14 DO15 Output 15 DO16...

  • Page 47: Operation

    ▪ Redundant I/O Modules Digital Outputs 11.2.5 Operation 11.2.5.1 Block Diagram 16 Digital Outputs 24 V, 2 Potentials...

  • Page 48: 2X3 Digital Outputs Dc 24

    ▪ Redundant I/O Modules Digital Outputs 11.3 2x3 Digital Outputs DC 24...110 V 11.3.1 Product Assembly Technik mit System DIOLINE 20 redundant DO 6 OUTPUT 1 OUTPUT 2 L-Bus Interface outgoing LED-Diagnosis Display – Outputs 1 L-Bus Interface outgoing LED-Diagnosis Display – Outputs 2...

  • Page 49: Led Display

    ▪ Redundant I/O Modules Digital Outputs 11.3.2 LED Display 11.3.2.1 LEDs – L-Bus Color Status green active Error green active Error 11.3.2.2 LEDs – Output Signals Color Status Output 1 orange Actor active Output 2 orange Actor active...

  • Page 50: Technical Data

    ▪ Redundant I/O Modules Digital Outputs 11.3.3 Technical Data Inputs 24...110 V Modules Number 6 (1, 2 potential A; 3,4 potential B; 5,6 potential C) Data capacity in the process image 2x1 byte outputs 2x2 byte inputs Current consumption at DC 24 V nom.

  • Page 51: Connecting The Digital Outputs

    ▪ Redundant I/O Modules Digital Outputs 11.3.4 Connecting the Digital Outputs Connect the digital outputs via the cage clamps X1 and X2. Proceed as follows: 1. Switch off the power. 2. Connect the outputs regarding the pin assignment and the signals. Digital Outputs 24...110 V (3 Potentials) Cage Clamp X1, X2...

  • Page 52: Operation

    ▪ Redundant I/O Modules Digital Outputs 11.3.5 Operation 11.3.5.1 Block Diagram 6 Digital Outputs 24...110 V...

  • Page 53: Digital Outputs, Dc 24 V, 4 Potentials

    ▪ Redundant I/O Modules Digital Outputs 11.4 8 Digital Outputs, DC 24 V, 4 Potentials 11.4.1 Product Assembly L-Bus Interface outgoing LED-Diagnosis Display – Outputs 1 L-Bus Interface outgoing LED-Diagnosis Display – Outputs 2 Connector Digital Inputs Connector Digital Inputs Neutral Conductor –...

  • Page 54: Led Display

    ▪ Redundant I/O Modules Digital Outputs 11.4.2 LED Display 11.4.2.1 LEDs – L-Bus Color Status green active Error green active Arror 11.4.2.2 LEDs – Output Signals Color Status Output 1 orange Actor active Output 2 orange Actor active green Voltage on Overload green Voltage on...

  • Page 55: Technical Data

    ▪ Redundant I/O Modules Digital Outputs 11.4.3 Technical Data Outputs 24 V Module, 4 Potentials Number 8 (1, 2 potential A; 3,4 potential B; 5,6 potential C; 7,8 potential D) Data capacity in the process image 2x1 byte outputs, 2x2 byte inputs Current consumption at DC 24 V nom.

  • Page 56: Connecting The Digital Outputs

    ▪ Redundant I/O Modules Digital Outputs 11.4.4 Connecting the Digital Outputs Connect the digital outputs via the cage clamps X1 and X2. Proceed as follows: 1. Switch off the power. 2. Connect the outputs regarding the pin assignment and the signals. Digital Outputs 24 V (4 Potentials) Cage Clamp X1...
  • Page 57 ▪ Redundant I/O Modules Digital Outputs Cage Clamp X2 Signal Description 0 V - Potential A Output 2 (1st Byte LSB) Not Connected 0 V - Potential B Output 4 Output 6 24 V - Potential C Not Connected Output 8 0 V - Potential B Coding Module Plug...

  • Page 58: Diagnosis

    ▪ Redundant I/O Modules Digital Outputs 11.4.5 Diagnosis The error status of the output driver is entered in the status byte. For every output one byte is entered. The module status flags stays “0“. There is no Hardware error if the output is 0. If the output is “1“ there is an overload on the output channel.

  • Page 59: Operation

    ▪ Redundant I/O Modules Digital Outputs 11.4.6 Operation 11.4.6.1 Block Diagram 8 Digital Outputs 24 V, 4 Potentials...

  • Page 60: Digital Combination

    Digital Combination 12.1 Characteristics ▪ Module with In- and Outputs Same characteristics as the corresponding in-and output modules. ▪ The four inputs and ouputs inside a group have the same potential.

  • Page 61: Digital Inputs, 8 Digital Outputs Dc 24 V

    ▪ Redundant I/O Modules Digital Combination 12.2 8 Digital Inputs, 8 Digital Outputs DC 24 V 12.2.1 Product Assembly L-Bus Interface outgoing LED-Diagnosis Display – Outputs/Inputs 1 L-Bus Interface outgoing LED-Diagnosis Display – Outputs/Inputs 2 Connector Digita Outputs Connector Digital Inputs Neutral Conductor –...

  • Page 62: Led Display

    ▪ Redundant I/O Modules Digital Combination 12.2.2 LED Display 12.2.2.1 LEDs – L-Bus Farbe Status green active Error green active Error 12.2.2.2 LEDs – Input Signal/OutputSignal Color Status Output 1,2 orange Actor active upper row Input 1,2 orange Sensor active lower row green Voltage on...

  • Page 63: Technical Data

    ▪ Redundant I/O Modules Digital Combination 12.2.3 Technical Data General Number Inputs: 8 (1-4 potential A, 5-8 potential B) Outputs: 8 (1-4 potential A, 5-8 potential B) Data capacity in process image 2x1 byte inputs, 2x1 byte outputs Current consumption at DC 24 V nom.
  • Page 64 ▪ Redundant I/O Modules Digital Combination Input current top “1“ Signal: (inverted) ▪ 0 mA “0“ Signal ▪ min. 50 mA for 7 ms when switching on, dropping to min. 8 mA “0“ Signal ▪ max. 100 mA at DC 30 V making current, min.

  • Page 65: Connecting Of The In- And Outputs

    ▪ Redundant I/O Modules Digital Combination 12.2.4 Connecting of the In- and Outputs Connect the digital inputs and outputs via the cage clamps X1 and X2. Proceed as follows: 1. Switch off the power. 2. Connect the inputs and outputs regarding the pin assignment and the signals.
  • Page 66 ▪ Redundant I/O Modules Digital Combination Digital Inputs 24 V (2 Potentials) Cage Clamp X2 Signal Description 0V - Potential A Input 1 (LSB) Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Input 8 (MSB) 0 V - Potential B Coding Module Plug...

  • Page 67: Operation

    ▪ Redundant I/O Modules Digital Combination 12.2.5 Operation 12.2.5.1 Block Diagram 8 Digital Inputs 8 Digitale Outputs 24 V, 2 Potentials...

  • Page 68: Demounting

    ▪ Redundant I/O Modules Demounting Demounting To demount the module a screwdriver is mandatory. 1. Take the screwdriver. Stick the screwdriver in the tab. Pull the tab. 2. Take the module off the lower hat rail. 3. Push the modul up and remove it from the top hat rail.

  • Page 69: Final Shutdown And Disposal

    ▪ Redundant I/O Modules Final Shutdown and Disposal Final Shutdown and Disposal Mind the valid environmental standard of your country for the final shutdown and disposal. For the final shutdown the device has to be disassembled. Electric Parts must be disposed after the national electronic scrap regulation.

  • Page 70: Service

    ▪ Redundant I/O Modules Service Service If you have any further questions regarding the product or our repairing service please contact us: Lütze Transportation GmbH Bruckwiesenstraße17-19 71384 Weinstadt Tel.: +49 (0) 7151 6053-545 Fax: +49 (0) 7171 6053-6545 Sales.Transportation@luetze.de...

  • Page 71: Appendix

    ▪ Redundant I/O Modules Appendix Appendix 16.1 Overview – DIOLINE 20 Identifier Type I/O-Range Length (Bytes) (hex) 16 Digital Inputs 16DI 16 Digital Outputs 16DO 8 Digital Inputs, 8DI/8DO 8 Digital Outputs 16 Digital Inputs, 16DI/8DO 8 Digital Outputs...

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